104761-0020 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047610020 487113800e

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104761-0020 1047610020

MAZDA 487113800E 487113800e

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Components :

0.	INJECTION-PUMP ASSEMBLY	104761-0020
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE	146634-2400
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105101-1970
8.	Nozzle and Holder	4874 13 640
9.	Open Pre:MPa(Kqf/cm2)	13.2{135}
10.	NOZZLE-HOLDER	105031-1610
11.	NOZZLE	105000-1030

Scheme ###:

1.	[1]	146007-0420	PUMP HOUSING
1/6.	[1]	146601-0000	PACKING RING
6.	[1]	146100-0020	SUPPLY PUMP D17
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0000	DRIVE SHAFT
13.	[1]	146201-0000	WOODRUFF KEY
15.	[2]	146202-0001	DAMPER
16.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-0020	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146221-0220	CAM PLATE '02'
30.	[1]	146600-0800	O-RING
31.	[1]	146300-0500	PUMP PLUNGER ' 5' 5-9.0
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM
34.	[1]	146302-0000	COMPRESSION SPRING K=2.05
35.	[1]	029998-0710	SHIM
35/1.	[0]	146603-0700	SHIM
35/1.	[0]	146603-0800	SHIM
35/1.	[0]	146603-0900	SHIM
35/1.	[0]	146603-1000	SHIM
35/1.	[0]	146603-1100	SHIM
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0000	COVER
38.	[2]	139106-0000	FLAT-HEAD SCREW
39.	[1]	146310-0100	COVER
40.	[2]	139106-0000	FLAT-HEAD SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0000	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48.	[2]	029998-0570	SHIM
48/1.	[2]	146603-0000	SHIM
48/1.	[2]	146603-0100	SHIM
48/1.	[2]	146603-0200	SHIM
48/1.	[2]	146603-0300	SHIM
48/1.	[2]	146603-0400	SHIM
48/1.	[2]	146603-0500	SHIM
48/1.	[2]	146603-0600	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146405-0520	HYDRAULIC HEAD
50.	[1]	146405-0520	HYDRAULIC HEAD
50.	[1]	146405-0520	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52.	[1]	029998-0300	SHIM
52/1.	[1]	146420-0000	SHIM
52/1.	[1]	146420-0100	SHIM
52/1.	[1]	146420-0200	SHIM
52/1.	[1]	146420-0300	SHIM
52/1.	[1]	146420-0400	SHIM
52/1.	[1]	146420-0500	SHIM
52/1.	[1]	146420-0600	SHIM
52/1.	[1]	146420-0700	SHIM
52/1.	[1]	146420-0800	SHIM
52/1.	[1]	146420-0900	SHIM
52/1.	[1]	146420-1000	SHIM
52/1.	[1]	146420-1100	SHIM
52/1.	[1]	146420-1200	SHIM
52/1.	[1]	146420-1300	SHIM
52/1.	[1]	146420-1400	SHIM
52/1.	[1]	146420-1500	SHIM
52/1.	[1]	146420-1600	SHIM
52/1.	[1]	146420-1700	SHIM
52/1.	[1]	146420-1800	SHIM
52/1.	[1]	146420-1900	SHIM
52/1.	[1]	146420-2000	SHIM
52/1.	[1]	146420-2100	SHIM
52/1.	[1]	146420-2200	SHIM
52/1.	[1]	146420-2300	SHIM
52/1.	[1]	146420-2400	SHIM
52/1.	[1]	146420-2500	SHIM
52/1.	[1]	146420-2600	SHIM
52/1.	[1]	146420-2700	SHIM
52/1.	[1]	146420-2800	SHIM
52/1.	[1]	146420-2900	SHIM
52/1.	[1]	146420-3000	SHIM
52/1.	[1]	146420-3100	SHIM
52/1.	[1]	146420-3200	SHIM
52/1.	[1]	146420-3300	SHIM
52/1.	[1]	146420-3400	SHIM
52/1.	[1]	146420-3500	SHIM
52/1.	[1]	146420-3600	SHIM
52/1.	[1]	146420-3700	SHIM
52/1.	[1]	146420-3800	SHIM
52/1.	[1]	146420-3900	SHIM
52/1.	[1]	146420-4000	SHIM
52/1.	[1]	146420-4100	SHIM
52/1.	[1]	146420-4200	SHIM
52/1.	[1]	146420-4300	SHIM
52/1.	[1]	146420-4400	SHIM
52/1.	[1]	146420-4500	SHIM
52/1.	[1]	146420-4600	SHIM
52/1.	[1]	146420-4700	SHIM
52/1.	[1]	146420-4800	SHIM
52/1.	[1]	146420-4900	SHIM
52/1.	[1]	146420-5000	SHIM
52/1.	[1]	146420-5100	SHIM
52/1.	[1]	146420-5200	SHIM
