104761-4111 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047614111

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104761-4111 1047614111

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Cross reference number

ZEXEL 104761-4111 1047614111

Zexel num

Bosch num

Firm num

Name

104761-4111

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 65.2 64.7 65.7

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 61.8 59.3 64.3

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 65.6 64.6 66.6

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 66.2 63.7 68.7

Difference in delivery mm3/st. 5

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 90 80 100

Oil temperature degC 48 46 50

Injection quantity adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 11.9 8.9 14.9

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1125 1125 1125

Average injection quantity mm3/st. 3

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 12 8.5 15.5

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 12.2 10.2 14.2

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 12.2 9.7 14.7

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 90 80 100

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 20

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 200 200 200

Average injection quantity mm3/st. 15

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 750 750 750

Overflow quantity cm3/min 330 150 510

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 250 250 250

Pressure kPa 127 107 147

Pressure kgf/cm2 1.3 1.1 1.5

Basic *

Oil temperature degC 48 46 50

Stop lever angle_02

Pump speed r/min 250 250 250

Pressure kPa 127 107 137

Pressure kgf/cm2 1.3 1.1 1.4

Basic *

Oil temperature degC 48 46 50

Stop lever angle_03

Pump speed r/min 750 750 750

Oil temperature degC 50 48 52

Remarks
MEASURE

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5 4.9 5.1

MS dimension mm 0.9 0.8 1

Control lever angle alpha deg. 20 16 24

Control lever angle beta deg. 40 35 45

Information:

This screen will be displayed when the coolant temperature is below 0 degrees Celsius (0°C). This screen will be displayed when the coolant temperature is above 64 degrees Celsius (64°C).Fault Displays
This screen will be displayed if an internal fault is found.Refer to Service in this manual to return the DDT. This screen will be displayed if an internal fault is found.Refer to Troubleshooting the DDT in this manual. This screen will be displayed if the DDT is unable to talk (communicate) to the Electronic Control Module.Refer to Troubleshooting the DDT in this manual. This screen will be displayed if the Customer Passwords are requested and the passwords entered are found to be invalid. This screen will be displayed if the an engine rating function is selected and the engine is running. This screen will be displayed if the keypad is found to be faulty.Refer to Service in this manual to return the DDT. This screen will be displayed if a number is entered into the DDT for direct access to a nonexisting Mode or Function.Fault Code Translation Chart
Challenger 3176 EUI Fault Code Translation Chart
Mode/Function Chart
Troubleshooting the DDT
LCD display is blank:* Disconnect and reconnect T-harness cable or* Replace T-harness cable or* Service is required LCD display top line is black and bottom line is blank:* Disconnect and reconnect T-harness cable or* Remove and install the Service Program Module or* Service is required LCD display bottom line shows ' FAULT #E0':* Service is required LCD display bottom line shows ' FAULT #E1':* Remove and install the Service Program Module or* Service is required LCD display bottom line shows ' FAULT #E2':* Press CLEAR key to clear fault condition or* Disconnect and reconnect T-harness cable or* Check for power ON at the Electronic Control Module LCD display bottom line shows ' FAULT #E3':* Press CLEAR key to clear fault condition* Press ALT1 key* Reenter customer passwords LCD display bottom line shows ' FAULT #E4':* Turn engine OFF but leave power ON at the electronic control module* Press CLEAR key to clear fault condition LCD display bottom line shows ' SERVICE, KEYPAD':* Service is required LCD display bottom line shows ' Not received':* Abnormal, no fault message have been received LCD display bottom line shows ' NO FAULTS':* Normal, no faults have been received LCD display bottom line shows ' CONNECT 3176 ECM':* Connect the DDT to the correct Electronic Control Module LCD display bottom line shows ' UPDATE ECM':* Warning, the electronic control module that is connected to the DDT is not current. LCD display bottom line shows ' UPDATE DDT':* Warning, the DDTs service program module is not current LCD display bottom line shows ' NO SIGNAL' when a modulated signal is expected:* Disconnect and reconnect probe LCD display bottom line shows ' FREQ TOO LO':* Disconnect and reconnect probe LCD display bottom line shows ' FREQ TOO HI':* Disconnect and reconnect probe LCD display bottom line