104761-4170 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047614170


 

Information injection-pump assembly

ZEXEL 104761-4170 1047614170
104761-4170 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104761-4170 1047614170


Zexel num
Bosch num
Firm num
Name
104761-4170 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   84.3 83.8 84.8
Difference in delivery mm3/st.   6.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   82.8 80.3 85.3
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   84.3 83.3 85.3
Difference in delivery mm3/st.   6.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1025 1025 1025
Average injection quantity mm3/st.   83.1 80.6 85.6
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1215 1215 1215
Average injection quantity mm3/st.   20.5 17.5 23.5
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   1215 1215 1215
Average injection quantity mm3/st.   20.5 17 24
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   16.6 14.6 18.6
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   16.6 14.1 19.1
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   107 102 112
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   107 102 112
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   28
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
Speed control lever angle_02
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   19
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   800 800 800
Oil temperature degC   50 48 52
Remarks
MEASURE
 
Stop lever angle
Pump speed r/min   250 250 250
Pressure kPa   127 107 147
Pressure kgf/cm2   1.3 1.1 1.5
Basic   *
Oil temperature degC   48 46 50
Stop lever angle_02
Pump speed r/min   250 250 250
Pressure kPa   127 98 156
Pressure kgf/cm2   1.3 1 1.6
Basic   *
Oil temperature degC   48 46 50
Stop lever angle_03
Pump speed r/min   800 800 800
Oil temperature degC   50 48 52
Remarks
MEASURE
 
0000001101
Pump speed r/min   800 800 800
Timer stroke mm   2 1.8 2.2
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   800 800 800
Timer stroke mm   2 1.7 2.3
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1025 1025 1025
Timer stroke mm   3.3 2.9 3.8
Oil temperature degC   50 48 52
_04
Pump speed r/min   1215 1215 1215
Timer stroke mm   2.5
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
0000001401
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   46.5 46 47
Timer stroke TA mm   1.1 0.7 1.5
Timer stroke variation dT mm   0.9 0.9 0.9
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   46.5 45.5 47.5
Timer stroke TA mm   1.1 0.5 1.7
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   30 28.5 31.5
Timer stroke TA mm   0 0 0.8
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3 2.9 3.1
KF dimension mm   5.2 5.1 5.3
MS dimension mm   1.5 1.4 1.6
Control lever angle alpha deg.   20 16 24
Control lever angle beta deg.   40 35 45

Test data Ex:

0000001801 STOP LEVER ADJUSTMENT

Test data 104761-4170
Stop lever A adjustment 1. Adjust using screw (B) so that it is within the specifications, then fix using nut (C) (Torque T).
----------
T=6~9(Nm)(0.6~0.9(kgfm))
----------
L=2~8.5(mm)




Information:

6N9294 Alternator Group, 3T6352 Alternator 24V 35A
Load the battery with a carbon pile (4C4911 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output voltage ... 27.5 1.0VOutput (cold) ... 35A(1) Torque for the ground terminal nut ... 2.3 0.6 N m (21 5 lb in)(2) Torque for the pulley nut ... 102 7 N m (76 5 lb ft)(3) Torque for the output terminal nut ... 7.1 0.9 N m (64 8 lb in)3T6353 Regulator (Inside Alternator)
Voltage setting ... No adjustmentPermissible voltage range ... 26 to 30V5S9088 Alternator Group, 3T1888 Alternator 24V 50A
Load the battery with a carbon pile (4C4911 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output (cold) ... 50A(1) Torque for the pulley nut ... 102 7 N m (76 5 lb ft)(2) Torque for the output terminal nut ... 13.5 1.3 N m (120 12 lb in)7N0129 Regulator (Inside Alternator)
Voltage setting range ... 27.5 1.0VAdjust voltage setting to ... 28V6N9294 Alternator Group, 7N9720 Alternator 24V 35A
Load the battery with a carbon pile (4C4911 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... ClockwiseSpeed for testing (rpm) ... 5000Output voltage ... 27.5 1.0VOutput (cold) ... 35ATorque for the ground terminal nut ... 2.1 to 2.8 N m (19 to 25 lb in)(1) Torque for the pulley nut ... 102 7 N m (76 5 lb ft)(2) Torque for the output terminal nut ... 13.5 1.3 N m (10 1 lb ft)9G7567 Regulator. Under alternator cover. For use with the 7N9720 Alternator.
Voltage rating ... 28VPolarity ... Negative GroundVoltage setting range ... 26.7 to 28.3V5S9088 Alternator Group, 9G9538 Alternator 24V 50A
Load the battery with a carbon pile (4C4911 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output voltage ... 27.5 1.0VOutput (cold) ... 63ATorque for the ground terminal nut ... 2.1 to 2.8 N m (19 to 25 lb in)(1) Torque for the pulley nut ... 95 to 110 N m (70 to 80 lb ft)(2) Torque for the output terminal nut ... 12 to 15 N m (9 to 11 lb ft)9G7567 Regulator. Under alternator cover. For use with the 9G9538 Alternator.
Voltage rating ... 28VPolarity ... Negative GroundVoltage setting range ... 26.7 to 28.3V6N9294 Alternator Group, 9G4574 Alternator 24V 35A
Load the battery with a carbon pile (4C4911 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output voltage ... 27.5 1.0VOutput (cold) ... 35A(1) Torque for the pulley nut ... 95 to 110 N m (70 to 80 lb ft)(2) Torque for the output terminal nut ... 22 to 37 N m (16 to 27 lb ft)(3) Torque for the ground terminal nut ... 3.4 to 5.4 N m

Have questions with 104761-4170?





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