104760-7060 ZEXEL F 01G 09W 0DV BOSCH INJECTION-PUMP ASSEMBLY f01g09w0dv 1047607060 1670028d0a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 01G 09W 0DV f01g09w0dv

ZEXEL 104760-7060 1047607060

NISSAN-DIESEL 1670028D0A 1670028d0a

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Components :

0.	INJECTION-PUMP ASSEMBLY	104760-7060
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105148-1121
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)	9.8(100)
10.	NOZZLE-HOLDER	105078-0050
11.	NOZZLE	105007-1130

Scheme ###:

1/6.	[1]	146601-0900	PACKING RING
6.	[1]	146100-0420	SUPPLY PUMP
9.	[1]	146103-0100	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0020	DRIVE SHAFT
12/1.	[1]	146200-0000	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0100	PLAIN WASHER
20.	[1]	146210-5020	ROLLER SET
24.	[1]	146303-0100	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0200	SLOTTED WASHER
29.	[1]	146221-0920	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146311-5820	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
34.	[1]	146312-2700	COMPRESSION SPRING
34B.	[1]	146312-2600	COMPRESSION SPRING
34C.	[1]	146312-3900	COMPRESSION SPRING
35/1.	[1]	146690-3200	SHIM D11.5&9.4T0.1
35/1.	[1]	146690-3300	SHIM D11.5&9.4T0.2
35/1.	[1]	146690-3400	SHIM D11.5&9.4T0.25
35/1.	[1]	146690-3500	SHIM D11.5&9.4T1.0
35/1.	[1]	146690-4100	SHIM D11.5&9.4T2
35/1.	[1]	146690-4200	SHIM D11.5&9.4T0.5
35/1.	[1]	146690-4300	SHIM D11.5&9.4T0.75
36.	[1]	146600-0800	O-RING
37.	[1]	146310-4020	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
41.	[1]	146312-1900	COMPRESSION SPRING
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
49.	[2]	146234-0500	GUIDE PIN
50.	[1]	146408-0620	HYDRAULIC HEAD
50.	[1]	146408-0620	HYDRAULIC HEAD
50.	[1]	146408-0620	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
54.	[6]	146433-0100	GASKET
55.	[6]	146430-0320	DELIVERY-VALVE ASSEMBLY VE4
56.	[6]	146432-0000	COMPRESSION SPRING
58.	[6]	146440-0220	FITTING
60.	[3]	139106-0100	FLAT-HEAD SCREW
67.	[1]	146706-3521	ANEROID CAPSULE
67/1.	[1]	146508-3521	GOVERNOR COVER
67/2.	[1]	146515-0220	CONTROL SHAFT
67/3.	[1]	146600-0100	O-RING
67/4.	[1]	139310-0200	PLAIN WASHER
67/5.	[1]	146539-1121	CONTROL LEVER
67/5B.	[1]	146539-1221	CONTROL LEVER
67/6.	[1]	014110-6440	LOCKING WASHER D12.2&6.1T1.5
67/7.	[1]	013020-6040	UNION NUT
67/14.	[1]	146621-1700	UNION NUT
67/16.	[1]	146526-3000	BLEEDER SCREW
67/18.	[1]	146592-2300	COILED SPRING
67/19.	[1]	146541-3000	BUSHING
67/21.	[1]	146592-2400	COILED SPRING
67/22.	[1]	146542-2600	SLOTTED WASHER
67/28.	[1]	146542-7500	BUSHING
67/31.	[1]	146710-0400	BUSHING
67/32.	[1]	146602-1800	PLAIN WASHER
67/33.	[1]	146716-0200	UNION NUT
67/34/1.	[1]	146713-3000	ADJUSTING PIN L24.6
67/34/1.	[1]	146713-3100	ADJUSTING PIN L24.8
67/34/1.	[1]	146713-3200	ADJUSTING PIN L25.0
67/34/1.	[1]	146713-3300	ADJUSTING PIN L25.2
67/34/1.	[1]	146713-3400	ADJUSTING PIN L25.4
67/35.	[1]	146621-0300	UNION NUT
67/36.	[1]	146600-1400	O-RING
67/37.	[1]	146710-0100	BUSHING
67/38.	[1]	139506-0200	GASKET
67/39.	[1]	146620-0300	CAPSULE
67/40.	[1]	026512-1540	GASKET
67/41.	[1]	146713-2400	ADJUSTING PIN
67/47.	[1]	146717-0200	COILED SPRING
67/49.	[1]	146721-0700	COVER
67/54.	[4]	139006-4400	BLEEDER SCREW
67/56.	[1]	146723-0300	CONTROL LEVER
67/57.	[1]	146712-0100	BEARING PIN
67/58.	[2]	146620-0600	CAPSULE
67/59.	[2]	026506-1040	GASKET
67/60.	[1]	146724-0300	ELEMENT
67/61.	[1]	146724-0400	CAPSULE
67/70.	[1]	016520-6010	O-RING
67/71.	[1]	146714-0100	SLOTTED WASHER
67/72.	[1]	016010-0920	LOCKING WASHER
67/73.	[1]	146715-0120	BELLOWS
67/74/1.	[0]	146603-3700	SHIM T0.20
67/74/1.	[0]	146603-3800	SHIM T0.30
67/74/1.	[0]	146603-3900	SHIM T0.50
67/74/1.	[0]	146603-4000	SHIM T0.70
67/74/1.	[0]	146603-4100	SHIM T1.00
67/74/1.	[0]	146603-4200	SHIM T1.50
67/78.	[1]	146600-4400	SEAL RING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN L53.00
67/201B.	[1]	146545-3500	THREADED PIN L55.00
67/201C.	[1]	146545-3600	THREADED PIN L57.00
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
95.	[1]	146561-8920	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1.0
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0100	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146975-4200	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-2300	PLUG L3.10
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
120.	[1]	146579-1820	RETAINING PIN
122.	[1]	146580-0800	GOVERNOR SPRING
123.	[4]	146620-0500	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1.0
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0220	CONTROL VALVE STAMP 02
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146650-4020	PULLING ELECTROMAGNET
137.	[2]	139514-0200	GASKET
145.	[1]	146621-4901	UNION NUT
147.	[1]	146600-5000	O-RING
200.	[1]	146206-0100	COILED SPRING
221.	[1]	146925-6920	BRACKET
222.	[2]	139006-4600	BLEEDER SCREW
224.	[1]	146928-7500	BRACKET
230.	[1]	146928-7420	BRACKET
231.	[1]	139006-4600	BLEEDER SCREW
236.	[1]	139006-4800	BLEEDER SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-1320	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-7520	WIRE
243.	[1]	146621-4901	UNION NUT
244.	[1]	020118-1440	BLEEDER SCREW
245.	[2]	139512-0500	GASKET
246.	[1]	027412-2440	EYE BOLT
247.	[1]	146665-1220	PIPE
251.	[1]	014010-8140	PLAIN WASHER
800S.	[1]	146019-4420	PUMP HOUSING
800S/1/6.	[1]	146601-0900	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
821S.	[1]	146210-5820	ROLLER SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
906.	[1]	146984-6600	NAMEPLATE

