104761-4211 ZEXEL 9 460 612 009 BOSCH INJECTION-PUMP ASSEMBLY 9460612009 1047614211 1670062t02

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 612 009 9460612009

ZEXEL 104761-4211 1047614211

NISSAN-DIESEL 1670062T02 1670062t02

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Components :

0.	INJECTION-PUMP ASSEMBLY	104761-4211
1.	_
2.	FUEL INJECTION PUMP	104661-4211
3.	NUMBER PLATE	146959-8800
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105148-1121
8.	Nozzle and Holder	16600-43G03
9.	Open Pre:MPa(Kqf/cm2)	9.8{100}
10.	NOZZLE-HOLDER	105078-0050
11.	NOZZLE	105007-1130

Scheme ###:

1/6.	[1]	146601-0900	PACKING RING
6.	[1]	146100-0420	SUPPLY PUMP
9.	[1]	146103-0100	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0020	DRIVE SHAFT
12/1.	[1]	146200-0000	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0100	PLAIN WASHER
20.	[1]	146210-6320	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0200	SLOTTED WASHER
29.	[1]	146221-1520	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146311-8220	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
34.	[1]	146312-2800	COMPRESSION SPRING
34B.	[1]	146312-2700	COMPRESSION SPRING
34C.	[1]	146312-2900	COMPRESSION SPRING
35/1.	[1]	146690-3200	SHIM D11.5&9.4T0.1
35/1.	[1]	146690-3300	SHIM D11.5&9.4T0.2
35/1.	[1]	146690-3400	SHIM D11.5&9.4T0.25
35/1.	[1]	146690-3500	SHIM D11.5&9.4T1.0
35/1.	[1]	146690-4100	SHIM D11.5&9.4T2
35/1.	[1]	146690-4200	SHIM D11.5&9.4T0.5
35/1.	[1]	146690-4300	SHIM D11.5&9.4T0.75
36.	[1]	146600-0800	O-RING
37.	[1]	146310-4020	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
41.	[1]	146312-4100	COMPRESSION SPRING
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM
48/1.	[1]	146690-5900	SHIM
48/1.	[1]	146690-6000	SHIM
48/1.	[1]	146690-6100	SHIM
48/1.	[1]	146690-6200	SHIM
48/1.	[1]	146690-6300	SHIM
48/1.	[1]	146690-6400	SHIM
48/1.	[1]	146690-6500	SHIM
48/1.	[1]	146690-6600	SHIM
48/1.	[1]	146690-6700	SHIM
48/1.	[1]	146690-6800	SHIM
48/1.	[1]	146690-6900	SHIM
48/1.	[1]	146690-7000	SHIM
48/1.	[1]	146690-7100	SHIM
48/1.	[1]	146690-7200	SHIM
48/1.	[1]	146690-7300	SHIM
48/1.	[1]	146690-7400	SHIM
48/1.	[1]	146690-7500	SHIM
48/1.	[1]	146690-7800	SHIM
49.	[2]	146234-0600	GUIDE PIN
50.	[1]	146405-3320	HYDRAULIC HEAD
50.	[1]	146405-3320	HYDRAULIC HEAD
50.	[1]	146405-3320	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[6]	146433-0100	GASKET D12&6.4T1.00
55.	[6]	146430-4420	DELIVERY-VALVE ASSEMBLY
56.	[6]	146432-0000	COMPRESSION SPRING
58.	[6]	146440-0220	FITTING
60.	[3]	139106-0100	FLAT-HEAD SCREW
67.	[1]	146701-4720	MANIFOLD-PRESSURE COMP.
67/1.	[1]	146805-3720	GOVERNOR COVER
67/2.	[1]	146515-0220	CONTROL SHAFT
67/3.	[1]	146600-0100	O-RING
67/4.	[1]	139310-0200	PLAIN WASHER
67/5.	[1]	146536-7020	CONTROL LEVER
67/5B.	[1]	146536-7120	CONTROL LEVER
67/6.	[1]	014110-6440	LOCKING WASHER
67/7.	[1]	146621-0700	UNION NUT
67/14.	[1]	146621-1700	UNION NUT
67/16.	[1]	146526-3000	BLEEDER SCREW
67/18.	[1]	146592-5000	COILED SPRING
67/19.	[1]	146541-3000	BUSHING
67/21.	[1]	146592-5100	COILED SPRING
67/22.	[1]	146541-3100	SLOTTED WASHER
67/31.	[1]	146710-0800	BUSHING
67/32.	[1]	146711-0000	PLATE
67/33.	[1]	139218-0400	UNION NUT
67/34.	[1]	146712-1700	BEARING PIN
67/35.	[1]	146621-0300	UNION NUT
67/36.	[1]	146600-1400	O-RING
67/37.	[1]	146710-1400	BUSHING