52/1.	[1]	146420-5300	SHIM
52/1.	[1]	146420-5400	SHIM
52/1.	[1]	146420-5500	SHIM
52/1.	[1]	146420-5600	SHIM
52/1.	[1]	146420-5700	SHIM
52/1.	[1]	146420-5800	SHIM
54.	[6]	146433-0100	GASKET
55.	[6]	146430-1320	DELIVERY-VALVE ASSEMBLY 'VE14'VR45
56.	[6]	146432-0000	COMPRESSION SPRING K=0.48
58.	[6]	146440-0220	FITTING D0.45 L=50
60.	[4]	139106-0100	FLAT-HEAD SCREW
67.	[1]	146500-2920	GOVERNOR COVER
67/1.	[1]	146505-1220	GOVERNOR COVER
67/2.	[1]	146515-0220	CONTROL SHAFT R20
67/3.	[1]	146600-0100	O-RING
67/4.	[1]	139310-0200	PLAIN WASHER
67/5.	[1]	146530-0400	CONTROL LEVER
67/5B.	[1]	146530-0500	CONTROL LEVER ' 0'
67/6.	[1]	014110-6440	LOCKING WASHER
67/7.	[1]	013020-6040	UNION NUT
67/13.	[1]	139206-0000	UNION NUT
67/14.	[1]	029240-6010	UNION NUT
67/15.	[1]	146526-0300	BLEEDER SCREW
67/16.	[1]	146526-0100	FLAT-HEAD SCREW
67/18.	[1]	146587-2000	COILED SPRING
67/19.	[1]	146541-0000	ANGLE PIECE
87.	[1]	139308-0300	PLAIN WASHER
88.	[1]	146545-0300	THREADED PIN
88B.	[1]	146545-0400	THREADED PIN
88C.	[1]	146545-0500	THREADED PIN
90.	[1]	139208-0100	UNION NUT
91.	[1]	146600-1200	O-RING
92.	[1]	146600-1000	SEAL RING
95.	[1]	146550-0020	FULCRUM LEVER I=2.2
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET
106.	[2]	146588-0000	COILED SPRING
107.	[1]	146569-0100	UNION NUT
108.	[1]	146570-0200	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110.	[1]	029998-4130	SHIM
110/1.	[1]	146571-0000	SHIM
110/1.	[1]	146571-0100	SHIM
110/1.	[1]	146571-0200	SHIM
110/1.	[1]	146571-0300	SHIM
110/1.	[1]	146571-0400	SHIM
110/1.	[1]	146571-0500	SHIM
110/1.	[1]	146571-0600	SHIM
110/1.	[1]	146571-0700	SHIM
110/1.	[1]	146571-0800	SHIM
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0120	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146575-0000	SLIDING SLEEVE D2.0
116.	[1]	146576-0000	SEALING CAP
117.	[1]	029998-5460	PLUG
117/1.	[1]	146577-0000	PLUG
117/1.	[1]	146577-0100	PLUG
117/1.	[1]	146577-0200	PLUG
117/1.	[1]	146577-0300	PLUG
117/1.	[1]	146577-0400	PLUG
117/1.	[1]	146577-0500	PLUG
117/1.	[1]	146577-0600	PLUG
117/1.	[1]	146577-0700	PLUG
117/1.	[1]	146577-0800	PLUG
117/1.	[1]	146577-0900	PLUG
117/1.	[1]	146577-1000	PLUG
117/1.	[1]	146577-1100	PLUG
117/1.	[1]	146577-1200	PLUG
117/1.	[1]	146577-1300	PLUG
117/1.	[1]	146577-1400	PLUG
117/1.	[1]	146577-1500	PLUG
117/1.	[1]	146577-1600	PLUG
117/1.	[1]	146577-1700	PLUG
120.	[1]	146579-0020	RETAINING PIN
122.	[1]	146580-2100	GOVERNOR SPRING K=0.104
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0220	CAPSULE D14 ZB
130/2.	[1]	026508-1140	GASKET
130/3.	[1]	146422-0200	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0620	CONTROL VALVE '06'2XD1.6K=2.0
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0020	OVER FLOW VALVE
137.	[2]	026512-1840	GASKET
138.	[1]	146610-0020	INLET UNION OUT B1
200.	[1]	146206-0100	COILED SPRING
235.	[1]	146612-1100	BRACKET
236.	[2]	139106-0500	FLAT-HEAD SCREW
239.	[1]	023500-5140	PLAIN WASHER
240.	[1]	146650-0720	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-0720	WIRE ' 7' 12V
243.	[1]	013020-5240	UNION NUT
245.	[3]	026512-1840	GASKET
246.	[1]	139812-0400	EYE BOLT
248.	[1]	146614-0100	SPACER BUSHING
800S.	[1]	146009-0920	PUMP HOUSING
800S/1.	[1]	146007-0420	PUMP HOUSING
800S/1/6.	[1]	146601-0000	PACKING RING
804S.	[1]	146232-0220	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-2420	REPAIR SET
906.	[1]	146634-2400	NUMBER PLATE