Include in #2:

104760-7060 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09W 0DV f01g09w0dv

ZEXEL 104760-7060 1047607060

NISSAN-DIESEL 1670028D0A 1670028d0a

Zexel num

Bosch num

Firm num

Name

104760-7060

F 01G 09W 0DV

1670028D0A NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD42T

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

(Solenoid timer adjustment condition)
With S/T O-ring; S/T OFF. OFF

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 53 52.5 53.5

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 46.9 42.4 51.4

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 47.2 43.7 50.7

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 53 52 54

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1750 1750 1750

Average injection quantity mm3/st. 61.5 58 65

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1900 1900 1900

Average injection quantity mm3/st. 54.3 52.3 56.3

Difference in delivery mm3/st. 16

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1900 1900 1900

Average injection quantity mm3/st. 54.3 51.3 57.3

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 17.2 12.2 22.2

Oil temperature degC 52 50 54

Injection quantity adjustment_04

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 5

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.1 7.1 11.1

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.1 6.6 11.6

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 50 80

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 50 80

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity with S/T ON cm3/min 380 250 510

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1500 1500 1500

Pressure with S/T OFF kPa 451 422 480

Pressure with S/T OFF kgf/cm2 4.6 4.3 4.9

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure with S/T OFF kPa 343 304 382

