Information injection-pump assembly
ZEXEL
104761-4270
1047614270
Rating:
Cross reference number
ZEXEL
104761-4270
1047614270
Zexel num
Bosch num
Firm num
Name
104761-4270
INJECTION-PUMP ASSEMBLY
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
500
500
500
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
48.1
47.6
48.6
Basic
*
Oil temperature
degC
48
46
50
Remarks
NA
NA
Injection timing adjustment_02
Pump speed
r/min
700
700
700
Boost pressure
kPa
26.7
25.4
28
Boost pressure
mmHg
200
190
210
Average injection quantity
mm3/st.
56
55.5
56.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
CBS
CBS
Injection timing adjustment_03
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
53.3
52
54.6
Boost pressure
mmHg
400
390
410
Average injection quantity
mm3/st.
59.6
56.1
63.1
Difference in delivery
mm3/st.
4.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
Full
Full
Injection timing adjustment_04
Pump speed
r/min
500
500
500
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
48.1
47.1
49.1
Basic
*
Oil temperature
degC
48
46
50
Remarks
NA
NA
Injection timing adjustment_05
Pump speed
r/min
700
700
700
Boost pressure
kPa
26.7
25.4
28
Boost pressure
mmHg
200
190
210
Average injection quantity
mm3/st.
56
55
57
Basic
*
Oil temperature
degC
50
48
52
Remarks
CBS
CBS
Injection timing adjustment_06
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
53.3
52
54.6
Boost pressure
mmHg
400
390
410
Average injection quantity
mm3/st.
59
58
60
Difference in delivery
mm3/st.
5
Basic
*
Oil temperature
degC
50
48
52
Remarks
Full
Full
Injection timing adjustment_07
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
53.3
52
54.6
Boost pressure
mmHg
400
390
410
Average injection quantity
mm3/st.
60
56
64
Oil temperature
degC
50
48
52
Injection timing adjustment_08
Pump speed
r/min
1800
1800
1800
Boost pressure
kPa
53.3
52
54.6
Boost pressure
mmHg
400
390
410
Average injection quantity
mm3/st.
56.4
52.4
60.4
Oil temperature
degC
50
48
52
Injection quantity adjustment
Pump speed
r/min
2300
2300
2300
Boost pressure
kPa
53.3
52
54.6
Boost pressure
mmHg
400
390
410
Average injection quantity
mm3/st.
25.9
23.9
27.9
Basic
*
Oil temperature
degC
52
50
54
Injection quantity adjustment_02
Pump speed
r/min
2500
2500
2500
Boost pressure
kPa
53.3
52
54.6
Boost pressure
mmHg
400
390
410
Average injection quantity
mm3/st.
5
Oil temperature
degC
55
52
58
Injection quantity adjustment_03
Pump speed
r/min
2300
2300
2300
Boost pressure
kPa
53.3
52
54.6
Boost pressure
mmHg
400
390
410
Average injection quantity
mm3/st.
25.9
23.4
28.4
Basic
*
Oil temperature
degC
52
50
54
Governor adjustment
Pump speed
r/min
385
385
385
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
8.7
6.7
10.7
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
385
385
385
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
8.7
6.2
11.2
Difference in delivery
mm3/st.
2.5
Basic
*
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
100
100
100
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
61.5
51.5
81.5
Basic
*
Oil temperature
degC
48
46
50
Remarks
Full
Full
Timer adjustment_02
Pump speed
r/min
100
100
100
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
61.5
51.5
81.5
Oil temperature
degC
48
46
50
Remarks
Full
Full
Speed control lever angle
Pump speed
r/min
350
350
350
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
Speed control lever angle_02
Pump speed
r/min
250
250
250
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
5
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at full-load position
Magnet OFF at full-load position
0000000901
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
53.3
52
54.6
Boost pressure
mmHg
400
390
410
Overflow quantity with S/T ON
cm3/min
440
310
570
Oil temperature
degC
50
48
52
Stop lever angle
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
53.3
53.3
54.6
Boost pressure
mmHg
400
390
410
Pressure with S/T ON
kPa
549
510
588
Pressure with S/T ON
kgf/cm2
5.6
5.2
6
Pressure with S/T OFF
kPa
441
412
470
Pressure with S/T OFF
kgf/cm2
4.5
4.2
4.8
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
Stop lever angle_02
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
53.3
53.3
54.6
Boost pressure
mmHg
400
390
410
Pressure with S/T OFF
kPa
441
402
480
Pressure with S/T OFF
kgf/cm2
4.5
4.1
4.9
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
Stop lever angle_03
Pump speed
r/min
1700
1700
1700
Boost pressure
kPa
53.3
53.3
54.6
Boost pressure
mmHg
400
390
410
Pressure with S/T OFF
kPa
588
549
627
Pressure with S/T OFF
kgf/cm2
6
5.6
6.4
Oil temperature
degC
50
48
52
0000001101
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
53.3
52
54.6
Boost pressure
mmHg
400
390
410
Timer stroke with S/T ON
mm
4.6
4.2
5
Timer stroke with S/T OFF
mm
3.1
2.9
3.3
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
_02
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
53.3
52
54.6
Boost pressure
mmHg
400
390
410
Timer stroke with S/T OFF
mm
2
1.5
2.5
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
53.3
52
54.6
Boost pressure
mmHg
400
390
410
Timer stroke with S/T ON
mm
4.6
4.1
5.1
Timer stroke with S/T OFF
mm
3.1
2.8
3.4
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
_04
Pump speed
r/min
1700
1700
1700
Boost pressure
kPa
53.3
52
54.6
Boost pressure
mmHg
400
390
410
Timer stroke with S/T OFF
mm
5.3
4.8
5.8
Oil temperature
degC
50
48
52
_05
Pump speed
r/min
2000
2000
2000
Boost pressure
kPa
53.3
52
54.6
Boost pressure
mmHg
400
390
410
Timer stroke with S/T ON
mm
7
6.5
7.4
Oil temperature
degC
50
48
52
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
0000001401
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
53.3
52
54.6
Boost pressure
mmHg
400
390
410
Average injection quantity
mm3/st.
