104780-9380 ZEXEL 9 460 613 896 BOSCH INJECTION-PUMP ASSEMBLY 9460613896 1047809380 167003s904

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 613 896 9460613896

ZEXEL 104780-9380 1047809380

NISSAN-DIESEL 167003S904 167003s904

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Components :

0.	INJECTION-PUMP ASSEMBLY	104780-9380
1.	_
2.	FUEL INJECTION PUMP	104680-9380
3.	NUMBER PLATE	146983-0700
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105148-1221
8.	Nozzle and Holder	16600-63G01
9.	Open Pre:MPa(Kqf/cm2)	9.8{100}
10.	NOZZLE-HOLDER	105078-0050
11.	NOZZLE	105007-1210

Scheme ###:

1/6.	[1]	146601-0900	PACKING RING
6.	[1]	146100-0420	SUPPLY PUMP
9.	[1]	146103-0100	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0020	DRIVE SHAFT
12/1.	[1]	146200-0000	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-2320	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-2120	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146311-6320	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
34.	[1]	146312-2600	COMPRESSION SPRING
34B.	[1]	146312-2700	COMPRESSION SPRING
34C.	[1]	146312-2500	COMPRESSION SPRING
34D.	[1]	146312-2800	COMPRESSION SPRING
35/1.	[1]	146690-3200	SHIM D11.5&9.4T0.1
35/1.	[1]	146690-3300	SHIM D11.5&9.4T0.2
35/1.	[1]	146690-3400	SHIM D11.5&9.4T0.25
35/1.	[1]	146690-3500	SHIM D11.5&9.4T1.0
35/1.	[1]	146690-4100	SHIM D11.5&9.4T2
35/1.	[1]	146690-4200	SHIM D11.5&9.4T0.5
35/1.	[1]	146690-4300	SHIM D11.5&9.4T0.75
36.	[1]	146600-0800	O-RING
37.	[1]	146310-4020	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
41.	[1]	146312-1900	COMPRESSION SPRING
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM D17&5.2T2.1
48/1.	[1]	146690-5900	SHIM D17&5.2T2.2
48/1.	[1]	146690-6000	SHIM D17&5.2T2.3
48/1.	[1]	146690-6100	SHIM D17&5.2T2.4
48/1.	[1]	146690-6200	SHIM D17&5.2T2.5
48/1.	[1]	146690-6300	SHIM D17&5.2T2.6
48/1.	[1]	146690-6400	SHIM D17&5.2T2.7
48/1.	[1]	146690-6500	SHIM D17&5.2T2.8
48/1.	[1]	146690-6600	SHIM D17&5.2T2.9
48/1.	[1]	146690-6700	SHIM D17&5.2T3.0
48/1.	[1]	146690-6800	SHIM D17&5.2T3.1
48/1.	[1]	146690-6900	SHIM D17&5.2T3.2
48/1.	[1]	146690-7000	SHIM D17&5.2T3.3
48/1.	[1]	146690-7100	SHIM D17&5.2T3.4
48/1.	[1]	146690-7200	SHIM D17&5.2T0.4
48/1.	[1]	146690-7300	SHIM D17&5.2T0.6
48/1.	[1]	146690-7400	SHIM D17&5.2T0.7
48/1.	[1]	146690-7500	SHIM D17&5.2T1.9
48/1.	[1]	146690-7800	SHIM D17&5.2T0.2
49.	[2]	146234-0500	GUIDE PIN
50.	[1]	146401-3420	HYDRAULIC HEAD
50.	[1]	146401-3420	HYDRAULIC HEAD
50.	[1]	146401-3420	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[4]	146433-0100	GASKET D12&6.4T1.00
55.	[4]	146430-3520	DELIVERY-VALVE ASSEMBLY
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0220	FITTING
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146753-3420	COMPENSATOR,MANIFOLD-PRES
67/1.	[1]	146805-3320	GOVERNOR COVER
67/14.	[1]	146621-1800	UNION NUT
67/16.	[1]	146526-3500	BLEEDER SCREW
67/31.	[1]	146710-0700	BUSHING
67/32.	[1]	146711-0000	PLATE
67/33.	[1]	139218-0400	UNION NUT
67/34.	[1]	146712-1700	BEARING PIN
67/35.	[1]	146621-0300	UNION NUT
67/36.	[1]	146600-1400	O-RING
