104761-4011 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047614011

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Information injection-pump assembly

ZEXEL 104761-4011 1047614011

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Components :

0.	INJECTION-PUMP ASSEMBLY	104761-4011
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE	146903-7300
4.	_
5.	CAPSULE	146620-0120
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105118-4160
8.	Nozzle and Holder	6206-11-3100
9.	Open Pre:MPa(Kqf/cm2)	19.6{200}
10.	NOZZLE-HOLDER	105048-3060
11.	NOZZLE	105017-0140

Scheme ###:

1/6.	[1]	146601-0100	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP D20
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12/1.	[1]	146200-0300	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0001	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-0020	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146221-0620	CAM PLATE '06'SK3204
30.	[1]	146600-0800	O-RING
31.	[1]	146300-0200	PUMP PLUNGER ' 2' 5-6.0
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM
34.	[1]	146302-0700	COMPRESSION SPRING K=4.1
35/1.	[1]	146603-0700	SHIM
35/1.	[1]	146603-0800	SHIM
35/1.	[1]	146603-0900	SHIM
35/1.	[1]	146603-1000	SHIM
35/1.	[1]	146603-1100	SHIM
35/1.	[1]	146603-3600	SHIM
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0000	COVER
38.	[2]	139106-0000	FLAT-HEAD SCREW
39.	[1]	146310-0800	COVER
40.	[2]	139106-0000	FLAT-HEAD SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0000	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM
48/1.	[1]	146603-0100	SHIM
48/1.	[1]	146603-0200	SHIM
48/1.	[1]	146603-0300	SHIM
48/1.	[1]	146603-0400	SHIM
48/1.	[1]	146603-0500	SHIM
48/1.	[1]	146603-0600	SHIM
48/1.	[1]	146690-1400	SHIM
48/1.	[1]	146690-1500	SHIM
48/1.	[1]	146690-1600	SHIM
48/1.	[1]	146690-1700	SHIM
48/1.	[1]	146690-1800	SHIM
48/1.	[1]	146690-1900	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146406-0620	HYDRAULIC HEAD D11 2X4.0 A0
50.	[1]	146406-0620	HYDRAULIC HEAD D11 2X4.0 A0
50.	[1]	146406-0620	HYDRAULIC HEAD D11 2X4.0 A0
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM
52/1.	[1]	146420-0100	SHIM
52/1.	[1]	146420-0200	SHIM
52/1.	[1]	146420-0300	SHIM
52/1.	[1]	146420-0400	SHIM
52/1.	[1]	146420-0500	SHIM
52/1.	[1]	146420-0600	SHIM
52/1.	[1]	146420-0700	SHIM
52/1.	[1]	146420-0800	SHIM
52/1.	[1]	146420-0900	SHIM
52/1.	[1]	146420-1000	SHIM
52/1.	[1]	146420-1100	SHIM
52/1.	[1]	146420-1200	SHIM
52/1.	[1]	146420-1300	SHIM
52/1.	[1]	146420-1400	SHIM
52/1.	[1]	146420-1500	SHIM
52/1.	[1]	146420-1600	SHIM
52/1.	[1]	146420-1700	SHIM
52/1.	[1]	146420-1800	SHIM
52/1.	[1]	146420-1900	SHIM
52/1.	[1]	146420-2000	SHIM
52/1.	[1]	146420-2100	SHIM
52/1.	[1]	146420-2200	SHIM
52/1.	[1]	146420-2300	SHIM
52/1.	[1]	146420-2400	SHIM
52/1.	[1]	146420-2500	SHIM
52/1.	[1]	146420-2600	SHIM
52/1.	[1]	146420-2700	SHIM
52/1.	[1]	146420-2800	SHIM
52/1.	[1]	146420-2900	SHIM
52/1.	[1]	146420-3000	SHIM
52/1.	[1]	146420-3100	SHIM
52/1.	[1]	146420-3200	SHIM
52/1.	[1]	146420-3300	SHIM
52/1.	[1]	146420-3400	SHIM
52/1.	[1]	146420-3500	SHIM
52/1.	[1]	146420-3600	SHIM
52/1.	[1]	146420-3700	SHIM
52/1.	[1]	146420-3800	SHIM
52/1.	[1]	146420-3900	SHIM
52/1.	[1]	146420-4000	SHIM
52/1.	[1]	146420-4100	SHIM
52/1.	[1]	146420-4200	SHIM
52/1.	[1]	146420-4300	SHIM
52/1.	[1]	146420-4400	SHIM
52/1.	[1]	146420-4500	SHIM
52/1.	[1]	146420-4600	SHIM
52/1.	[1]	146420-4700	SHIM
52/1.	[1]	146420-4800	SHIM
52/1.	[1]	146420-4900	SHIM
52/1.	[1]	146420-5000	SHIM
52/1.	[1]	146420-5100	SHIM
52/1.	[1]	146420-5200	SHIM
52/1.	[1]	146420-5300	SHIM
52/1.	[1]	146420-5400	SHIM
