104761-0030 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047610030 487213800e


 

Information injection-pump assembly

ZEXEL 104761-0030 1047610030
MAZDA 487213800E 487213800e
104761-0030 INJECTION-PUMP ASSEMBLY
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Components :

0. INJECTION-PUMP ASSEMBLY 104761-0030
1. _
2. FUEL INJECTION PUMP
3. NUMBER PLATE 146634-2500
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105101-1970
8. Nozzle and Holder 4874 13 640
9. Open Pre:MPa(Kqf/cm2) 13.2{135}
10. NOZZLE-HOLDER 105031-1610
11. NOZZLE 105000-1030

Scheme ###:

1. [1] 146007-0420 PUMP HOUSING
1/6. [1] 146601-0000 PACKING RING
6. [1] 146100-0020 SUPPLY PUMP D17
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0000 DRIVE SHAFT
13. [1] 146201-0000 WOODRUFF KEY
15. [2] 146202-0001 DAMPER
16. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-0020 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146221-0220 CAM PLATE '02'
30. [1] 146600-0800 O-RING
31. [1] 146300-0500 PUMP PLUNGER ' 5' 5-9.0
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM
34. [1] 146302-0000 COMPRESSION SPRING K=2.05
35. [1] 029998-0710 SHIM
35/1. [0] 146603-0700 SHIM
35/1. [0] 146603-0800 SHIM
35/1. [0] 146603-0900 SHIM
35/1. [0] 146603-1000 SHIM
35/1. [0] 146603-1100 SHIM
36. [1] 146600-0800 O-RING
37. [1] 146310-0000 COVER
38. [2] 139106-0000 FLAT-HEAD SCREW
39. [1] 146310-0100 COVER
40. [2] 139106-0000 FLAT-HEAD SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0000 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48. [2] 029998-0570 SHIM
48/1. [2] 146603-0000 SHIM
48/1. [2] 146603-0100 SHIM
48/1. [2] 146603-0200 SHIM
48/1. [2] 146603-0300 SHIM
48/1. [2] 146603-0400 SHIM
48/1. [2] 146603-0500 SHIM
48/1. [2] 146603-0600 SHIM
49. [2] 146234-0020 GUIDE PIN
50. [1] 146405-0520 HYDRAULIC HEAD
50. [1] 146405-0520 HYDRAULIC HEAD
50. [1] 146405-0520 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52. [1] 029998-0300 SHIM
52/1. [1] 146420-0000 SHIM
52/1. [1] 146420-0100 SHIM
52/1. [1] 146420-0200 SHIM
52/1. [1] 146420-0300 SHIM
52/1. [1] 146420-0400 SHIM
52/1. [1] 146420-0500 SHIM
52/1. [1] 146420-0600 SHIM
52/1. [1] 146420-0700 SHIM
52/1. [1] 146420-0800 SHIM
52/1. [1] 146420-0900 SHIM
52/1. [1] 146420-1000 SHIM
52/1. [1] 146420-1100 SHIM
52/1. [1] 146420-1200 SHIM
52/1. [1] 146420-1300 SHIM
52/1. [1] 146420-1400 SHIM
52/1. [1] 146420-1500 SHIM
52/1. [1] 146420-1600 SHIM
52/1. [1] 146420-1700 SHIM
52/1. [1] 146420-1800 SHIM
52/1. [1] 146420-1900 SHIM
52/1. [1] 146420-2000 SHIM
52/1. [1] 146420-2100 SHIM
52/1. [1] 146420-2200 SHIM
52/1. [1] 146420-2300 SHIM
52/1. [1] 146420-2400 SHIM
52/1. [1] 146420-2500 SHIM
52/1. [1] 146420-2600 SHIM
52/1. [1] 146420-2700 SHIM
52/1. [1] 146420-2800 SHIM
52/1. [1] 146420-2900 SHIM
52/1. [1] 146420-3000 SHIM
52/1. [1] 146420-3100 SHIM
52/1. [1] 146420-3200 SHIM
52/1. [1] 146420-3300 SHIM
52/1. [1] 146420-3400 SHIM
52/1. [1] 146420-3500 SHIM
52/1. [1] 146420-3600 SHIM
52/1. [1] 146420-3700 SHIM
52/1. [1] 146420-3800 SHIM
52/1. [1] 146420-3900 SHIM
52/1. [1] 146420-4000 SHIM
52/1. [1] 146420-4100 SHIM
52/1. [1] 146420-4200 SHIM
52/1. [1] 146420-4300 SHIM
52/1. [1] 146420-4400 SHIM
52/1. [1] 146420-4500 SHIM
52/1. [1] 146420-4600 SHIM
52/1. [1] 146420-4700 SHIM
52/1. [1] 146420-4800 SHIM
52/1. [1] 146420-4900 SHIM
52/1. [1] 146420-5000 SHIM
52/1. [1] 146420-5100 SHIM
52/1. [1] 146420-5200 SHIM