67/37.	[1]	146710-1400	BUSHING
67/38.	[1]	139506-0200	GASKET D8.9&6.8T1.00
67/39.	[1]	146620-0300	CAPSULE
67/40.	[1]	026512-1540	GASKET D15.4&12.2T1.50
67/41.	[1]	146713-4300	ADJUSTING PIN
67/42.	[2]	146714-0200	PLATE
67/43.	[1]	146715-0300	DIAPHRAGM
67/44.	[1]	139306-0100	LOCKING WASHER
67/45.	[1]	013030-6040	UNION NUT M6P1H3.6
67/46.	[1]	146716-0000	UNION NUT
67/47.	[1]	146717-3800	COILED SPRING
67/48/1.	[1]	146720-3000	SPACER BUSHING L3.7
67/48/1.	[1]	146720-3100	SPACER BUSHING L3.9
67/48/1.	[1]	146720-3200	SPACER BUSHING L4.1
67/48/1.	[1]	146720-3300	SPACER BUSHING L4.3
67/48/1.	[1]	146720-3400	SPACER BUSHING L4.5
67/48/1.	[1]	146720-3500	SPACER BUSHING L4.7
67/48/1.	[1]	146720-3600	SPACER BUSHING L4.9
67/48/1.	[1]	146720-3700	SPACER BUSHING L5.1
67/48/1.	[1]	146720-3800	SPACER BUSHING L5.3
67/48/1.	[1]	146720-3900	SPACER BUSHING L5.5
67/48/1.	[1]	146720-4000	SPACER BUSHING L5.7
67/48/1.	[1]	146720-4100	SPACER BUSHING L5.9
67/48/1.	[1]	146720-4200	SPACER BUSHING L6.1
67/48/1.	[1]	146720-4300	SPACER BUSHING L6.3
67/48/1.	[1]	146720-4400	SPACER BUSHING L6.5
67/48/1.	[1]	146720-8900	SPACER BUSHING L6.7
67/48/1.	[1]	146720-9000	SPACER BUSHING L6.9
67/48/1.	[1]	146720-9100	SPACER BUSHING L7.1
67/48/1.	[1]	146720-9200	SPACER BUSHING L7.3
67/48/1.	[1]	146720-9300	SPACER BUSHING L7.5
67/48/1.	[1]	146720-9400	SPACER BUSHING L7.7
67/48/1.	[1]	146720-9500	SPACER BUSHING L7.9
67/48/1.	[1]	146720-9600	SPACER BUSHING L8.1
67/48/1.	[1]	146720-9700	SPACER BUSHING L8.3
67/48/1.	[1]	146720-9800	SPACER BUSHING L8.5
67/48/1.	[1]	146720-9900	SPACER BUSHING L3.6
67/48/1.	[1]	146725-0000	SPACER BUSHING L3.8
67/48/1.	[1]	146725-0100	SPACER BUSHING L4.0
67/48/1.	[1]	146725-0200	SPACER BUSHING L4.2
67/48/1.	[1]	146725-0300	SPACER BUSHING L4.4
67/48/1.	[1]	146725-0400	SPACER BUSHING L4.6
67/48/1.	[1]	146725-0500	SPACER BUSHING L4.8
67/48/1.	[1]	146725-0600	SPACER BUSHING L5.0
67/48/1.	[1]	146725-0700	SPACER BUSHING L5.2
67/48/1.	[1]	146725-0800	SPACER BUSHING L5.4
67/48/1.	[1]	146725-0900	SPACER BUSHING L5.6
67/48/1.	[1]	146725-1000	SPACER BUSHING L5.8
67/48/1.	[1]	146725-1100	SPACER BUSHING L6.0
67/48/1.	[1]	146725-1200	SPACER BUSHING L6.2
67/48/1.	[1]	146725-1300	SPACER BUSHING L6.4
67/48/1.	[1]	146725-1400	SPACER BUSHING L6.6
67/48/1.	[1]	146725-1500	SPACER BUSHING L6.8
67/48/1.	[1]	146725-1600	SPACER BUSHING L7.0
67/48/1.	[1]	146725-1700	SPACER BUSHING L7.2
67/48/1.	[1]	146725-1800	SPACER BUSHING L7.4
67/48/1.	[1]	146725-1900	SPACER BUSHING L7.6
67/48/1.	[1]	146725-2000	SPACER BUSHING L7.8
67/48/1.	[1]	146725-2100	SPACER BUSHING L8.0
67/48/1.	[1]	146725-2200	SPACER BUSHING L8.2
67/48/1.	[1]	146725-2300	SPACER BUSHING L8.4
67/48/1.	[1]	146725-2400	SPACER BUSHING L8.6
67/49.	[1]	146721-4620	COVER
67/50.	[1]	146722-0200	FLAT-HEAD SCREW
67/51.	[1]	146600-0300	O-RING
67/53.	[1]	013020-6040	UNION NUT M6P1H5
67/54.	[4]	139006-4500	BLEEDER SCREW
67/56.	[1]	146723-0200	CONTROL LEVER
67/57.	[1]	146712-0100	BEARING PIN
67/58.	[2]	146620-0600	CAPSULE
67/59.	[2]	026506-1040	GASKET D9.9&6.2T1
67/60.	[1]	146724-0300	ELEMENT
67/61.	[1]	146724-0600	CAPSULE