52/1.	[1]	146420-5500	SHIM
52/1.	[1]	146420-5600	SHIM
52/1.	[1]	146420-5700	SHIM
52/1.	[1]	146420-5800	SHIM
54.	[6]	146433-0100	GASKET
55.	[6]	146430-0320	DELIVERY-VALVE ASSEMBLY 'VE4' VR30
56.	[6]	146432-0200	COMPRESSION SPRING K=1.0
58.	[6]	146440-0720	FITTING '07'D0.45 L=50
60.	[4]	139106-0100	FLAT-HEAD SCREW
67.	[1]	146500-5820	GOVERNOR COVER
67/2.	[1]	146515-0320	CONTROL SHAFT R15.5
67/3.	[1]	146600-0100	O-RING
67/4.	[1]	139310-0200	PLAIN WASHER
67/5.	[1]	146530-0000	CONTROL LEVER '000'
67/5B.	[1]	146530-0100	CONTROL LEVER '001'
67/6.	[1]	014110-6440	LOCKING WASHER
67/7.	[1]	013020-6040	UNION NUT
67/13.	[1]	146621-1700	UNION NUT
67/14.	[1]	146621-1800	UNION NUT
67/15.	[1]	146526-2800	BLEEDER SCREW
67/16.	[1]	146526-2900	BLEEDER SCREW
67/18.	[1]	146587-2000	COILED SPRING
67/19.	[1]	146541-0000	ANGLE PIECE
87.	[1]	139308-0300	PLAIN WASHER
88.	[1]	146545-0300	THREADED PIN
88B.	[1]	146545-0400	THREADED PIN
88C.	[1]	146545-0500	THREADED PIN
90.	[1]	139208-0100	UNION NUT
91.	[1]	146600-1200	O-RING
92.	[1]	146600-1000	SEAL RING
95.	[1]	146561-1720	FULCRUM LEVER I=2.2
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET
106.	[2]	146588-0000	COILED SPRING
107.	[1]	146569-0100	UNION NUT
108.	[1]	146570-0000	GOVERNOR SHAFT L
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM
110/1.	[1]	146571-0100	SHIM
110/1.	[1]	146571-0200	SHIM
110/1.	[1]	146571-0300	SHIM
110/1.	[1]	146571-0400	SHIM
110/1.	[1]	146571-0500	SHIM
110/1.	[1]	146571-0600	SHIM
110/1.	[1]	146571-0700	SHIM
110/1.	[1]	146571-0800	SHIM
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146575-2100	SLIDING SLEEVE '21' D0.5G
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-0000	PLUG
117/1.	[1]	146577-0100	PLUG
117/1.	[1]	146577-0200	PLUG
117/1.	[1]	146577-0300	PLUG
117/1.	[1]	146577-0400	PLUG
117/1.	[1]	146577-0500	PLUG
117/1.	[1]	146577-0600	PLUG
117/1.	[1]	146577-0700	PLUG
117/1.	[1]	146577-0800	PLUG
117/1.	[1]	146577-0900	PLUG
117/1.	[1]	146577-1000	PLUG
117/1.	[1]	146577-1100	PLUG
117/1.	[1]	146577-1200	PLUG
117/1.	[1]	146577-1300	PLUG
117/1.	[1]	146577-1400	PLUG
117/1.	[1]	146577-1500	PLUG
117/1.	[1]	146577-1600	PLUG
117/1.	[1]	146577-1700	PLUG
117/1.	[1]	146577-5000	PLUG
117/1.	[1]	146577-5100	PLUG
117/1.	[1]	146577-5200	PLUG
117/1.	[1]	146577-5300	PLUG
117/1.	[1]	146577-5400	PLUG
117/1.	[1]	146577-5500	PLUG
117/1.	[1]	146577-5600	PLUG
117/1.	[1]	146577-5700	PLUG
117/1.	[1]	146577-5800	PLUG
117/1.	[1]	146577-5900	PLUG
117/1.	[1]	146577-6000	PLUG
117/1.	[1]	146577-6100	PLUG
117/1.	[1]	146577-6200	PLUG
117/1.	[1]	146577-6300	PLUG
117/1.	[1]	146577-6400	PLUG
117/1.	[1]	146577-6500	PLUG
117/1.	[1]	146577-6600	PLUG
120.	[1]	146579-5520	RETAINING PIN
122.	[1]	146580-1300	GOVERNOR SPRING K=0.08
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0320	CAPSULE D14 DI
130/2.	[1]	026508-1140	GASKET
130/3.	[1]	146422-0300	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0620	CONTROL VALVE '06'2XD1.6K=2.0
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0020	OVER FLOW VALVE
137.	[2]	029341-2140	GASKET
200.	[1]	146206-0100	COILED SPRING
205.	[1]	029470-4030	WOODRUFF KEY
239.	[1]	023500-5140	PLAIN WASHER
240.	[1]	146650-1320	PULLING ELECTROMAGNET 24V F/CUT
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-0720	WIRE ' 7' 12V
243.	[1]	013020-5240	UNION NUT
245.	[2]	029341-2140	GASKET
246.	[1]	027412-2440	EYE BOLT
800S.	[1]	146009-7920	PUMP HOUSING
800S/1/6.	[1]	146601-0100	PACKING RING
800S/1/6.	[1]	146601-0100	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
903.	[1]	146620-0120	CAPSULE
903/2.	[1]	146600-1300	O-RING
906.	[1]	146642-1400	NUMBER PLATE KOMATSU 6D95L(F

