104760-4960 ZEXEL 9 460 613 877 BOSCH INJECTION-PUMP ASSEMBLY 9460613877 1047604960 16700vb506


 

Information injection-pump assembly

BOSCH 9 460 613 877 9460613877
ZEXEL 104760-4960 1047604960
NISSAN 16700VB506 16700vb506
104760-4960 INJECTION-PUMP ASSEMBLY
Rating:
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Buy INJECTION-PUMP ASSEMBLY 104760-4960 zexel genuine, new aftermarket engine parts with delivery

Components :

0. INJECTION-PUMP ASSEMBLY 104760-4960
1. _
2. FUEL INJECTION PUMP 104660-4960
3. NUMBER PLATE 146983-0100
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105148-1121
8. Nozzle and Holder 16600-43G03
9. Open Pre:MPa(Kqf/cm2) 9.8{100}
10. NOZZLE-HOLDER 105078-0050
11. NOZZLE 105007-1130

Scheme ###:

1/6. [1] 146601-0900 PACKING RING
6. [1] 146100-0420 SUPPLY PUMP
9. [1] 146103-0100 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0020 DRIVE SHAFT
12/1. [1] 146200-0000 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-2720 ROLLER SET
24. [1] 146303-0100 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146221-0920 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146311-6420 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
34. [1] 146312-3700 COMPRESSION SPRING
34B. [1] 146312-1800 COMPRESSION SPRING
34C. [1] 146312-3400 COMPRESSION SPRING
35/1. [1] 146690-3200 SHIM D11.5&9.4T0.1
35/1. [1] 146690-3300 SHIM D11.5&9.4T0.2
35/1. [1] 146690-3400 SHIM D11.5&9.4T0.25
35/1. [1] 146690-3500 SHIM D11.5&9.4T1.0
35/1. [1] 146690-4100 SHIM D11.5&9.4T2
35/1. [1] 146690-4200 SHIM D11.5&9.4T0.5
35/1. [1] 146690-4300 SHIM D11.5&9.4T0.75
36. [1] 146600-0800 O-RING
37. [1] 146310-4020 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
41. [1] 146312-1900 COMPRESSION SPRING
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
49. [2] 146234-0500 GUIDE PIN
50. [1] 146405-1920 HYDRAULIC HEAD
50. [1] 146405-1920 HYDRAULIC HEAD
50. [1] 146405-1920 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
54. [6] 146433-0100 GASKET
55. [6] 146430-0320 DELIVERY-VALVE ASSEMBLY VE4
56. [6] 146432-0000 COMPRESSION SPRING
58. [6] 146440-0220 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146503-9820 GOVERNOR COVER
67/1. [1] 146508-2221 GOVERNOR COVER
67/13. [1] 146621-1700 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-3400 BLEEDER SCREW
67/16. [1] 146526-3400 BLEEDER SCREW
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146810-7320 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146832-0520 CONTROL LEVER STAMP 205
72B. [1] 146832-0620 CONTROL LEVER STAMP 206
73. [1] 014110-6440 LOCKING WASHER D12.2&6.1T1.5
75. [1] 013020-6040 UNION NUT
95. [1] 146851-3820 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1.0
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER
115. [1] 146975-2800 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
123. [3] 139106-0200 FLAT-HEAD SCREW
124. [1] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1.0
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0620 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0020 OVER FLOW VALVE
200. [1] 146206-0100 COILED SPRING
217. [1] 146541-3100 SLOTTED WASHER
218. [1] 146592-1300 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146587-8000 COILED SPRING
230. [1] 146935-9120 BRACKET
231. [1] 139006-4600 BLEEDER SCREW
236. [1] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146688-0120 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 407911-1402 CONTROL UNIT
243. [1] 146621-4901 UNION NUT
245. [2] 139512-0500 GASKET
246. [1] 027412-2440 EYE BOLT
247. [1] 146677-1020 INLET UNION
321. [1] 146932-2600 PLATE
355. [1] 146935-5720 BRACKET
356. [1] 139006-4700 BLEEDER SCREW
357. [1] 146613-5620 PLATE
360. [1] 146663-1700 BUSHING
361. [1] 146649-8900 CAP
362. [2] 146620-8403 BLEEDER SCREW
365. [1] 148650-1500 TUBE
535. [1] 148650-0300 TAPE 300MM
800S. [1] 146019-4420 PUMP HOUSING
800S/1/6. [1] 146601-0900 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
906. [1] 146983-0100 NAMEPLATE

