Information injection-pump assembly
BOSCH
9 460 614 786
9460614786
ZEXEL
104780-9320
1047809320
NISSAN-DIESEL
167006T601
167006t601
Rating:
Cross reference number
BOSCH
9 460 614 786
9460614786
ZEXEL
104780-9320
1047809320
NISSAN-DIESEL
167006T601
167006t601
Zexel num
Bosch num
Firm num
Name
104780-9320
9 460 614 786
167006T601 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD27 K
TD27 K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
39.3
38.8
39.8
Difference in delivery
mm3/st.
4
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_02
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
34.6
32.1
37.1
Oil temperature
degC
48
46
50
Injection timing adjustment_03
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
39.3
38.3
40.3
Difference in delivery
mm3/st.
4.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_04
Pump speed
r/min
2150
2150
2150
Average injection quantity
mm3/st.
38.8
36.3
41.3
Oil temperature
degC
52
50
54
Injection quantity adjustment
Pump speed
r/min
2550
2550
2550
Average injection quantity
mm3/st.
10.9
8.9
12.9
Difference in delivery
mm3/st.
3
Basic
*
Oil temperature
degC
55
52
58
Injection quantity adjustment_02
Pump speed
r/min
2700
2700
2700
Average injection quantity
mm3/st.
5
Oil temperature
degC
55
52
58
Injection quantity adjustment_03
Pump speed
r/min
2350
2350
2350
Average injection quantity
mm3/st.
35.6
35.6
35.6
Oil temperature
degC
52
50
54
Injection quantity adjustment_04
Pump speed
r/min
2550
2550
2550
Average injection quantity
mm3/st.
10.9
8.4
13.4
Basic
*
Oil temperature
degC
55
52
58
Governor adjustment
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
7.7
5.7
9.7
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
7.7
5.2
10.2
Difference in delivery
mm3/st.
2.5
Basic
*
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
60
45
80
Basic
*
Oil temperature
degC
48
46
50
Remarks
Full
Full
Timer adjustment_02
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
60
45
80
Oil temperature
degC
48
46
50
Remarks
Full
Full
Speed control lever angle
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1100
1100
1100
Overflow quantity with S/T ON
cm3/min
390
260
520
Oil temperature
degC
50
48
52
Stop lever angle
Pump speed
r/min
1100
1100
1100
Pressure with S/T ON
kPa
481
442
520
Pressure with S/T ON
kgf/cm2
4.9
4.5
5.3
Pressure with S/T OFF
kPa
431
402
460
Pressure with S/T OFF
kgf/cm2
4.4
4.1
4.7
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
Stop lever angle_02
Pump speed
r/min
1100
1100
1100
Pressure with S/T OFF
kPa
431
392
470
Pressure with S/T OFF
kgf/cm2
4.4
4
4.8
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
Stop lever angle_03
Pump speed
r/min
1700
1700
1700
Pressure with S/T OFF
kPa
559
520
598
Pressure with S/T OFF
kgf/cm2
5.7
5.3
6.1
Oil temperature
degC
50
48
52
0000001101
Pump speed
r/min
1100
1100
1100
Timer stroke with S/T ON
mm
3.6
3.2
4
Timer stroke with S/T OFF
mm
2
1.8
2.2
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
_02
Pump speed
r/min
850
850
850
Timer stroke with S/T OFF
mm
0.5
0
1
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1100
1100
1100
Timer stroke with S/T ON
mm
3.6
3.1
4.1
Timer stroke with S/T OFF
mm
2
1.7
2.3
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
_04
Pump speed
r/min
1700
1700
1700
Timer stroke with S/T OFF
mm
5.4
4.9
5.9
Oil temperature
degC
50
48
52
_05
Pump speed
r/min
2300
2300
2300
Timer stroke with S/T OFF
mm
7.8
7.3
8.2
Oil temperature
degC
52
50
54
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
0.9
0.8
1
Pre-stroke
mm
0.1
0.08
0.12
Control lever angle alpha
deg.
54
50
58
Control lever angle beta
deg.
34
29
39
Information:
Parts Location
Illustration 2 g01666016
Exploded view (1) 304-1120 Diesel Particulate Filter Gp (2) 308-4936 Bracket As (3) 308-4941 Clamp As (4) 277-4718 Clamp As (5) 3B-4508 Lockwasher (6) 5P-8245 Hard Washer (7) 6V-8149 Nut (8) 6V-3823 Bolt (9) 8T-4121 Hard Washer (10) 8T-4196 Bolt Installation Procedure
Diesel Particulate Filter Installation
Illustration 3 g01667275
(11) 241-9265 Muffler Clamp (16) Muffler Assembly (17) Bracket Assembly (18) Support Assembly (19) Exhaust Pipe Assembly (20) Clamp (21) Pipe Assembly (22) Bolt (23) Hard Washer (24) Bolt (25) Washer (26) Plate (27) Bolt (28) Hard Washer (29) Plate
Illustration 4 g01601993
(2) 308-4936 Bracket As (22) Bolt (23) Hard washer (24) Bolt (25) Washer (27) Bolt (28) Hard washer
Remove the existing muffler assembly (16) and bracket assembly (17). Set aside exhaust pipe assembly (19), clamp (20), three bolts (22), three hard washers (23), two bolts (24), two washers (25), three bolts (27), and three hard washers (28). These parts will be reused in later steps.
Reuse three bolts (22), and three hard washers (23) to secure the new 308-4936 Bracket As (2) to existing support assembly (18) .
Reuse two bolts (24), and two washers (25) to secure bracket assembly (2) to existing plate (26) .