Include in #2:

104761-4011 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104761-4011 1047614011

Zexel num

Bosch num

Firm num

Name

104761-4011
104761-4013

KOMATSU

INJECTION-PUMP ASSEMBLY
6D95L *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 45.6 45.1 46.1

Difference in delivery mm3/st. 3

Basic *

Injection timing adjustment_02

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 17.5 14 21

Injection timing adjustment_03

Pump speed r/min 1075 1075 1075

Average injection quantity mm3/st. 38.1 35.6 40.6

Injection timing adjustment_04

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 45.6 44.6 46.6

Injection timing adjustment_05

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 44.6 42.1 47.1

Injection quantity adjustment

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 17.5 14.5 20.5

Difference in delivery mm3/st. 4.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 3

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 12.2 10.2 14.2

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 200 200 200

Average injection quantity mm3/st. 42.3 37.3 47.3

Governor adjustment_03

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 33.3 28.3 38.3

Governor adjustment_04

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 12.2 10.2 14.2

Governor adjustment_05

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 75 60 90

Basic *

Speed control lever angle

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 18

Remarks
Full

Speed control lever angle_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
IDLE

0000000901

Pump speed r/min 750 750 750

Overflow quantity cm3/min 310 180 440

Stop lever angle

Pump speed r/min 250 250 250

Pressure kPa 166.5 147 186

Pressure kgf/cm2 1.7 1.5 1.9

Basic *

Stop lever angle_02

Pump speed r/min 250 250 250

Pressure kPa 166.5 147 186

Pressure kgf/cm2 1.7 1.5 1.9

Stop lever angle_03

Pump speed r/min 750 750 750

Pressure kPa 304 255 353

Pressure kgf/cm2 3.1 2.6 3.6

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5 4.9 5.1

MS dimension mm 0.9 0.8 1

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 40 35 45

Information:

Display
The upper display (1) and lower display (2) of the GSC provide information about the generator set.* The upper display (1) shows AC voltage, current, and frequency of one phase of the generator output. Each phase can be viewed one at a time by pushing phase select key (4). The upper display (1) is also used to show the various fault codes for system faults. For more information on fault codes, refer to the Service Manual Module SENR5809 for Fault Descriptions.* The lower display (2) shows: system battery voltage, engine hours, engine speed, engine oil pressure, and engine coolant temperature. The value for one of those conditions is displayed for two seconds, then the display scrolls to the value for the next condition. A small pointer identifies the engine condition that corresponds to the value that is showing. When engine meter key (3) is pressed, the lower display stops scrolling and continuously shows one particular value. The pointer flashes above the condition whose value is showing. When the engine meter key is pressed a second time, the display returns to scrolling.* The lower display also shows a relay status indicator. When a GSC relay is activated, the corresponding relay indicator (K1, K2, etc.) is shown on lower display (2). When a relay is not activated, the corresponding indicator (K1, K2, etc.) is not shown. Refer to the Service Manual Module SENR5809 for a description of the relay functions.Both the upper and lower display are used for programming functions when in the service mode. For more information, refer to the Service Manual Module SENR5809 for Service Modes.Keypad
The keypad (3) is used to control the information that is shown on upper display (1) and the lower display (2). The seven keys of keypad have two sets of functions: normal functions and service functions. For a description of the service functions of the keys, refer to the Service Manual Module SENR5809 for Service Models. The normal functions of the keys are as follows. Leftmost key (5) - This key only functions when the GSC is in the service mode. This key is used to scroll right. PHASE SELECT key (6) - This key selects which phase of the generator output shows on the GSC upper display. Pressing this key allows the operator to check the voltage, current, and frequency of each phase, one at a time. ENGINE METER key (7) - This key stops the scrolling of engine conditions on the lower display (2). The lower display continuously shows the value for one particular engine condition. The pointer for the particular engine condition flashes to indicate scrolling is stopped. Pressing the key again resumes the scrolling. LAMP TEST key (8) - This key perfumes a lamp test on the GSC and the optional alarm module for a maximum of ten seconds, if held pressed. On the GSC: the eight fault indicators are ON CONTINUOUSLY - every segment of the upper display (1) and the lower display (2) are ON. For the