104760-4980 ZEXEL 9 460 614 751 BOSCH INJECTION-PUMP ASSEMBLY 9460614751 1047604980 16700na000


 

Information injection-pump assembly

BOSCH 9 460 614 751 9460614751
ZEXEL 104760-4980 1047604980
NISSAN-DIESEL 16700NA000 16700na000
104760-4980 INJECTION-PUMP ASSEMBLY
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Cross reference number

BOSCH 9 460 614 751 9460614751
ZEXEL 104760-4980 1047604980
NISSAN-DIESEL 16700NA000 16700na000


Zexel num
Bosch num
Firm num
Name
104760-4980 
9 460 614 751 
16700NA000  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD42 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   54.6 54.1 55.1
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   55.7 50.2 61.2
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   51.6 49.6 53.6
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   54.6 53.6 55.6
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   55.2 55.2 55.2
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1195 1195 1195
Average injection quantity mm3/st.   10 8 12
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   1325 1325 1325
Average injection quantity mm3/st.   5
Oil temperature degC   50 48 52
Injection quantity adjustment_03
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   36 36 36
Oil temperature degC   50 48 52
Injection quantity adjustment_04
Pump speed r/min   1195 1195 1195
Average injection quantity mm3/st.   10 7 13
Basic   *
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   21.1 19.1 23.1
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   21.1 18.6 23.6
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 55 65
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 55 65
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   900 900 900
Overflow quantity cm3/min   345 215 475
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   900 900 900
Pressure kPa   284 264 304
Pressure kgf/cm2   2.9 2.7 3.1
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   900 900 900
Pressure kPa   284 255 313
Pressure kgf/cm2   2.9 2.6 3.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1150 1150 1150
Pressure kPa   402 363 441
Pressure kgf/cm2   4.1 3.7 4.5
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   900 900 900
Timer stroke mm   1.1 0.9 1.3
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   900 900 900
Timer stroke mm   1.1 0.7 1.5
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1150 1150 1150
Timer stroke mm   2.5 2 2.9
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.64 6.54 6.74
MS dimension mm   2 1.9 2.1
Control lever angle alpha deg.   54 50 58
Control lever angle beta deg.   33 28 38

Test data Ex:

0000001801 STOP LEVER ADJUSTMENT

Test data 104760-4980
Adjustment of the stop lever Adjust adjusting bolt (B) so that the starting injection quantity is within the standard. Fix using nut. (A) Adjusting nut (C) Starting injection quantity adjusting lever
----------

----------
L=15++mm L1=0.5~3mm




Information:


26Feb2020
U-93
A-70
D-86
O-82
Parts stock action only
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 471-6029 DEF INJECTOR AND MOUNTING GROUPS FROM DEALER PARTS STOCK
108I 7750 PI70799
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7751" as the Group Number, "56" as the Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31May2020
PROBLEM
A defined batch of existing 471-6029 DEF Injector and Mounting Groups can fail under certain conditions.
ACTION REQUIRED
Inspect all 471-6029 DEF Injector and Mounting Groups in dealer parts stock.
Open the packaging and visually inspect the DEF injector.
If the DEF injector's upper body molding mark is an A or B, then the DEF injector is acceptable to use. Repackage the DEF injector and mark the packaging as inspected per this program and place the part back into dealer parts stock.
If the DEF injector's upper body molding mark is a 1 or 2, then remove the part from dealer parts stock. Refer to the Parts Disposition.
Image 1 shows the molding marks and location.
Image1
SERVICE CLAIM ALLOWANCES
Submit one claim for all parts removed from dealer parts stock.
PARTS DISPOSITION
NACD:
Hold all 471-6029 DEF Injector and Mounting Groups removed from dealer parts stock for a Parts Return Request (PRR). A Parts Return Request (PRR) will be issued to you through the Send-It-Back process after the claim is submitted. Make sure to list the service letter program number on the packing slip and include the closed work order paperwork. Handle all other parts in accordance with your Warranty Bulletin on warranty parts handling.
If a Parts Return Request (PRR) is not issued to you after 30 days through the Send-It-Back process, handle the parts in accordance with your warranty bulletin on warranty parts handling.
EAME, LACD, and APD:
Hold all 471-6029 DEF Injector and Mounting Groups removed from dealer parts stock for 30 days for a possible Parts Return Request (PRR). Make sure to list the service letter program number on the packing slip and include the closed work order paperwork. Handle all other parts in accordance with your Warranty Bulletin on warranty parts handling.
If a Parts Return Request (PRR) is not issued to you after 30 days through the Send-It-Back process, handle the parts in accordance with your warranty bulletin on warranty parts handling.

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