104761-4292 ZEXEL 9 460 613 878 BOSCH INJECTION-PUMP ASSEMBLY 9460613878 1047614292 16700vb920


 

Information injection-pump assembly

BOSCH 9 460 613 878 9460613878
ZEXEL 104761-4292 1047614292
NISSAN-DIESEL 16700VB920 16700vb920
104761-4292 INJECTION-PUMP ASSEMBLY
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Components :

0. INJECTION-PUMP ASSEMBLY 104761-4292
1. _
2. FUEL INJECTION PUMP 104661-4292
3. NUMBER PLATE 146983-0300
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105148-1121
8. Nozzle and Holder 16600-43G03
9. Open Pre:MPa(Kqf/cm2) 9.8{100}
10. NOZZLE-HOLDER 105078-0050
11. NOZZLE 105007-1130

Scheme ###:

1/6. [1] 146601-0900 PACKING RING
6. [1] 146100-0420 SUPPLY PUMP
9. [1] 146103-0100 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0020 DRIVE SHAFT
12/1. [1] 146200-0000 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0100 PLAIN WASHER
20. [1] 146210-5020 ROLLER SET
24. [1] 146303-0100 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0200 SLOTTED WASHER
29. [1] 146221-1620 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146311-8020 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
34. [1] 146312-2800 COMPRESSION SPRING
34B. [1] 146312-2700 COMPRESSION SPRING
34C. [1] 146312-2900 COMPRESSION SPRING
35/1. [1] 146690-3200 SHIM D11.5&9.4T0.1
35/1. [1] 146690-3300 SHIM D11.5&9.4T0.2
35/1. [1] 146690-3400 SHIM D11.5&9.4T0.25
35/1. [1] 146690-3500 SHIM D11.5&9.4T1.0
35/1. [1] 146690-4100 SHIM D11.5&9.4T2
35/1. [1] 146690-4200 SHIM D11.5&9.4T0.5
35/1. [1] 146690-4300 SHIM D11.5&9.4T0.75
36. [1] 146600-0800 O-RING
37. [1] 146310-4020 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
41. [1] 146312-4100 COMPRESSION SPRING
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
49. [2] 146234-0600 GUIDE PIN
50. [1] 146405-3920 HYDRAULIC HEAD
50. [1] 146405-3920 HYDRAULIC HEAD
50. [1] 146405-3920 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
54. [6] 146433-0100 GASKET
55. [6] 146430-4420 DELIVERY-VALVE ASSEMBLY VE44
56. [6] 146432-0000 COMPRESSION SPRING
58. [6] 146440-0220 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146760-5720 MANIFOLD-PRESSURE COMP.
67/1. [1] 146805-3220 GOVERNOR COVER
67/14. [1] 146621-1700 UNION NUT
67/16. [1] 146526-3000 BLEEDER SCREW
67/31. [1] 146710-0800 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-1700 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-1400 BUSHING
67/38. [1] 139506-0200 GASKET
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET
67/41. [1] 146713-4100 ADJUSTING PIN
67/42. [2] 146714-0000 PLATE
67/43. [1] 146715-0000 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-1400 COILED SPRING
67/48/1. [1] 146725-2800 SPACER BUSHING L6.0
67/48/1. [1] 146725-2900 SPACER BUSHING L6.1
67/48/1. [1] 146725-3000 SPACER BUSHING L6.2
67/48/1. [1] 146725-3100 SPACER BUSHING L6.3
67/48/1. [1] 146725-3200 SPACER BUSHING L6.4
67/48/1. [1] 146725-3300 SPACER BUSHING L6.5
67/48/1. [1] 146725-3400 SPACER BUSHING L6.6
67/48/1. [1] 146725-3500 SPACER BUSHING L6.7
67/48/1. [1] 146725-3600 SPACER BUSHING L6.8
67/48/1. [1] 146725-3700 SPACER BUSHING L6.9
67/48/1. [1] 146725-3800 SPACER BUSHING L7.0
67/49. [1] 146721-4020 COVER
67/50. [1] 146722-0200 FLAT-HEAD SCREW
67/51. [1] 146600-0300 O-RING
67/53. [1] 013020-6040 UNION NUT
67/54. [4] 139006-4500 BLEEDER SCREW
67/56. [1] 146723-0200 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0600 CAPSULE
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146810-8120 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146536-7022 CONTROL LEVER
72B. [1] 146536-7122 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER D12.2&6.1T1.5
75. [1] 013020-6040 UNION NUT
95. [1] 146871-2720 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1.0
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER
115. [1] 146975-7700 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-1420 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1.0
130/3. [1] 146422-0800 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0620 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0020 OVER FLOW VALVE
200. [1] 146206-0100 COILED SPRING
217. [1] 146541-3100 SLOTTED WASHER
218. [1] 146592-5100 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-5000 COILED SPRING
224. [1] 146927-2700 BRACKET
230. [1] 146935-9020 BRACKET
231. [1] 139006-4600 BLEEDER SCREW
236. [1] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146688-0120 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 407911-1402 CONTROL UNIT
243. [1] 146621-4901 UNION NUT
245. [2] 139512-0500 GASKET
246. [1] 027412-2440 EYE BOLT
247. [1] 146677-1020 INLET UNION
351. [1] 146125-0101 FILTER
352. [1] 146125-0200 COILED SPRING
355. [1] 146935-5720 BRACKET
356. [1] 139006-4700 BLEEDER SCREW
357. [1] 146613-5620 PLATE
360. [1] 146663-1700 BUSHING
361. [1] 146649-8900 CAP
362. [2] 146620-8403 BLEEDER SCREW
365. [1] 148650-1500 TUBE
535. [1] 148650-0300 TAPE 300MM
800S. [1] 146018-0420 PUMP HOUSING
800S/1/6. [1] 146601-0900 PACKING RING
804S. [1] 146232-1520 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
812S. [1] 146600-1920 PARTS SET
821S. [1] 146210-5820 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
906. [1] 146983-0300 NAMEPLATE

