104762-4130 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047624130

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104762-4130 1047624130

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Cross reference number

ZEXEL 104762-4130 1047624130

Zexel num

Bosch num

Firm num

Name

104762-4130

INJECTION-PUMP ASSEMBLY
11CK INJECTION PUMP ASSY VE6 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 83 82.5 83.5

Difference in delivery mm3/st. 6.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 76.5 72 81

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 74.2 70.2 78.2

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 83 82 84

Difference in delivery mm3/st. 7

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1125 1125 1125

Average injection quantity mm3/st. 81.5 78 85

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1225 1225 1225

Average injection quantity mm3/st. 49.8 45.8 53.8

Difference in delivery mm3/st. 7

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 5

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 1225 1225 1225

Average injection quantity mm3/st. 49.8 45.3 54.3

Basic *

Oil temperature degC 50 48 52

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.3 7.3 11.3

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.3 6.8 11.8

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 85.8 80.8 90.8

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 85.8 80.8 90.8

Basic *

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 10

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at full-load position

0000000901

Pump speed r/min 1050 1050 1050

Overflow quantity with S/T ON cm3/min 800 670 930

Oil temperature degC 50 48 52

Remarks
MEASURE

Stop lever angle

Pump speed r/min 1050 1050 1050

Pressure with S/T OFF kPa 530 501 559

Pressure with S/T OFF kgf/cm2 5.4 5.1 5.7

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 1050 1050 1050

Pressure with S/T OFF kPa 530 481 579

Pressure with S/T OFF kgf/cm2 5.4 4.9 5.9

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

0000001101

Pump speed r/min 1050 1050 1050

Timer stroke with S/T OFF mm 1.1 0.8 1.4

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 850 850 850

Timer stroke with S/T ON mm 1.9 1.2 2.6

Oil temperature degC 50 48 52

_03

Pump speed r/min 1050 1050 1050

Timer stroke with S/T OFF mm 1.1 0.7 1.5

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_04

Pump speed r/min 1125 1125 1125

Timer stroke with S/T OFF mm 1.7 1.2 2.2

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5.77 5.67 5.87

MS dimension mm 1.8 1.7 1.9

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 33 28 38

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Starting Q decrease lever adjustment Adjust using the screw (A) so that the standards are satisfied, then fix using the nut (B). Screw (B) protrusion: L (C) = Cap (D) = Stop lever
----------
L=7.4~11.1mm
----------
L=7.4~11.1mm T=6~9N-m(0.6~0.9kgf-m)

Information:

(1) Oil cooler base bypass valve. Opening pressure ... 296 kPa (43 psi)(2) Base assembly. Tighten stud that holds filter assembly (3) to a torque of ... 68 7 N m (50 5 lb ft)(3) Filter assembly.(4) Cover. Tighten to a torque of ... 60 10 N m (44 7 lb ft)(5) Seal. Lubricate seal with lubricant being sealed.
Section A-A. Oil Filter Bypass Valve.The bypass opening pressure differential is 170 kPa (25 psi).(6) Seal.(7) Spring (8M3182): Assembled length ... 63.5 mm (2.50 in)Load assembled length ... 36.5 N (8.92 lb)Free length after test ... 91.7 mm (3.61 in)Outside diameter ... 20.6 mm (.81 in)(8) Seal.(9) Plunger.
Section B-B. Oil Pump Bypass Valve.(10) Spring (2N6005): Assembled length ... 96.52 mm (3.800 in)Load at assembled length ... 92.52 N (20.817 lb)Operating length (min) ... 45.72 mm (1.800 in)Load at min operating length ... 257.55 N (57.949 lb)Free length after test ... 124.71 mm (4.910 in)Outside diameter ... 21.84 mm (.860 in)(11) Valve.(12) Seal.(13) Seal.
Section C-C. High Pressure Relief Valve.The relief pressure is 696 kPa (101 psi).(14) Spacer.(15) Spring (1A2170): Assembled length ... 21.43 mm (.844 in)Load at assembled length ... 198.03 13.35 N (44.500 3.000 lb)Free length after test ... 31.00 mm (1.220 in)Outside diameter ... 19.60 mm (.772 in)(16) Seal.
Oil Cooler Bypass Valve.(17) Minimum stroke ... 8.4 mm (.33 in)(18) Length of valve fully compressed ... 44.2 1 mm (1.70 .04 in)(19) Length of valve fully extended ... 52.6 1 mm (2.10 .04 in)(B) Position "B".Valve Data: Start to close temperature ... 100 to 102.8° C (212 to 217° F)Position "B" temperature activation ... 111.1° C (232° F)Position "B" bypass opening pressure differential ... 155 17 kPa (22 2 psi)Fail safe activation temperature ... 126.7° C (260° F) Unit will stroke to and remain at position "B" at failsafe activation temperature.