52/1. [1] 146420-5300 SHIM
52/1. [1] 146420-5400 SHIM
52/1. [1] 146420-5500 SHIM
52/1. [1] 146420-5600 SHIM
52/1. [1] 146420-5700 SHIM
52/1. [1] 146420-5800 SHIM
54. [6] 146433-0100 GASKET
55. [6] 146430-1320 DELIVERY-VALVE ASSEMBLY 'VE14'VR45
56. [6] 146432-0000 COMPRESSION SPRING K=0.48
58. [6] 146440-0220 FITTING D0.45 L=50
60. [4] 139106-0100 FLAT-HEAD SCREW
67. [1] 146500-2920 GOVERNOR COVER
67/1. [1] 146505-1220 GOVERNOR COVER
67/2. [1] 146515-0220 CONTROL SHAFT R20
67/3. [1] 146600-0100 O-RING
67/4. [1] 139310-0200 PLAIN WASHER
67/5. [1] 146530-0400 CONTROL LEVER
67/5B. [1] 146530-0500 CONTROL LEVER ' 0'
67/6. [1] 014110-6440 LOCKING WASHER
67/7. [1] 013020-6040 UNION NUT
67/13. [1] 139206-0000 UNION NUT
67/14. [1] 029240-6010 UNION NUT
67/15. [1] 146526-0300 BLEEDER SCREW
67/16. [1] 146526-0100 FLAT-HEAD SCREW
67/18. [1] 146587-2000 COILED SPRING
67/19. [1] 146541-0000 ANGLE PIECE
87. [1] 139308-0300 PLAIN WASHER
88. [1] 146545-0300 THREADED PIN
88B. [1] 146545-0400 THREADED PIN
88C. [1] 146545-0500 THREADED PIN
90. [1] 139208-0100 UNION NUT
91. [1] 146600-1200 O-RING
92. [1] 146600-1000 SEAL RING
95. [1] 146550-0020 FULCRUM LEVER I=2.2
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET
106. [2] 146588-0000 COILED SPRING
107. [1] 146569-0100 UNION NUT
108. [1] 146570-0200 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110. [1] 029998-4130 SHIM
110/1. [1] 146571-0000 SHIM
110/1. [1] 146571-0100 SHIM
110/1. [1] 146571-0200 SHIM
110/1. [1] 146571-0300 SHIM
110/1. [1] 146571-0400 SHIM
110/1. [1] 146571-0500 SHIM
110/1. [1] 146571-0600 SHIM
110/1. [1] 146571-0700 SHIM
110/1. [1] 146571-0800 SHIM
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0120 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER
115. [1] 146575-0000 SLIDING SLEEVE D2.0
116. [1] 146576-0000 SEALING CAP
117. [1] 029998-5460 PLUG
117/1. [1] 146577-0000 PLUG
117/1. [1] 146577-0100 PLUG
117/1. [1] 146577-0200 PLUG
117/1. [1] 146577-0300 PLUG
117/1. [1] 146577-0400 PLUG
117/1. [1] 146577-0500 PLUG
117/1. [1] 146577-0600 PLUG
117/1. [1] 146577-0700 PLUG
117/1. [1] 146577-0800 PLUG
117/1. [1] 146577-0900 PLUG
117/1. [1] 146577-1000 PLUG
117/1. [1] 146577-1100 PLUG
117/1. [1] 146577-1200 PLUG
117/1. [1] 146577-1300 PLUG
117/1. [1] 146577-1400 PLUG
117/1. [1] 146577-1500 PLUG
117/1. [1] 146577-1600 PLUG
117/1. [1] 146577-1700 PLUG
120. [1] 146579-0020 RETAINING PIN
122. [1] 146580-2100 GOVERNOR SPRING K=0.104
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0220 CAPSULE D14 ZB
130/2. [1] 026508-1140 GASKET
130/3. [1] 146422-0200 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0620 CONTROL VALVE '06'2XD1.6K=2.0
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0020 OVER FLOW VALVE
137. [2] 026512-1840 GASKET
138. [1] 146610-0020 INLET UNION OUT B1
200. [1] 146206-0100 COILED SPRING
235. [1] 146612-1100 BRACKET
236. [2] 139106-0500 FLAT-HEAD SCREW
239. [1] 023500-5140 PLAIN WASHER
240. [1] 146650-0720 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-0720 WIRE ' 7' 12V
243. [1] 013020-5240 UNION NUT
245. [3] 026512-1840 GASKET
246. [1] 139812-0400 EYE BOLT
248. [1] 146614-0100 SPACER BUSHING
800S. [1] 146009-0920 PUMP HOUSING
800S/1. [1] 146007-0420 PUMP HOUSING
800S/1/6. [1] 146601-0000 PACKING RING
804S. [1] 146232-0220 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-2420 REPAIR SET
906. [1] 146634-2500 NUMBER PLATE