44.6
44.1
45.1
Timer stroke TA
mm
2.4
2.2
2.6
Timer stroke variation dT
mm
0.7
0.7
0.7
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
_02
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
53.3
52
54.6
Boost pressure
mmHg
400
390
410
Average injection quantity
mm3/st.
44.6
43.6
45.6
Timer stroke TA
mm
2.4
2.2
2.6
Timer stroke variation dT
mm
0.7
0.7
0.7
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
_03
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
53.3
52
54.6
Boost pressure
mmHg
400
390
410
Average injection quantity
mm3/st.
30.6
28.1
33.1
Timer stroke TA
mm
1.6
1.1
2.1
Timer stroke variation dT
mm
1.5
1.5
1.5
Oil temperature
degC
50
48
52
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
6.76
6.66
6.86
MS dimension
mm
1.3
1.2
1.4
BCS stroke
mm
2.8
2.6
3
Pre-stroke
mm
0.1
0.08
0.12
Control lever angle alpha
deg.
55.5
51.5
59.5
Control lever angle beta
deg.
40
35
45
Test data Ex:
0000001801 POTENTIOMETER ADJUSTMENT
Potentiometer adjustment
1. Applied voltage: Vi
2. Boost pressure = P1kPa {P2 mmHg}
3. Set the control lever at the adjusting point. Position the dummy bolt against the lever and fix.
4. Assemble the potentiometer to obtain output voltage V1 (V) at the fixed position.
5. After mounting the potentiometer, remove the dummy bolt.
N:Pump speed
Q:Injection quantity
V:Output voltage
A:Adjusting point
B:Checking point
C:Angle of the control lever
C1:Idle
C2:Full-speed
----------
V1=5.52+-0.03V P1=0kPa P2=0mmHg Vi=10.0V
----------
N1=850r/min Q1=16.5+-1.0cm3/1,000st V1=5.52+-0.03V V2=1.80+-0.6V V3=Above9.97V P1=0kPa P2=0mmHg Vi=10.0V
----------
V1=5.52+-0.03V P1=0kPa P2=0mmHg Vi=10.0V
----------
N1=850r/min Q1=16.5+-1.0cm3/1,000st V1=5.52+-0.03V V2=1.80+-0.6V V3=Above9.97V P1=0kPa P2=0mmHg Vi=10.0V
Information:
8C3650 24V (Delco-Remy Number 1993815)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6300 rpmMaximum speed with no load ... 8400 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 60AMaximum with solenoid at 23V ... 75AClearance between pinion and housing (pinion clearance) ... 9.1 mm (.36 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)(2) Torque for screws holding nose housing to lever housing ... 23.7 6.1 N m (17 4.5 lb ft)8C3651 24V (Delco-Remy Number 1993804)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6300 rpmMaximum speed with no load ... 8400 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 60AMaximum with solenoid at 23V ... 75AClearance between pinion and housing (pinion clearance) ... 9.1 mm (.36 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)(2) Torque for screws holding nose housing to lever housing ... 23.7 6.1 N m (17 4.5 lb ft)3T2647 24V (Delco-Remy Number 1114845)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6000 rpmMaximum speed with no load ... 10260 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 60AMaximum with solenoid at 23V ... 118AClearance between pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)3T2772 24V (Delco-Remy Number 1113540)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6850 rpmMaximum speed with no load ... 11250 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 48AMaximum with solenoid at 23V ... 76AClearance between pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)3T4581 24V (Delco-Remy Number 1113583)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 7000 rpmMaximum speed with no load ... 11000 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 47AMaximum with solenoid at 23V ... 73AClearance between pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)(2) Torque for screws that hold nose housing to lever housing ... 20.3 2.7 N m (15.0 2.0 lb ft)Prestolite Starter Motors
9G4338 24V (Prestolite Number MES6601K)
Rotation as seen
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6300 rpmMaximum speed with no load ... 8400 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 60AMaximum with solenoid at 23V ... 75AClearance between pinion and housing (pinion clearance) ... 9.1 mm (.36 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)(2) Torque for screws holding nose housing to lever housing ... 23.7 6.1 N m (17 4.5 lb ft)8C3651 24V (Delco-Remy Number 1993804)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6300 rpmMaximum speed with no load ... 8400 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 60AMaximum with solenoid at 23V ... 75AClearance between pinion and housing (pinion clearance) ... 9.1 mm (.36 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)(2) Torque for screws holding nose housing to lever housing ... 23.7 6.1 N m (17 4.5 lb ft)3T2647 24V (Delco-Remy Number 1114845)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6000 rpmMaximum speed with no load ... 10260 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 60AMaximum with solenoid at 23V ... 118AClearance between pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)3T2772 24V (Delco-Remy Number 1113540)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6850 rpmMaximum speed with no load ... 11250 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 48AMaximum with solenoid at 23V ... 76AClearance between pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)3T4581 24V (Delco-Remy Number 1113583)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 7000 rpmMaximum speed with no load ... 11000 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 47AMaximum with solenoid at 23V ... 73AClearance between pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)(2) Torque for screws that hold nose housing to lever housing ... 20.3 2.7 N m (15.0 2.0 lb ft)Prestolite Starter Motors
9G4338 24V (Prestolite Number MES6601K)
Rotation as seen
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104761-4270
INJECTION-PUMP ASSEMBLY