67/78.	[1]	146600-4400	SEAL RING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN L53.00
67/201B.	[1]	146545-3500	THREADED PIN L55.00
67/201C.	[1]	146545-3600	THREADED PIN L57.00
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146810-7520	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146536-5320	CONTROL LEVER
72B.	[1]	146536-5420	CONTROL LEVER
72C.	[1]	146830-6720	CONTROL LEVER
72D.	[1]	146830-6820	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	013020-6040	UNION NUT M6P1H5
95.	[1]	146871-1320	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0100	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
110/1.	[1]	146571-0500	SHIM D20.2&8.3T1.15
110/1.	[1]	146571-0600	SHIM D20.2&8.3T1.35
110/1.	[1]	146571-0700	SHIM D20.2&8.3T1.55
110/1.	[1]	146571-0800	SHIM D20.2&8.3T1.75
111.	[1]	146602-0600	PLAIN WASHER D20&8.4T1.40
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER D17&6.4T1.60
115.	[1]	146975-2800	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG L2.10
117/1.	[1]	146577-1900	PLUG L2.30
117/1.	[1]	146577-2000	PLUG L2.50
117/1.	[1]	146577-2100	PLUG L2.70
117/1.	[1]	146577-2200	PLUG L2.90
117/1.	[1]	146577-2300	PLUG L3.10
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-3200	PLUG L4.90
117/1.	[1]	146577-3300	PLUG L5.10
117/1.	[1]	146577-6700	PLUG L2.2
117/1.	[1]	146577-6800	PLUG L2.4
117/1.	[1]	146577-6900	PLUG L2.6
117/1.	[1]	146577-7000	PLUG L2.8
117/1.	[1]	146577-7100	PLUG L3.0
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
117/1.	[1]	146577-8000	PLUG L4.8
117/1.	[1]	146577-8100	PLUG L5.0
117/1.	[1]	146877-0000	PLUG L5.2
117/1.	[1]	146877-0100	PLUG L5.3
117/1.	[1]	146877-0200	PLUG L5.4
117/1.	[1]	146877-0300	PLUG L5.5
117/1.	[1]	146877-4700	PLUG
117/1.	[1]	146877-4800	PLUG
117/1.	[1]	146877-4900	PLUG
117/1.	[1]	146877-5000	PLUG
123.	[4]	146620-0500	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0220	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146650-5820	PULLING ELECTROMAGNET
137.	[2]	139514-0200	GASKET
145.	[1]	146621-1000	UNION NUT
147.	[1]	146600-5000	O-RING
200.	[1]	146206-0100	COILED SPRING
217.	[1]	146541-3100	SLOTTED WASHER
218.	[1]	146592-6100	COILED SPRING
219.	[1]	146541-3000	BUSHING
220.	[1]	146592-6000	COILED SPRING
221.	[1]	146927-2620	BRACKET
222.	[2]	139006-4600	BLEEDER SCREW
224.	[1]	146927-2700	BRACKET
230.	[1]	146934-7920	BRACKET
231.	[1]	139006-4600	BLEEDER SCREW
236.	[1]	139006-4800	BLEEDER SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-0720	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146662-6620	WIRE
243.	[1]	146621-1000	UNION NUT
245.	[2]	139512-0500	GASKET
246.	[1]	027412-2440	EYE BOLT
247.	[1]	146669-5420	INLET UNION
247.	[1]	146669-5420	INLET UNION
355.	[1]	146934-6900	BRACKET
356.	[1]	139006-4700	BLEEDER SCREW
357.	[2]	146613-5620	PLATE
800S.	[1]	146019-4420	PUMP HOUSING
800S/1/6.	[1]	146601-0900	PACKING RING
804S.	[1]	146232-0720	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
812S.	[1]	146600-1920	PARTS SET
821S.	[1]	146210-5720	ROLLER SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
906.	[1]	146983-0700	NAMEPLATE