67/38.	[1]	139506-0200	GASKET D8.9&6.8T1.00
67/39.	[1]	146620-0300	CAPSULE
67/40.	[1]	026512-1540	GASKET D15.4&12.2T1.50
67/41.	[1]	146713-4100	ADJUSTING PIN
67/42.	[2]	146714-0000	PLATE
67/43.	[1]	146715-0000	DIAPHRAGM
67/44.	[1]	139306-0100	LOCKING WASHER
67/45.	[1]	013030-6040	UNION NUT M6P1H3.6
67/46.	[1]	146716-0000	UNION NUT
67/47.	[1]	146717-1400	COILED SPRING
67/48/1.	[1]	146720-0000	SPACER BUSHING L3.7
67/48/1.	[1]	146720-0100	SPACER BUSHING L3.9
67/48/1.	[1]	146720-0200	SPACER BUSHING L4.1
67/48/1.	[1]	146720-0300	SPACER BUSHING L4.3
67/48/1.	[1]	146720-0400	SPACER BUSHING L4.5
67/48/1.	[1]	146720-0500	SPACER BUSHING L4.7
67/48/1.	[1]	146720-0600	SPACER BUSHING L4.9
67/48/1.	[1]	146720-0700	SPACER BUSHING L5.1
67/48/1.	[1]	146720-0800	SPACER BUSHING L5.3
67/48/1.	[1]	146720-0900	SPACER BUSHING L2.7
67/48/1.	[1]	146720-1000	SPACER BUSHING L2.9
67/48/1.	[1]	146720-1100	SPACER BUSHING L3.1
67/48/1.	[1]	146720-1200	SPACER BUSHING L3.3
67/48/1.	[1]	146720-1300	SPACER BUSHING L3.5
67/48/1.	[1]	146720-1400	SPACER BUSHING L2.8
67/48/1.	[1]	146720-1500	SPACER BUSHING L3.0
67/48/1.	[1]	146720-1600	SPACER BUSHING L3.2
67/48/1.	[1]	146720-1700	SPACER BUSHING L3.4
67/48/1.	[1]	146720-1800	SPACER BUSHING L3.6
67/48/1.	[1]	146720-1900	SPACER BUSHING L3.8
67/48/1.	[1]	146720-2000	SPACER BUSHING L4.0
67/48/1.	[1]	146720-2100	SPACER BUSHING L4.2
67/48/1.	[1]	146720-2200	SPACER BUSHING L4.4
67/48/1.	[1]	146720-2300	SPACER BUSHING L4.6
67/48/1.	[1]	146720-2400	SPACER BUSHING L4.8
67/48/1.	[1]	146720-2500	SPACER BUSHING L5.0
67/48/1.	[1]	146720-2600	SPACER BUSHING L5.2
67/48/1.	[1]	146720-2700	SPACER BUSHING L5.4
67/48/1.	[1]	146720-2800	SPACER BUSHING L5.5
67/48/1.	[1]	146720-2900	SPACER BUSHING L5.6
67/48/1.	[1]	146720-4500	SPACER BUSHING L1.8
67/48/1.	[1]	146720-4600	SPACER BUSHING L1.9
67/48/1.	[1]	146720-4700	SPACER BUSHING L2.0
67/48/1.	[1]	146720-4800	SPACER BUSHING L2.1
67/48/1.	[1]	146720-4900	SPACER BUSHING L2.2
67/48/1.	[1]	146720-5000	SPACER BUSHING L2.3
67/48/1.	[1]	146720-5100	SPACER BUSHING L2.4
67/48/1.	[1]	146720-5200	SPACER BUSHING L2.5
67/48/1.	[1]	146720-5300	SPACER BUSHING L2.6
67/48/1.	[1]	146725-2500	SPACER BUSHING L5.7
67/48/1.	[1]	146725-2600	SPACER BUSHING L5.8
67/48/1.	[1]	146725-2700	SPACER BUSHING L5.9
67/48/1.	[1]	146725-2800	SPACER BUSHING L6.0
67/48/1.	[1]	146725-2900	SPACER BUSHING L6.1
67/48/1.	[1]	146725-3000	SPACER BUSHING L6.2
67/48/1.	[1]	146725-3100	SPACER BUSHING L6.3
67/48/1.	[1]	146725-3200	SPACER BUSHING L6.4
67/48/1.	[1]	146725-3300	SPACER BUSHING L6.5
67/48/1.	[1]	146725-3400	SPACER BUSHING L6.6
67/48/1.	[1]	146725-3500	SPACER BUSHING L6.7
67/48/1.	[1]	146725-3600	SPACER BUSHING L6.8
67/48/1.	[1]	146725-3700	SPACER BUSHING L6.9
67/48/1.	[1]	146725-3800	SPACER BUSHING L7.0
67/48/1.	[1]	146725-3900	SPACER BUSHING L7.1
67/48/1.	[1]	146725-4000	SPACER BUSHING L7.2
67/48/1.	[1]	146725-4100	SPACER BUSHING L7.3
67/48/1.	[1]	146725-4200	SPACER BUSHING L7.4
67/48/1.	[1]	146725-4300	SPACER BUSHING L7.5
67/49.	[1]	146721-4020	COVER
67/50.	[1]	146722-0200	FLAT-HEAD SCREW
67/51.	[1]	146600-0300	O-RING
67/53.	[1]	013020-6040	UNION NUT M6P1H5
67/54.	[2]	139006-4600	BLEEDER SCREW
67/54.	[2]	139006-4600	BLEEDER SCREW
67/55.	[2]	146620-6100	BLEEDER SCREW
67/56.	[1]	146723-0300	CONTROL LEVER
67/57.	[1]	146712-0100	BEARING PIN
