104761-4062 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047614062

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104761-4062 1047614062

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Cross reference number

ZEXEL 104761-4062 1047614062

Zexel num

Bosch num

Firm num

Name

104761-4062

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 45.6 45.1 46.1

Difference in delivery mm3/st. 3

Basic *

Injection timing adjustment_02

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 17.5 14 21

Injection timing adjustment_03

Pump speed r/min 1075 1075 1075

Average injection quantity mm3/st. 38.1 35.6 40.6

Injection timing adjustment_04

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 45.6 44.6 46.6

Injection timing adjustment_05

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 44.6 42.1 47.1

Injection quantity adjustment

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 17.5 14.5 20.5

Difference in delivery mm3/st. 4.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 3

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 12.2 10.2 14.2

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 3

Governor adjustment_03

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 12.2 9.7 14.7

Governor adjustment_04

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 33.3 27.8 38.8

Governor adjustment_05

Pump speed r/min 200 200 200

Average injection quantity mm3/st. 42.3 36.8 47.8

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 75 60 90

Basic *

Speed control lever angle

Pump speed r/min 200 200 200

Average injection quantity mm3/st. 15

Remarks
Magnet OFF

Speed control lever angle_02

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 20

Remarks
Magnet OFF

0000000901

Pump speed r/min 750 750 750

Overflow quantity cm3/min 330 198 462

Stop lever angle

Pump speed r/min 250 250 250

Pressure kPa 127.5 108 147

Pressure kgf/cm2 1.3 1.1 1.5

Basic *

Stop lever angle_02

Pump speed r/min 250 250 250

Pressure kPa 127.5 108 147

Pressure kgf/cm2 1.3 1.1 1.5

0000001101

Timer stroke mm 0 0 0

Remarks
Pump speed full range, fix timer stroke at 5 dig.

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5 4.9 5.1

MS dimension mm 0.9 0.8 1

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 40 35 45

Information:

6N9294 Alternator Group, 3T6352 Alternator 24V 35A (Delco-Remy Number 1117647)
Load the battery with a carbon pile (6V4930 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output voltage ... 27.5 1.0VOutput (hot) ... 35A(1) Torque for the ground terminal nut ... 2.3 0.6 N m (21 5 lb in)(2) Torque for the pulley nut ... 102 7 N m (76 5 lb ft)(3) Torque for the output terminal nut ... 7.1 0.9 N m (64 8 lb in)3T6354 Regulator (Delco-Remy Number 1116405) Inside Alternator
Voltage setting ... No adjustmentPermissible voltage range ... 26 to 30VDelco-Remy (25SI)
5S9088 Alternator Group, 3T1888 Alternator 24V 50A (Delco-Remy Number 1117248)
Load the battery with a carbon pile (6V4930 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output (hot) ... 50A(1) Torque for the pulley nut ... 102 7 N m (76 5 lb ft)(2) Torque for the output terminal nut ... 13.5 1.3 N m (10 1 lb ft)7N129 Regulator (Delco-Remy Number 1892824) Inside Alternator
Voltage setting range ... 27.5 1.0VAdjust voltage setting to ... 28V There are two types of adjustment: One type of adjustment is made by removing a pipe plug and turning the adjusting screw one or two notches in a clockwise direction to increase the voltage setting or one or two notches in a counterclockwise direction to decrease the voltage setting. The second type of adjustment is similar except, remove the end cover to expose the potentiometer for adjustment.Then increase speed to get a maximum output of ... 50ABosch
6N9294 Alternator Group, 7N9720 Alternator 24V 35A (Bosch Number 0-122-469-001)
Load the battery with a carbon pile (6V4930 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output voltage ... 27.5 1.0VOutput (hot) ... 37ATorque for the ground terminal nut ... 2.1 to 2.8 N m (19 to 25 lb in)(1) Torque for the pulley nut ... 95 to 110 N m (70 to 80 lb ft)(2) Torque for the output terminal nut ... 13.5 1.3 N m (10 1 lb ft)9G7567 Regulator (Bosch Number 1-197-011-000) Under Alternator Cover. For