Include in #2:

104761-4292 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 613 878 9460613878
ZEXEL 104761-4292 1047614292
NISSAN-DIESEL 16700VB920 16700vb920


Zexel num
Bosch num
Firm num
Name
104761-4292 
9 460 613 878 
16700VB920  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD42T K 11CK INJECTION PUMP ASSY VE6 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   54.7 54.2 55.2
Basic   *
Oil temperature degC   50 48 52
Remarks
NA
 
Injection timing adjustment_02
Pump speed r/min   700 700 700
Boost pressure kPa   16.7 15.4 18
Boost pressure kgf/cm2   0.17 0.156 0.184
Boost pressure mmHg   125 115 135
Average injection quantity mm3/st.   59 58.5 59.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   60.3 59.8 60.8
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_04
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   54.7 53.7 55.7
Basic   *
Oil temperature degC   50 48 52
Remarks
NA
 
Injection timing adjustment_05
Pump speed r/min   700 700 700
Boost pressure kPa   16.7 15.4 18
Boost pressure kgf/cm2   0.17 0.156 0.184
Boost pressure mmHg   125 115 135
Average injection quantity mm3/st.   59 58 60
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   60.3 59.3 61.3
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_07
Pump speed r/min   1800 1800 1800
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   60.7 57.2 64.2
Oil temperature degC   50 48 52
Injection timing adjustment_08
Pump speed r/min   2000 2000 2000
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   57.7 54.7 60.7
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   25.9 23.9 27.9
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2600 2600 2600
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2300 2300 2300
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   25.9 23.4 28.4
Basic   *
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   8.7 6.7 10.7
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   8.7 6.2 11.2
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   60 50 80
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   60 50 80
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   250 250 250
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   5
Remarks
Magnet OFF at full-load position
 