Include in #2:

104780-9380 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 613 896 9460613896

ZEXEL 104780-9380 1047809380

NISSAN-DIESEL 167003S904 167003s904

Zexel num

Bosch num

Firm num

Name

104780-9380

9 460 613 896

167003S904 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD25-TI K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 41.5 41 42

Basic *

Oil temperature degC 48 46 50

Injection timing adjustment_02

Pump speed r/min 800 800 800

Boost pressure kPa 37.7 36.4 39

Boost pressure kgf/cm2 0.38 0.366 0.394

Boost pressure mmHg 280 270 290

Average injection quantity mm3/st. 51.8 51.3 52.3

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 1000 1000 1000

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 63.6 63.1 64.1

Difference in delivery mm3/st. 6

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 41.5 40.5 42.5

Basic *

Oil temperature degC 48 46 50

Injection timing adjustment_05

Pump speed r/min 800 800 800

Boost pressure kPa 37.3 36 38.6

Boost pressure kgf/cm2 0.38 0.366 0.394

Boost pressure mmHg 280 270 290

Average injection quantity mm3/st. 51.8 50.8 52.8

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1000 1000 1000

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 63.6 62.6 64.6

Difference in delivery mm3/st. 6.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_07

Pump speed r/min 1200 1200 1200

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 65.3 62.8 67.8

Oil temperature degC 50 48 52

Injection timing adjustment_08

Pump speed r/min 1500 1500 1500

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 65.3 62.3 68.3

Oil temperature degC 50 48 52

Injection timing adjustment_09

Pump speed r/min 2000 2000 2000

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 60.7 57.7 63.7

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2500 2500 2500

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 16.7 14.7 18.7

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_02

Pump speed r/min 2750 2750 2750

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2250 2250 2250

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 50.4 50.4 50.4

Oil temperature degC 52 50 54

Injection quantity adjustment_04

Pump speed r/min 2500 2500 2500

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 16.7 13.7 19.7

Basic *

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 16.4 14.4 18.4

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 16.4 13.9 18.9

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 75 60 95

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 75 60 95

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1100 1100 1100

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Overflow quantity with S/T ON cm3/min 450 320 580

