104761-4141 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047614141

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104761-4141 1047614141

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Cross reference number

ZEXEL 104761-4141 1047614141

Zexel num

Bosch num

Firm num

Name

104761-4141

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 46 45.5 46.5

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 44.8 42.3 47.3

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 46 45 47

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1125 1125 1125

Average injection quantity mm3/st. 40.5 38 43

Difference in delivery mm3/st. 5

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1225 1225 1225

Average injection quantity mm3/st. 10.8 7.8 13.8

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 3

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 1225 1225 1225

Average injection quantity mm3/st. 10.8 7.3 14.3

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 12.2 10.2 14.2

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 12.2 9.7 14.7

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 55 85

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 55 85

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 20

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 200 200 200

Average injection quantity mm3/st. 15

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 750 750 750

Overflow quantity cm3/min 560 430 690

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 250 250 250

Pressure kPa 127 107 147

Pressure kgf/cm2 1.3 1.1 1.5

Basic *

Oil temperature degC 48 46 50

Stop lever angle_02

Pump speed r/min 250 250 250

Pressure kPa 127 98 156

Pressure kgf/cm2 1.3 1 1.6

Basic *

Oil temperature degC 48 46 50

Stop lever angle_03

Pump speed r/min 750 750 750

Oil temperature degC 50 48 52

Remarks
MEASURE

0000001101

Pump speed r/min 750 750 750

Timer stroke mm 0.8 0.6 1

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 750 750 750

Timer stroke mm 0.8 0.5 1.1

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 950 950 950

Timer stroke mm 1.6 1.2 2.1

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5 4.9 5.1

MS dimension mm 0.8 0.7 0.9

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 40 35 45

Information:

8W0584 Wiring Group. (1) 8W7193 Harness Assembly. (2) 7T3821 Control Group. (3) 9D3721 Switch. (4) Two 7N8419 Terminals. (5) Three 4M5282 Bolts. (6) Three 5P4115 Washers.Overspeed Warning Group
All trucks with PINS 8GB1-236, a Special Instruction SEHS8863 Installation of Off-Highway Truck Engine Overspeed Warning Indicator Group was available to update these trucks with the stand alone engine overspeed system.This Special Instruction should be used for all trucks within this PIN range.* Trucks that were not retrofitted with engine overspeed.* Trucks that had been retrofitted with Special Instruction SEHS8863.Trucks That Were Not Retrofitted
Install just the items given in the following chart on these trucks. The 12 items in the chart above must be installed to complete the EUI retrofit on those trucks that had no overspeed warning installed. The following Steps were taken from Special Instruction SEHS8863. The following Steps are similar to the Steps in SEHS8863. Do only those things that are spelled out in these 12 Steps, which were taken from SEHS8863.1. Disconnect the batteries.2. Remove the cover from the front of the cab.3. Remove the instrument panel and the plastic dash. See the Service Manual for correct procedure.
As seen from inside of cab
As seen from outside of cab4. Drill hole (A) at the dimensions shown in the illustration above. 5. Cut an opening (B) in the lower part of the metal dash, to the dimensions shown with a 3.o mm (.12 in) radius at each corner. 6. Install a 8F9836 Lug (2) with a 3 mm (.12 in) fillet weld at the dimensions shown on the left side of the steering tunnel on the dash assembly. This lug will be used to mount the 9G9813 Alarm Group. 7. Drill only hole (E), 26.0 0.5 mm (1.02 .08 in) diameter, at the location shown in the illustration.8. Install the plastic dash. 9. Install 8C7535 Film (10), 3T0304 Indicator Light Base (8), 7N1996 Lamp and 6T7058 Lens in dash as shown.10. Install two 7T1874 Terminals on 3T0304 Indicator Light Base (8). 11. Install 9G9813 Alarm Group (11) with 0S0509 Bolt and 5M2894 Washer (12) as shown.12. Place the wires from the alarm group through the hole drilled in Step 4 in the dash assembly and install a 4V5091 Grommet (13).Trucks That Were Retrofitted
Remove the items installed with SEHS8863 that is given in the following chart. Throttle Pedal (8X7946 Acceleration Control Group)
(1) 1M0437 Spring. (2) 8X7985 Plate Assembly. (3) 2K8467 Pin. (4) 8T7566 Pin. (5) 8X7980 Pedal. (6) 8D7052 Spring. (7) 8X8590 Pin. (8) 8T0277 Pin. (9) 3E5400 Control Group. (10) Two 2N7456 Screw. (11) Two 4B4274 Washer. (12) 6H4006 Grommet. (13) 4D7794 Clip. (14) Three 4M0061 Bolt. (15) Three 8T4224 Washer. (16) 5H4871 Plug.1. Install 1M0437 Spring in 8X7985 Plate Assembly with 2K8467 Pin and 8T7566 Pin.2. Install 8X7980 Pedal on plate assembly with 8D7052 Spring, 8X8590 Pin and 8T0277 Spring Pin.3. Install 3E5400 Control Group to plate assembly with two 2N7456 Screws and 4B4274 Washers. 4. Insert harness through floor and place 6H4006 Grommet around hole.5.