Information injection-pump assembly
BOSCH
9 460 614 751
9460614751
ZEXEL
104760-4980
1047604980
NISSAN-DIESEL
16700NA000
16700na000
Rating:
Cross reference number
BOSCH
9 460 614 751
9460614751
ZEXEL
104760-4980
1047604980
NISSAN-DIESEL
16700NA000
16700na000
Zexel num
Bosch num
Firm num
Name
104760-4980
9 460 614 751
16700NA000 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD42 K
TD42 K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
54.6
54.1
55.1
Difference in delivery
mm3/st.
3.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_02
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
55.7
50.2
61.2
Oil temperature
degC
48
46
50
Injection timing adjustment_03
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
51.6
49.6
53.6
Oil temperature
degC
50
48
52
Injection timing adjustment_04
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
54.6
53.6
55.6
Difference in delivery
mm3/st.
4
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_05
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
55.2
55.2
55.2
Oil temperature
degC
50
48
52
Injection quantity adjustment
Pump speed
r/min
1195
1195
1195
Average injection quantity
mm3/st.
10
8
12
Basic
*
Oil temperature
degC
50
48
52
Injection quantity adjustment_02
Pump speed
r/min
1325
1325
1325
Average injection quantity
mm3/st.
5
Oil temperature
degC
50
48
52
Injection quantity adjustment_03
Pump speed
r/min
1150
1150
1150
Average injection quantity
mm3/st.
36
36
36
Oil temperature
degC
50
48
52
Injection quantity adjustment_04
Pump speed
r/min
1195
1195
1195
Average injection quantity
mm3/st.
10
7
13
Basic
*
Oil temperature
degC
50
48
52
Governor adjustment
Pump speed
r/min
325
325
325
Average injection quantity
mm3/st.
21.1
19.1
23.1
Difference in delivery
mm3/st.
3
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
325
325
325
Average injection quantity
mm3/st.
21.1
18.6
23.6
Difference in delivery
mm3/st.
3.5
Basic
*
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
60
55
65
Basic
*
Oil temperature
degC
48
46
50
Remarks
Full
Full
Timer adjustment_02
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
60
55
65
Oil temperature
degC
48
46
50
Remarks
Full
Full
Speed control lever angle
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
900
900
900
Overflow quantity
cm3/min
345
215
475
Oil temperature
degC
50
48
52
Stop lever angle
Pump speed
r/min
900
900
900
Pressure
kPa
284
264
304
Pressure
kgf/cm2
2.9
2.7
3.1
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_02
Pump speed
r/min
900
900
900
Pressure
kPa
284
255
313
Pressure
kgf/cm2
2.9
2.6
3.2
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_03
Pump speed
r/min
1150
1150
1150
Pressure
kPa
402
363
441
Pressure
kgf/cm2
4.1
3.7
4.5
Oil temperature
degC
50
48
52
0000001101
Pump speed
r/min
900
900
900
Timer stroke
mm
1.1
0.9
1.3
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
900
900
900
Timer stroke
mm
1.1
0.7
1.5
Basic
*
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1150
1150
1150
Timer stroke
mm
2.5
2
2.9
Oil temperature
degC
50
48
52
0000001201
Max. applied voltage
V
16
16
16
Test voltage
V
25
24
26
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
6.64
6.54
6.74
MS dimension
mm
2
1.9
2.1
Control lever angle alpha
deg.
54
50
58
Control lever angle beta
deg.
33
28
38
Test data Ex:
0000001801 STOP LEVER ADJUSTMENT
Adjustment of the stop lever
Adjust adjusting bolt (B) so that the starting injection quantity is within the standard.
Fix using nut.
(A) Adjusting nut
(C) Starting injection quantity adjusting lever
----------
----------
L=15++mm L1=0.5~3mm
----------
----------
L=15++mm L1=0.5~3mm
Information:
26Feb2020
U-93
A-70
D-86
O-82
Parts stock action only
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 471-6029 DEF INJECTOR AND MOUNTING GROUPS FROM DEALER PARTS STOCK
108I 7750 PI70799
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7751" as the Group Number, "56" as the Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31May2020
PROBLEM
A defined batch of existing 471-6029 DEF Injector and Mounting Groups can fail under certain conditions.
ACTION REQUIRED
Inspect all 471-6029 DEF Injector and Mounting Groups in dealer parts stock.
Open the packaging and visually inspect the DEF injector.
If the DEF injector's upper body molding mark is an A or B, then the DEF injector is acceptable to use. Repackage the DEF injector and mark the packaging as inspected per this program and place the part back into dealer parts stock.
If the DEF injector's upper body molding mark is a 1 or 2, then remove the part from dealer parts stock. Refer to the Parts Disposition.
Image 1 shows the molding marks and location.
Image1
SERVICE CLAIM ALLOWANCES
Submit one claim for all parts removed from dealer parts stock.
PARTS DISPOSITION
NACD:
Hold all 471-6029 DEF Injector and Mounting Groups removed from dealer parts stock for a Parts Return Request (PRR). A Parts Return Request (PRR) will be issued to you through the Send-It-Back process after the claim is submitted. Make sure to list the service letter program number on the packing slip and include the closed work order paperwork. Handle all other parts in accordance with your Warranty Bulletin on warranty parts handling.
If a Parts Return Request (PRR) is not issued to you after 30 days through the Send-It-Back process, handle the parts in accordance with your warranty bulletin on warranty parts handling.
EAME, LACD, and APD:
Hold all 471-6029 DEF Injector and Mounting Groups removed from dealer parts stock for 30 days for a possible Parts Return Request (PRR). Make sure to list the service letter program number on the packing slip and include the closed work order paperwork. Handle all other parts in accordance with your Warranty Bulletin on warranty parts handling.
If a Parts Return Request (PRR) is not issued to you after 30 days through the Send-It-Back process, handle the parts in accordance with your warranty bulletin on warranty parts handling.
Have questions with 104760-4980?
Group cross 104760-4980 ZEXEL
Nissan-Diesel
Nissan-Diesel
Nissan
Nissan-Diesel
Nissan
Nissan-Diesel
104760-4980
9 460 614 751
16700NA000
INJECTION-PUMP ASSEMBLY
TD42
TD42