67/58.	[2]	146620-0600	CAPSULE
67/59.	[2]	026506-1040	GASKET D9.9&6.2T1
67/60.	[1]	146724-0300	ELEMENT
67/61.	[1]	146724-0600	CAPSULE
67/64.	[1]	146927-2300	BRACKET
67/78.	[1]	146600-4400	SEAL RING
67/99.	[2]	010006-0870	BLEEDER SCREW M6P1L8 7T
67/100.	[1]	146931-8620	BRACKET
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN L53.00
67/201B.	[1]	146545-3500	THREADED PIN L55.00
67/201C.	[1]	146545-3600	THREADED PIN L57.00
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
95.	[1]	146861-6120	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0420	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
110/1.	[1]	146571-0500	SHIM D20.2&8.3T1.15
110/1.	[1]	146571-0600	SHIM D20.2&8.3T1.35
110/1.	[1]	146571-0700	SHIM D20.2&8.3T1.55
110/1.	[1]	146571-0800	SHIM D20.2&8.3T1.75
111.	[1]	146602-0600	PLAIN WASHER D20&8.4T1.40
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER D17&6.4T1.60
115.	[1]	146975-6300	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG L2.10
117/1.	[1]	146577-1900	PLUG L2.30
117/1.	[1]	146577-2000	PLUG L2.50
117/1.	[1]	146577-2100	PLUG L2.70
117/1.	[1]	146577-2200	PLUG L2.90
117/1.	[1]	146577-2300	PLUG L3.10
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-3200	PLUG L4.90
117/1.	[1]	146577-3300	PLUG L5.10
117/1.	[1]	146577-6700	PLUG L2.2
117/1.	[1]	146577-6800	PLUG L2.4
117/1.	[1]	146577-6900	PLUG L2.6
117/1.	[1]	146577-7000	PLUG L2.8
117/1.	[1]	146577-7100	PLUG L3.0
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
117/1.	[1]	146577-8000	PLUG L4.8
117/1.	[1]	146577-8100	PLUG L5.0
117/1.	[1]	146877-0000	PLUG L5.2
117/1.	[1]	146877-0100	PLUG L5.3
117/1.	[1]	146877-0200	PLUG L5.4
117/1.	[1]	146877-0300	PLUG L5.5
117/1.	[1]	146877-4700	PLUG
117/1.	[1]	146877-4800	PLUG
117/1.	[1]	146877-4900	PLUG
117/1.	[1]	146877-5000	PLUG
120.	[1]	146879-1220	RETAINING PIN
122.	[1]	146580-1000	GOVERNOR SPRING
123.	[4]	146620-0500	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0620	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146650-5920	PULLING ELECTROMAGNET
137.	[2]	139514-0200	GASKET
145.	[1]	146621-1000	UNION NUT
147.	[1]	146600-5000	O-RING
200.	[1]	146206-0100	COILED SPRING
224.	[1]	146928-7500	BRACKET
230.	[1]	146928-7420	BRACKET
231.	[1]	139006-4600	BLEEDER SCREW
236.	[1]	139006-4800	BLEEDER SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-1320	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-7520	WIRE
243.	[1]	146621-1000	UNION NUT
244.	[1]	020118-1440	BLEEDER SCREW
245.	[2]	139512-0500	GASKET
246.	[1]	027412-2440	EYE BOLT
247.	[1]	146668-0120	PIPE
247.	[1]	146668-0120	PIPE
251.	[1]	014010-8140	PLAIN WASHER D18&8.5T1.6
309.	[1]	020146-1270	BLEEDER SCREW
310.	[1]	146673-7521	POTENTCIOMETER
310/2.	[2]	139104-0400	FLAT-HEAD SCREW
310/3.	[1]	146620-1500	FLAT-HEAD SCREW
310/4.	[1]	013020-6040	UNION NUT M6P1H5
310/5.	[1]	146614-2300	JOINT CONNECTION
310/6.	[1]	146661-0401	BOOT
351.	[1]	146125-0101	FILTER
352.	[1]	146125-0200	COILED SPRING
800S.	[1]	146018-0420	PUMP HOUSING
800S/1/6.	[1]	146601-0900	PACKING RING
804S.	[1]	146232-0720	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
812S.	[1]	146600-1920	PARTS SET
821S.	[1]	146210-5820	ROLLER SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
847S.	[1]	146683-8910	POTENTCIOMETER
906.	[1]	146959-8800	NAMEPLATE