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1100 1100 1100

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Pressure with S/T ON kPa 510 471 549

Pressure with S/T ON kgf/cm2 5.2 4.8 5.6

Pressure with S/T OFF kPa 432 403 461

Pressure with S/T OFF kgf/cm2 4.4 4.1 4.7

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Pressure with S/T OFF kPa 432 393 471

Pressure with S/T OFF kgf/cm2 4.4 4 4.8

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_03

Pump speed r/min 2150 2150 2150

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Pressure with S/T OFF kPa 647 608 686

Pressure with S/T OFF kgf/cm2 6.5 6.1 6.9

Oil temperature degC 52 50 54

0000001101

Pump speed r/min 1100 1100 1100

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Timer stroke with S/T ON mm 3.8 3.4 4.2

Timer stroke with S/T OFF mm 2 1.8 2.2

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 700 700 700

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Timer stroke with S/T OFF mm 0.8

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Timer stroke with S/T ON mm 3.8 3.3 4.3

Timer stroke with S/T OFF mm 2 1.7 2.3

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_04

Pump speed r/min 2150 2150 2150

Boost pressure kPa 80 78.7 81.3

Boost pressure kgf/cm2 0.82 0.806 0.834

Boost pressure mmHg 600 590 610

Timer stroke with S/T ON mm 7.8 7.3 8.2

Timer stroke with S/T OFF mm 6.9 6.3 7.5

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 0.7 0.6 0.8

BCS stroke mm 4.5 4.3 4.7

Pre-stroke mm 0.1 0.08 0.12

Control lever angle alpha deg. 55.5 51.5 59.5

Control lever angle beta deg. 33.5 28.5 38.5

Information:

Introduction
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.There have been isolated occurrences of excessive fuel leakage past the electronic unit injectors on some engines.Accelerated wear on the delivery valve results in an increased leak rate. The high pressure pump cannot generate enough fuel flow or volume to compensate for the leakoff rates above the critical value 38 mL (1.3 oz) per 30 seconds of cranking for six cylinder engines at a speed of 150 rpm. The high pressure pump cannot generate enough fuel flow or volume to compensate for the leakoff rates above the critical value 25 mL (0.85 oz) per 30 seconds of cranking for four cylinder engines at a speed of 150 rpm.If the engine turns over but the engine does not start, refer to Troubleshooting, "Engine Cranks but Will Not Start".Test Procedure
Before begining any work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" for safety information.Refer to Systems Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Table 1
Required Tools
Tool Part Number Part Description Qty
A 334-3221 Fuel Leakoff Kit 1
Ensure that the engine is shut down.
Illustration 1 g02103090
Injector harness
Disconnect the injector harness (1) from the front of the engine.
Illustration 2 g02103093
Typical exampleNote: Direct any leaking fuel into a suitable container.
Remove the bolt (2) from the "fuel relief block" and save the bolt for reinstallation.
Illustration 3 g02103095
Fuel leakoff kit (A) Tooling (3) Clear plastic hose
Install tooling (A) to the "fuel relief block".
Slide the tooling through the banjo bolt in order to replace the bolt that was removed in the previous step.
Thread the tooling into the "fuel relief block" and slightly tighten the tooling.
Connect a plastic hose (3) onto the tooling. Place the opposite end of the plastic hose into a suitable container that is clean.
Crank the engine with the starting motor for 30 seconds.
Record the amount of fuel that has been collected. Conduct the test three times. Calculate the average of the three values.
For six cylinder engines, if more than 38 mL (1.3 oz) of fuel has been collected during the 30 second crank test, then there is high leakoff of the electronic unit injectors. For four cylinder engines, if more than 25 mL (0.85 oz) of fuel has been collected during the 30 second crank test, then there is high leakoff of the electronic unit injectors. If this is the case, replace the electronic unit injectors and the fuel injection lines. Return the original electronic unit injectors and the fuel injection lines to the parts return center.
For six cylinder