Speed control lever angle_02
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1000 1000 1000
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Overflow quantity cm3/min   330 200 460
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Pressure kPa   343 314 372
Pressure kgf/cm2   3.5 3.2 3.8
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Pressure kPa   343 304 382
Pressure kgf/cm2   3.5 3.1 3.9
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1700 1700 1700
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Pressure kPa   569 530 608
Pressure kgf/cm2   5.8 5.4 6.2
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1000 1000 1000
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Timer stroke mm   3.2 3 3.4
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   800 800 800
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Timer stroke mm   1.7 1.2 2.2
Oil temperature degC   50 48 52
_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Timer stroke mm   3.2 2.9 3.5
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1700 1700 1700
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Timer stroke mm   7.4 6.9 7.8
Oil temperature degC   50 48 52
_05
Pump speed r/min   2000 2000 2000
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Timer stroke mm   7.4 6.9 7.8
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1000 1000 1000
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   40 39.5 40.5
Timer stroke TA mm   2.4 2.2 2.6
Timer stroke variation dT mm   0.8 0.8 0.8
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   40 39 41
Timer stroke TA mm   2.4 2.1 2.7
Timer stroke variation dT mm   0.8 0.8 0.8
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   28 25.5 30.5
Timer stroke TA mm   1.5 1 2
Timer stroke variation dT mm   1.7 1.7 1.7
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.93 6.83 7.03
MS dimension mm   1.5 1.4 1.6
BCS stroke mm   1.5 1.3 1.7
Pre-stroke mm   0.1 0.08 0.12
Control lever angle alpha deg.   55.5 51.5 59.5
Control lever angle beta deg.   40 35 45




Information:

(1) Crossbar (from 8B7548 Puller).(2) Spacer plate.(3) S1589 Bolt with two 1S379 Washers.(4) 1D4595 Bolt.(5) 3H465 Plate.(6) 1P2403 Dial Indicator.(7) 1P2394 Adapter Plate.(8) 1P2402 Gauge Body.Make reference to Cylinder Liner Projection in Testing and Adjusting for the complete procedure.1. Install gasket and spacer plate (2) with bolts (3) and two 1S379 Washers. Tighten bolts (3) evenly in four steps: 1st step ... 14 N m (10 lb ft)2nd step ... 35 N m (25 lb ft)3rd step ... 70 N m (50 lb ft)4th step ... 95 N m (70 lb ft)2. Install tools as shown. Tighten bolts (4) evenly in four steps: 1st step ... 7 N m (5 lb ft)2nd step ... 20 N m (15 lb ft)3rd step ... 35 N m (25 lb ft)4th step ... 70 N m (50 lb ft)3. Measure cylinder liner projection with dial indicator (6) in 1P2402 Gauge Body (8) as shown. Measure at four places around each cylinder liner near the clamped area. Cylinder liner projection measurements for any cylinder liner must be ... 0.033 to 0.175 mm (.0013 to .0069 in)Maximum permissible difference between all four measurements ... 0.05 mm (.002 in)Maximum permissible difference between average projection of any two cylinder liners next to each other ... 0.05 mm (.002 in)Maximum permissible difference between average projection of all cylinder liners under one cylinder head ... 0.10 mm (.004 in) If liner projection is not correct, turn the liner to a new position within the bore. If projection can not be corrected this way, move the liner to a different bore. If the projection can not be corrected this way, make reference to Special Instruction, Form No. FMO55228 for complete instructions on the use of 8S3140 Counterboring Tool Arrangement. 4. Minimum permissible depth to machine counterbore to adjust cylinder liner projection ... 0.76 mm (.030 in) Maximum permissible depth to machine counterbore to adjust cylinder liner projection ... 1.14 mm (.045 in)Install a 0.76 mm (.030 in) shim plus any added shims necessary to get the correct cylinder liner projection. Be sure that the 0.76 mm (.030 in) shim is directly under the cylinder liner flange.

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