Reuse three bolts (27), and three hard washers (28) to secure bracket assembly (2) to existing plate (29) .
Illustration 5 g01602054
(3) 308-4941 Clamp As (9) 8T-4121 Hard Washer (10) 8T-4196 Bolt
Install the two new 308-4941 Clamp As (3) by using four 8T-4196 Bolts (10), and 8T-4121 Hard Washers (9). Loosely secure the four bolts so that the clamp assemblies are adjustable. Refer to Illustration 5.
Illustration 6 g01602115
(1) 304-1120 Diesel Particulate Filter Gp (30) Inlet module tube
Install the new 304-1120 Diesel Particulate Filter Gp (1) on top of clamp assemblies (3). Make sure that inlet module tube (30) fits into existing pipe assembly (21). Use a new 241-9265 Muffler Clamp (11) to secure the joint. Refer to Illustration 6.
Illustration 7 g01601954
(4) 277-4718 Clamp As (5) 3B-4508 Lockwasher (6) 5P-8245 Hard Washer (7) 6V-8149 Nut (8) 6V-3823 Bolt (31) Outlet module tube
Once you have the pipe assembly installed properly, tighten the two bottom clamp assemblies (3). Install the new 277-4718 Clamp As (4) by using the four 5P-8245 Hard Washers (6), and four 6V-3823 Bolts (8). Use the four 3B-4508 Lockwashers (5), and four 6V-8149 Nuts (7) on the clamp assembly (3) side. Refer to Illustration 7.
Install the existing exhaust pipe assembly (19) to the outlet module tube of the diesel particulate filter. Secure the connection with existing clamp (20) .
Reconnect the drain lines.Exhaust Monitor Installation
Refer to Special Instruction, REHS5606, "Installation and Operation of the Caterpillar Diesel Particulate Filter (DPF) and the Diagnostic Module for Non-Road Machine Applications (Non-California Applications)" for information regarding the installation and the operation of the exhaust monitor.The exhaust
Illustration 2 g01666016
Exploded view (1) 304-1120 Diesel Particulate Filter Gp (2) 308-4936 Bracket As (3) 308-4941 Clamp As (4) 277-4718 Clamp As (5) 3B-4508 Lockwasher (6) 5P-8245 Hard Washer (7) 6V-8149 Nut (8) 6V-3823 Bolt (9) 8T-4121 Hard Washer (10) 8T-4196 Bolt Installation Procedure
Diesel Particulate Filter Installation
Illustration 3 g01667275
(11) 241-9265 Muffler Clamp (16) Muffler Assembly (17) Bracket Assembly (18) Support Assembly (19) Exhaust Pipe Assembly (20) Clamp (21) Pipe Assembly (22) Bolt (23) Hard Washer (24) Bolt (25) Washer (26) Plate (27) Bolt (28) Hard Washer (29) Plate
Illustration 4 g01601993
(2) 308-4936 Bracket As (22) Bolt (23) Hard washer (24) Bolt (25) Washer (27) Bolt (28) Hard washer
Remove the existing muffler assembly (16) and bracket assembly (17). Set aside exhaust pipe assembly (19), clamp (20), three bolts (22), three hard washers (23), two bolts (24), two washers (25), three bolts (27), and three hard washers (28). These parts will be reused in later steps.
Reuse three bolts (22), and three hard washers (23) to secure the new 308-4936 Bracket As (2) to existing support assembly (18) .
Reuse two bolts (24), and two washers (25) to secure bracket assembly (2) to existing plate (26) .
Reuse three bolts (27), and three hard washers (28) to secure bracket assembly (2) to existing plate (29) .
Illustration 5 g01602054
(3) 308-4941 Clamp As (9) 8T-4121 Hard Washer (10) 8T-4196 Bolt
Install the two new 308-4941 Clamp As (3) by using four 8T-4196 Bolts (10), and 8T-4121 Hard Washers (9). Loosely secure the four bolts so that the clamp assemblies are adjustable. Refer to Illustration 5.
Illustration 6 g01602115
(1) 304-1120 Diesel Particulate Filter Gp (30) Inlet module tube
Install the new 304-1120 Diesel Particulate Filter Gp (1) on top of clamp assemblies (3). Make sure that inlet module tube (30) fits into existing pipe assembly (21). Use a new 241-9265 Muffler Clamp (11) to secure the joint. Refer to Illustration 6.
Illustration 7 g01601954
(4) 277-4718 Clamp As (5) 3B-4508 Lockwasher (6) 5P-8245 Hard Washer (7) 6V-8149 Nut (8) 6V-3823 Bolt (31) Outlet module tube
Once you have the pipe assembly installed properly, tighten the two bottom clamp assemblies (3). Install the new 277-4718 Clamp As (4) by using the four 5P-8245 Hard Washers (6), and four 6V-3823 Bolts (8). Use the four 3B-4508 Lockwashers (5), and four 6V-8149 Nuts (7) on the clamp assembly (3) side. Refer to Illustration 7.
Install the existing exhaust pipe assembly (19) to the outlet module tube of the diesel particulate filter. Secure the connection with existing clamp (20) .
Reconnect the drain lines.Exhaust Monitor Installation
Refer to Special Instruction, REHS5606, "Installation and Operation of the Caterpillar Diesel Particulate Filter (DPF) and the Diagnostic Module for Non-Road Machine Applications (Non-California Applications)" for information regarding the installation and the operation of the exhaust monitor.The exhaust
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Nissan-Diesel
104780-9320
9 460 614 786
167006T601
INJECTION-PUMP ASSEMBLY
TD27
TD27