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104780-9660 ZEXEL 9 460 614 793 BOSCH INJECTION-PUMP ASSEMBLY 9460614793 1047809660 167002s017


 

Information injection-pump assembly

BOSCH 9 460 614 793 9460614793
ZEXEL 104780-9660 1047809660
NISSAN-DIESEL 167002S017 167002s017
104780-9660 INJECTION-PUMP ASSEMBLY
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Cross reference number

BOSCH 9 460 614 793 9460614793
ZEXEL 104780-9660 1047809660
NISSAN-DIESEL 167002S017 167002s017


Zexel num
Bosch num
Firm num
Name
104780-9660 
9 460 614 793 
167002S017  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD27-T K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Pump speed r/min   800 800 800
Boost pressure kPa   26.7 25.4 28
Boost pressure kgf/cm2   0.27 0.256 0.284
Boost pressure mmHg   200 190 210
Average injection quantity mm3/st.   55.6 55.1 56.1
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS  
Injection timing adjustment_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   59.5 59 60
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   50.6 47.6 53.6
Oil temperature degC   48 46 50
Injection timing adjustment_04
Pump speed r/min   800 800 800
Boost pressure kPa   26.7 25.4 28
Boost pressure kgf/cm2   0.27 0.256 0.284
Boost pressure mmHg   200 190 210
Average injection quantity mm3/st.   55.6 54.6 56.6
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS  
Injection timing adjustment_05
Pump speed r/min   1100 1100 1100
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   46.5 44 49
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   59.5 58.5 60.5
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   2000 2000 2000
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   55.8 53.3 58.3
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2500 2500 2500
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   19.6 17.6 21.6
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2250 2250 2250
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   42.8 38.3 47.3
Oil temperature degC   52 50 54
Injection quantity adjustment_04
Pump speed r/min   2500 2500 2500
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   19.6 16.6 22.6
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   10 8 12
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   10 7.5 12.5
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   75 60 95
Basic   *
Oil temperature degC   48 46 50
Remarks
Full  
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   75 60 95
Oil temperature degC   48 46 50
Remarks
Full  
Speed control lever angle
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position  
0000000901
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Overflow quantity cm3/min   390 260 520
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Pressure kPa   451 422 480
Pressure kgf/cm2   4.6 4.3 4.9
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Pressure kPa   451 412 490
Pressure kgf/cm2   4.6 4.2 5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1500 1500 1500
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Pressure kPa   549 510 588
Pressure kgf/cm2   5.6 5.2 6
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Timer stroke mm   4 3.8 4.2
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Timer stroke mm   4 3.7 4.3
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1500 1500 1500
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Timer stroke mm   6 5.5 6.5
Oil temperature degC   50 48 52
_04
Pump speed r/min   2250 2250 2250
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Timer stroke mm   9 8.5 9.4
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   32.5 32 33
Timer stroke TA mm   3.6 3.6 3.6
Timer stroke variation dT mm   0.4 0.2 0.6
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   32.5 31.5 33.5
Timer stroke TA mm   3.6 3.6 3.6
Timer stroke variation dT mm   0.4 0.1 0.7
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Boost pressure kPa   66.7 65.4 68
Boost pressure kgf/cm2   0.68 0.666 0.694
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   23 20.5 25.5
Timer stroke TA mm   2.9 2.9 2.9
Timer stroke variation dT mm   1.1 0.7 1.5
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.82 5.72 5.92
MS dimension mm   0.9 0.8 1
BCS stroke mm   3.2 3.1 3.3
Control lever angle alpha deg.   55.5 51.5 59.5
Control lever angle beta deg.   36 31 41




Information:


Table 2
Specifications for Valve Opening Pressure    
Nozzle Assembly    Valve Opening Pressure    
1W-5829    
10300 to 17690 kPa (1500 to 2505 psi)    
4W-1819    
4W-8483    
7E-3969    
7N-0449    
7W-3710    
7W-8043    
9N-3979    
101-0060    
115-3354    
122-9007    
9L-7883    
16560 to 17990 kPa (2400 to 2600 psi)    
9L-9263    
9N-2366    
9L-6969    
13090 to 19900 kPa (1900 2900 psi)    
9N-3299    
9N-3700    If the fuel nozzle is not within specifications, stop the test and do not use the nozzle.Check for Tip Leakage
Close the gauge protector valve (0 to 40,000 kPa (0 to 5,800 psi) gauge).
Flush the fuel nozzle that is being tested by pumping the tester for 3 full strokes.
Open the gauge protector valve (0 to 40,000 kPa (0 to 5,800 psi) gauge).
Use a clean cloth to dry the tip and the body of the fuel injector. All test fluid should be wiped from the nozzle assembly.
A clean cloth should be wrapped around the top of the fuel nozzle in order to absorb any internal return leakage.
Calculate the test pressure that will be used for the tip leakage test.Use the fuel nozzle's valve opening pressure, that has been previously recorded, in order to calculate the test pressure for the nozzle that is being tested.
Subtract a value of 1875 kPa (275 psi) from the valve opening pressure that was previously obtained.
Record the result of the calculation as the test pressure that will be used for the tip leakage test.
Slowly apply the test pressure, that has been calculated in Step 6, to the fuel nozzle.
Close the pump isolator valve.
Hold this test pressure for 10 seconds.
Count the number of drops of test fluid that drips from the nozzle during the duration of the test. Open the pump isolator valve in order to release the pressure on the fuel nozzle when the test is completed.Refer to the information that is provided in Table 3 in order to evaluate the results of the test.Note: Ensure that any test fluid that collects on the tip of the fuel nozzle is not fluid leakage from the test fixture.
Table 3
Specifications for Tip Leakage
(Leakage within 15 seconds after the test pressure is applied to the nozzle.)    
Nozzle Assembly    Maximum Leakage    
1W-5829     20 drops (1)    
4W-1819    
4W-8483    
7E-3969    
7N-0449    
7W-3710    
7W-8043    
9N-3979    
101-0060    
115-3354    
122-9007    
9L-7883     3 drops (1)    
9L-9263    
9N-2366    
9L-6969     30 drops (1)    
9N-3299    
9N-3700    
( 1 ) No minimum specificationIf the tip leakage for the fuel nozzle is not within specifications, stop the test and do not use the fuel nozzle.Test the Fuel Nozzle for Plugged Orifices
Illustration 2 g00923165
Spray patterns for pencil type fuel nozzles.
Close the gauge protector valve (0 to 40,000 kPa (0 to 5,800 psi) gauge).
Rapidly increase the pressure on the fuel nozzle until fluid sprays from the tip of the fuel nozzle.Note: For this test, each full

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