Pressure with S/T OFF kgf/cm2 3.5 3.1 3.9

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1500 1500 1500

Pressure with S/T OFF kPa 451 412 490

Pressure with S/T OFF kgf/cm2 4.6 4.2 5

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_04

Pump speed r/min 1750 1750 1750

Pressure with S/T OFF kPa 500 461 539

Pressure with S/T OFF kgf/cm2 5.1 4.7 5.5

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1000 1000 1000

Timer stroke with S/T ON mm 3.7 3.2 4.1

Timer stroke with S/T OFF mm 1.3 1.1 1.5

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 800 800 800

Timer stroke with S/T OFF mm 0.9

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Timer stroke with S/T ON mm 3.7 3.7 3.7

Timer stroke with S/T OFF mm 1.3 1 1.6

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_04

Pump speed r/min 1500 1500 1500

Timer stroke with S/T OFF mm 3.6 3.1 4.1

Oil temperature degC 50 48 52

_05

Pump speed r/min 2000 2000 2000

Timer stroke with S/T OFF mm 5.7 5.2 6.1

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

0000001501

Pump speed r/min 1000 1000 1000

Height m 2000 2000 2000

Atmospheric pressure difference kPa -21.9 -22.6 -21.2

Atmospheric pressure difference mmHg -164 -169 -159

Average injection quantity mm3/st. 45.8 44.3 47.3

Decrease qty mm3/st. 7.2 7.2 7.2

Decrease rate % 13.6 13.6 13.6

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1000 1000 1000

Height m 0 0 0

Atmospheric pressure difference kPa 0 0 0

Atmospheric pressure difference mmHg 0 0 0

Average injection quantity mm3/st. 53 52 54

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Height m 500 500 500

Atmospheric pressure difference kPa -5.9 -9.2 -2.6

Atmospheric pressure difference mmHg -44 -69 -19

Average injection quantity mm3/st. 53 53 53

Oil temperature degC 50 48 52

_04

Pump speed r/min 1000 1000 1000

Height m 2000 2000 2000

Atmospheric pressure difference kPa -21.9 -22.6 -21.2

Atmospheric pressure difference mmHg -164 -169 -159

Average injection quantity mm3/st. 45.8 43.8 47.8

Basic *

Oil temperature degC 50 48 52

_05

Pump speed r/min 1000 1000 1000

Height m 4000 4000 4000

Atmospheric pressure difference kPa -39.7 -40.4 -39

Atmospheric pressure difference mmHg -298 -303 -293

Average injection quantity mm3/st. 37.8 37.8 37.8

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 6.64 6.54 6.74

MS dimension mm 1 0.9 1.1

Control lever angle alpha deg. 55.5 51.5 59.5

Control lever angle beta deg. 34 29 39

Information:

General Torque Information
Mismatched or incorrect fasteners can result in damage or malfunction, or possible injury.Take care to avoid mixing metric dimensioned fasteners and inch dimensioned fasteners.
Exceptions to these torques are given in the Service Manual, if necessary.Prior to installing any hardware, ensure that the components are in near new condition. Bolts and threads must nor be worn or damaged. Threads must not have burrs or nicks. Hardware must be free of rust and corrosion. Clean the hardware with a noncorrosive cleaner. Do not lubricate the fastener threads except with rust preventive. The rust preventive should be applied by the supplier of that component for purposes of shipping and storage. Other applications for lubricating components may also be specified in the Service Manual.For additional torque specifications, refer to SENR3130, Torque Specifications, available from your Caterpillar dealer.Standard Torque for Bolts, Nuts and Taperlock Studs
Torques for Taperlock Studs
Use these standard torque values for all fasteners unless otherwise specified in this manual or in the Service Manual.Torque for Metric Fasteners
Torque for Standard Hose Clamps-Worm Drive Band Type
The chart that follows gives the torques for initial installation of hose clamps on new hose and for reassembly or tightening of hose clamps on existing hose.
Torque for Constant Torque Hose Clamps
A constant torque hose clamp can be used in place of any standard hose clamp. Make sure the constant torque hose clamp is the same size as the standard clamp. Due to extreme temperature changes, hose will heat set. Heat setting causes hose clamps to loosen. Loose hose clamps can result in leaks. There have been reports of component failures caused by hose clamps loosening. The constant torque hose clamp will help prevent these failures. Use a torque wrench for proper installation of the constant torque hose clamp. The constant torque hose clamp is installed correctly under the following conditions: * Screw tip (1) extends 6.35 mm (.250 in) (X) beyond the housing.* The belleville washers are collapsed nearly flat after screw (2) is tightened to a torque of 11 1 N m (98 9 lb in).