Include in #2:

104761-4211 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 612 009 9460612009

ZEXEL 104761-4211 1047614211

NISSAN-DIESEL 1670062T02 1670062t02

Zexel num

Bosch num

Firm num

Name

104761-4211
104761-4212

9 460 612 009

1670062T02 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD42T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 53 52.5 53.5

Basic *

Oil temperature degC 48 46 50

Remarks
NA

Injection timing adjustment_02

Pump speed r/min 700 700 700

Boost pressure kPa 16 14.7 17.3

Boost pressure kgf/cm2 0.16 0.146 0.174

Boost pressure mmHg 120 110 130

Average injection quantity mm3/st. 58.3 57.8 58.8

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_03

Pump speed r/min 1000 1000 1000

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 53.3 53.286 53.314

Boost pressure mmHg 400 390 410

Average injection quantity mm3/st. 60.3 59.8 60.8

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_04

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 53 52 54

Basic *

Oil temperature degC 48 46 50

Remarks
NA

Injection timing adjustment_05

Pump speed r/min 700 700 700

Boost pressure kPa 16 14.7 17.3

Boost pressure kgf/cm2 0.16 0.146 0.174

Boost pressure mmHg 120 110 130

Average injection quantity mm3/st. 58.3 57.3 59.3

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_06

Pump speed r/min 1000 1000 1000

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 53.3 53.286 53.314

Boost pressure mmHg 400 390 410

Average injection quantity mm3/st. 60.3 59.3 61.3

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_07

Pump speed r/min 1800 1800 1800

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 53.3 53.286 53.314

Boost pressure mmHg 400 390 410

Average injection quantity mm3/st. 62.6 58.6 66.6

Oil temperature degC 50 48 52

Injection timing adjustment_08

Pump speed r/min 2000 2000 2000

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 53.3 53.286 53.314

Boost pressure mmHg 400 390 410

Average injection quantity mm3/st. 59.8 56.3 63.3

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Average injection quantity mm3/st. 25.9 23.9 27.9