Include in #2:

104761-0020 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104761-0020 1047610020

MAZDA 487113800E 487113800e

Zexel num

Bosch num

Firm num

Name

104761-0020
104761-0021

487113800E MAZDA

INJECTION-PUMP ASSEMBLY
ZB *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 45 44.5 45.5

Difference in delivery mm3/st. 3

Basic *

Injection timing adjustment_02

Pump speed r/min 1325 1325 1325

Average injection quantity mm3/st. 18.1 15.1 21.1

Injection timing adjustment_03

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 44 42 46

Injection timing adjustment_04

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 45 44 46

Injection timing adjustment_05

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 40.1 38.1 42.1

Injection quantity adjustment

Pump speed r/min 1325 1325 1325

Average injection quantity mm3/st. 18.1 15.1 21.1

Difference in delivery mm3/st. 4

Basic *

Injection quantity adjustment_02

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 6

Governor adjustment

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 10.3 8.3 12.3

Difference in delivery mm3/st. 2.5

Basic *

Governor adjustment_02

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 10.3 8.3 12.3

Governor adjustment_03

Pump speed r/min 500

Average injection quantity mm3/st. 0 0 0

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 65 65

Basic *

Speed control lever angle

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 800 800 800

Overflow quantity cm3/min 420 288 552

Stop lever angle

Pump speed r/min 800 800 800

Pressure kPa 500.5 471 530

Pressure kgf/cm2 5.1 4.8 5.4

Basic *

Stop lever angle_02

Pump speed r/min 500 500 500

Pressure kPa 372.5 343 402

Pressure kgf/cm2 3.8 3.5 4.1

Stop lever angle_03

Pump speed r/min 800 800 800

Pressure kPa 500.5 471 530

Pressure kgf/cm2 5.1 4.8 5.4

Stop lever angle_04

Pump speed r/min 1200 1200 1200

Pressure kPa 657 628 686

Pressure kgf/cm2 6.7 6.4 7

0000001101

Pump speed r/min 800 800 800

Timer stroke mm 2.5 2.3 2.7

Basic *

_02

Pump speed r/min 800 800 800

Timer stroke mm 2.5 2.2 2.8

_03

Pump speed r/min 1200 1200 1200

Timer stroke mm 6.5 5.9 7.1

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.8 1.7 1.9

Control lever angle alpha deg. 10 6 14

Control lever angle beta deg. 34 29 39

Information:

Calibration
Refer to the complete Oil and Filter change procedure before performing Calibration (if applicable).Your engine may use a dipstick that has a FULL RANGE zone rather than the traditional FULL mark. The FULL RANGE is between the ADD and FULL marks (X-Y). This dipstick allows for variations in engine installations. Engine oil level will vary, depending on angle (front to back tilt) and slant sideways tilt).To determine the correct FULL mark in the FULL RANGE zone and prevent overfilling or under filling the crankcase, it is important to calibrate (or verify the calibration of) the dipstick at the first oil change.To verify the ADD mark and establish the actual FULL mark in the FULL RANGE zone of the dipstick, use the following procedure. This procedure is correct for use with either the non-spacer plate oil pan or the spacer plate oil pan. Sump capacities and oil levels are the same for each oil pan. The engine must rest on a level surface for this procedure.
Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact the skin.
1. Operate the engine until it reaches normal operating temperature.2. Stop the engine. Remove the crankcase drain plug(s). Let the oil drain from the crankcase for 20 minutes.3. Remove the used oil filter(s). Install the new oil filter(s). Install the crankcase drain plug(s) and tighten to 70 14 N m (50 10 lb ft).4. Add 18 L (19 qt) of oil for 3306B engines or 16 L (17 qt) of oil for 3304B engines. Allow the oil to drain back to the sump for a minimum of five minutes.5. Ensure that the oil level gauge is seated. Check the oil level on the oil level gauge. The oil level should be at the ADD mark. If the oil level is not at the existing ADD mark, use an engraving tool to grind off the mark and engrave the new ADD level.6. Add 6 L (6 qt) of oil for 3306B engines or 2.5 L (2.5 qt) of oil for 3304B engines into the sump. Allow enough time for the oil to drain into the sump.7. Ensure that the oil level gauge is seated. Check the oil level on the oil level gauge. The oil level should be at the FULL mark. If the oil level is not at the existing FULL mark, use an engraving tool to grind off the mark and engrave the new FULL level.
Remote mounted or auxiliary oil filters require additional oil. For all information about auxiliary oil filters, refer to the OEM instructions.
8. Add an additional 4 L (4 qt) of oil into the sump for both the 3306B and the 3304B engines. Total fill capacity for the 3306B engine is 27.5 L (29 qt) Total fill capacity for the 3304B engine is 22.5 L (23.5 qt).
To prevent crankshaft or bearing damage, crank the engine with the fuel OFF in order to fill all of the oil