Include in #2:

104761-0030 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104761-0030 1047610030
MAZDA 487213800E 487213800e


Zexel num
Bosch num
Firm num
Name
104761-0030 
104761-0031 
 
487213800E  MAZDA
INJECTION-PUMP ASSEMBLY
ZB *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   48.2 47.7 48.7
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   48.2 47.2 49.2
Difference in delivery mm3/st.   4
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   48.4 46.8 50
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1325 1325 1325
Average injection quantity mm3/st.   20.2 17.2 23.2
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   6
Oil temperature degC   50 48 52
Injection quantity adjustment_03
Pump speed r/min   1325 1325 1325
Average injection quantity mm3/st.   20.2 17.2 23.2
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   10.2 8.2 12.2
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   10.2 8.2 12.2
Difference in delivery mm3/st.   3
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 65
Basic   *
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   800 800 800
Overflow quantity cm3/min   420 290 550
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   800 800 800
Pressure kPa   500 471 529
Pressure kgf/cm2   5.1 4.8 5.4
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   800 800 800
Pressure kPa   500.5 471 530
Pressure kgf/cm2   5.1 4.8 5.4
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1200 1200 1200
Pressure kPa   657 628 686
Pressure kgf/cm2   6.7 6.4 7
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   800 800 800
Timer stroke mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   800 800 800
Timer stroke mm   2.5 2.3 2.7
Oil temperature degC   50 48 52
_03
Pump speed r/min   1200 1200 1200
Timer stroke mm   6.5 6.1 6.9
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.8 1.7 1.9
Control lever angle alpha deg.   10 6 14
Control lever angle beta deg.   34 30 38




Information:

Coolant is essential to control engine operating temperatures and make components last longer. Poorly maintained coolant can actually shorten component life by causing a chain reaction of heat problems. Excessive heat can cause: * Hot spots that crack steel, notably in cylinder heads* Bubble pockets that form on cylinder surfaces and result in liner pitting* Oil to degrade, leading to component damage* Lacquer and shellac build up on precision hydraulic parts* Oil additives to break down and transmission clutches to slipS O S Coolant Analysis is the best way to monitor the condition of your coolant and your cooling system. The two level program, based on samples you submit, shows the condition of coolant and the cooling system.Level I: Basic Coolant Maintenance Check
Checks for correct chemical balance for proper heat and corrosion control. Tests for: * glycol* SCA concentrations* pH* conductivityS O S Coolant Analysis reports results and makes recommendations, usually within 24 hours.The concentration of SCA should be checked regularly for overconcentration or underconcentration. This should be done with test kits, or S O S Coolant Analysis (Level I) at the Every 250 Service Hours interval.Further coolant analysis is recommended at twice a year or after every 1000 service hours.For example, suppose considerable deposits are found in the water jacket areas on the external cooling system, yet coolant additive concentrations were carefully maintained. Chances are that the coolant water had minerals which deposited on the engine over time.One way to verify the water condition, or to be sure of new water at fill time, is to have a coolant analysis conducted. Full water analysis can sometimes be obtained locally by contacting your local water utility company or an agricultural agent. Private laboratories are also available.Caterpillar recommends S O S Level II Coolant Analysis.Level II: Comprehensive Cooling System Analysis
Completely analyzes coolant and coolant effects on the cooling system. Level II Analysis provides: * full Level I analysis* visual properties inspection* metal corrosion and contaminant identification* identification of built up impurities that point to corrosion and scaling problems BEFORE they lead to costly repairs.Level II Analysis provides a simple, clear report of results, and makes recommendations for the lowest cost corrective options.For more information of coolant analysis and how it can help manage your equipment, see your Caterpillar dealer. Consult your Caterpillar dealer for complete information and assistance in establishing an S O S analysis program for your engine(s).

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Mazda 

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INJECTION-PUMP ASSEMBLY
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104761-0030  

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