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2550 2550 2550

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2350 2350 2350

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Average injection quantity mm3/st. 25.9 23.4 28.4

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 385 385 385

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 8.7 6.7 10.7

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 385 385 385

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 8.7 6.2 11.2

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 61.5 51.5 81.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 61.5 51.5 81.5

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 385 385 385

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 250 250 250

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 5

Oil temperature degC 48 46 50

Remarks
Magnet OFF at full-load position

0000000901

Pump speed r/min 1000 1000 1000

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Overflow quantity with S/T ON cm3/min 480 350 610

Oil temperature degC 50 48 52

Remarks
Without S/T O-ring; S/T ON.

Stop lever angle

Pump speed r/min 1000 1000 1000

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Pressure with S/T ON kPa 451 412 490

Pressure with S/T ON kgf/cm2 4.6 4.2 5

Pressure with S/T OFF kPa 343 314 372

Pressure with S/T OFF kgf/cm2 3.5 3.2 3.8

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Pressure with S/T OFF kPa 343 304 382

Pressure with S/T OFF kgf/cm2 3.5 3.1 3.9

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1700 1700 1700

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Pressure with S/T OFF kPa 569 530 608

Pressure with S/T OFF kgf/cm2 5.8 5.4 6.2

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1000 1000 1000

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Timer stroke with S/T ON mm 5.4 5 5.8

Timer stroke with S/T OFF mm 3.2 3 3.4

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 800 800 800

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Timer stroke with S/T OFF mm 1.7 1.2 2.2

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Timer stroke with S/T ON mm 5.4 4.9 5.9

Timer stroke with S/T OFF mm 3.2 2.9 3.5

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1700 1700 1700

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Timer stroke with S/T OFF mm 7.6 7.1 8.1

Oil temperature degC 50 48 52

_05

Pump speed r/min 2000 2000 2000

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Timer stroke with S/T OFF mm 8.2 7.7 8.6

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

0000001401

Pump speed r/min 1000 1000 1000

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Average injection quantity mm3/st. 40 39.5 40.5

Timer stroke TA mm 2.4 2.2 2.6

Timer stroke variation dT mm 0.8 0.8 0.8

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1000 1000 1000

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Average injection quantity mm3/st. 40 39 41

Timer stroke TA mm 2.4 2.1 2.7

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Boost pressure kPa 53.3 52 54.6

Boost pressure kgf/cm2 0.54 0.526 0.554

Boost pressure mmHg 400 390 410

Average injection quantity mm3/st. 28 25.5 30.5

Timer stroke TA mm 1.5 1 2

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 6.92 6.82 7.02

MS dimension mm 1.5 1.4 1.6

BCS stroke mm 1.5 1.3 1.7

Pre-stroke mm 0.1 0.08 0.12

Control lever angle alpha deg. 10 6 14

Control lever angle beta deg. 40 35 45

Test data Ex:

0000001601 BOOST COMPENSATOR ADJUSTMENT

BCS adjustment procedure 1. At full boost pressure, set so that the full injection quantity is within the specifications (adjusting point). 2. Perform boost compensator intermediate operation point adjustment (pump speed N1, boost pressure P1). 3. When injection quantity at boost pressure P2 and pump speed N2 is not as specified, loosen nut (A) and adjust position of screw (B) so that injection quantity is as specified. The screw position should be within +-1 turn of initial position. 4. The nut tightening torque is T.
----------
N1=700r/min N2=500r/min P1=16.0kPa(120mmHg) P2=0kPa(0mmHg) T=6~9N-m(0.6~0.9kgf-m)
----------
SW=10mm T=6~9N-m(0.6~0.9kgf-m)

0000001801 POTENTIOMETER ADJUSTMENT

Potentiometer adjustment 1. Applied voltage: Vi 2. Boost pressure = P1 3. Position the control lever at the adjusting point. Position the dummy bolt against the lever and fix. 4. Assemble the potentiometer to obtain output voltage V1 at the fixed position. 5. After mounting the potentiometer, remove the dummy bolt. The switch voltage specification is the value when the idle lever position is V6. A:Performance standards B:ON, OFF switch standard N:Pump speed Q:Injection quantity V:Output voltage C/L: control lever position D:OFF-->ON E:OFF-->ON F:Full-speed I:Idle G:Adjusting point H:Checking point
----------
Vi=10V P1=0kPa(0mmHg) V1=3.28+-0.03V V6=0V
----------
N1=700r/min Q1=22.9+-1.0mm3/st V1=3.28+-0.03V V2=1.73+-0.5V V3=8.28+0.82-0.38V V4=0.98+-0.8V V5=3.25+-0.8V C1=5.9+-5deg C2=19.5+-5deg

Information:

Camshaft
When reconditioning an engine, check the diameter of the camshaft bearing journals and the camshaft lobe height.Camshaft bearing journals have a diameter of 2.5000 .0005 in. (63.500 0.013 mm) and the minimum diameter worn is 2.4970 in. (63.424 mm).To find lobe lift (A) of camshaft, use the following procedure:1. Measure lobe height (B) of one exhaust and one intake lobe.2. Measure base circle (C) of one exhaust and one intake lobe.3. Subtract base circle (C) dimension (STEP 2) from lobe height (B) dimension (STEP 1). The difference is actual lobe lift (A).4. The specified (new) lobe lift (A) is: (a) Exhaust lobe ... .3071 in.(7.800 mm)(b) Intake lobe ... .3077 in.(7.816 mm)5. The maximum permissible difference between actual lobe lift (STEP 3) and specified lobe lift (STEP 4) is .025 in. (0.64 mm).
CAMSHAFT LOBE
A. Lobe lift. B. Lobe height. C. Base circle.With camshaft installed in the cylinder block, check end play. End play with new components should be .007 .003 in. (0.18 0.08 mm). The maximum permissible end play is .020 in. (0.51 mm).Camshaft Followers
Use an 8S2293 Magnet to remove the cam followers.
REMOVING CAM FOLLOWERSCam followers establish a wear pattern with the camshaft lobes. Identify and reinstall the followers removed. Dishing or circular wear pattern is allowed on the cam follower face, providing the wear face keeps a polished appearance. Replace the follower if the wear face is rough or shows signs of scuffing. A new follower can be used with an old camshaft, providing the lobe is in good condition. Put engine oil on the cam followers and the camshaft lobes before installing the cam followers. Use new cam followers with a new camshaft.Camshaft Gears
1. Remove screw (1) and washer (2) from end of camshaft.
REMOVING TIMING ADVANCE RETAINING SCREW
1. Screw. 2. Washer.2. Remove timing advance unit from the camshaft.3. Install puller (A), with spacer (C) over the shaft in the camshaft spacer (B) on spacer (C) as shown and remove the gear from the camshaft.
REMOVING GEAR (Typical Example)
A. 1P2321 Puller. B. 8S5579 Spacer. C. 9S9155 Spacer.To install the gear use the following procedure:1. Heat the gear to a temperature of approximately 400°F (204°C) before installing on the camshaft.
Do not heat the gear with a torch. Do not heat the gear to a temperature of more than 600°F (315°C). Heating the gear with a torch or to a temperature of more than 600°F (315°C) may cause the two drive dowels for the automatic timing advance to loosen and come out of the gear.
2. Align slot in gear hub with the pin in the camshaft. Install the gear on the camshaft with timing mark on gear aligned with timing mark on crankshaft gear. Be sure the gear is completly seated against the shoulder of the camshaft.
Do not drive the gear on the camshaft.
3. Align holes in weights with dowels in gear and install the automatic timing advance.4. Align pin (3) in washer with hole (4) in camshaft and install washer (2).5. Install screw (1) and