Include in #2:

104760-4960 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 613 877 9460613877
ZEXEL 104760-4960 1047604960
NISSAN 16700VB506 16700vb506


Zexel num
Bosch num
Firm num
Name
104760-4960 
9 460 613 877 
16700VB506  NISSAN
INJECTION-PUMP ASSEMBLY
TD42 K 11CK INJECTION PUMP ASSY VE6 VE
104760-4960 
9 460 613 877 
16700VB506  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD42 K 11CK INJECTION PUMP ASSY VE6 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   46.9 46.4 47.4
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   45.4 42.9 47.9
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   46.9 45.9 47.9
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   44.9 42.4 47.4
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   17.8 15.8 19.8
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   44.7 40.2 49.2
Oil temperature degC   52 50 54
Injection quantity adjustment_04
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   17.8 15.3 20.3
Basic   *
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   10.1 8.1 12.1
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   10.1 7.6 12.6
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 50 80
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 50 80
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   400 270 530
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure kPa   422 402 442
Pressure kgf/cm2   4.3 4.1 4.5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   422 393 451
Pressure kgf/cm2   4.3 4 4.6
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1800 1800 1800
Pressure kPa   686 647 725
Pressure kgf/cm2   7 6.6 7.4
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1000 1000 1000
Timer stroke mm   2.9 2.7 3.1
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   650 650 650
Timer stroke mm   1.2 0.7 1.7
Oil temperature degC   50 48 52
_03
Pump speed r/min   1000 1000 1000
Timer stroke mm   2.9 2.6 3.2
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1800 1800 1800
Timer stroke mm   6.6 6.1 7.1
Oil temperature degC   50 48 52
_05
Pump speed r/min   2200 2200 2200
Timer stroke mm   8.2 7.7 8.6
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.64 6.54 6.74
MS dimension mm   1 0.9 1.1
Control lever angle alpha deg.   55.5 51.5 59.5
Control lever angle beta deg.   40 35 45




Information:


TECHNICAL INFORMATION BULLETIN July 7, 2004
Engines
Machines 3054E (304, CRX)
3056E (356, CPT)
315C (ANF)
320C (CCD)
924G (DDA, DFZ, RBB, WGX, WMB)
928G (DJD, WLG)
AP-655C (CDG)
CP-563E (BWE, CNT)
CP-573E (ASY)
CS-563E (ASA, CNG)
CS-583E (DAJ)
CS-663E (DAG)
IT28G (DBT, EWF, WAC)
M313C (BDR)
M315C (BDM)
M316C (BDX)
M318C (BCZ)
M322C (BDK)
TH330B (SLB)
Component Code 1251SUBJECT: Replace Failed 3054E and 3056E Fuel Injection Pumps with New Pumps from Cat Parts
PROBLEM:
The 3054E and 3056E engines use electronic Bosch fuel injection pumps. These are new engine applications for these pumps. Therefore, initially, Bosch is requesting that all failed pumps are to be replaced by new pumps from Cat Parts. Replaced pumps are to be returned to Bosch through Peoria, IL or Peterborough, U.K. as described below, depending on location.
SOLUTION:
Failed fuel injection pumps are to be replaced by new pumps out of Cat Parts. Pumps should only be replaced after a full diagnostic check of the Engine and Machine. Troubleshooting Guide, RENR2417, should be used in order to perform the full diagnostic check. Replaced pumps must be returned to Caterpillar Inc. for forwarding to the supplier for full failure analysis.
Pumps from NACD and LACD territories are to be packaged and shipped to:
Caterpillar Service Claims Room
8201 N. University
Peoria, IL 61615 USA
Attn: 3000 Series Engine Service Engineer
Pumps from EAME and APD territories are to be packaged and shipped to:
Perkins Engines Ltd.
Return Parts Centre-C/O Ron Chandler
Peterborough PE1 5NA
U.K.
All failure information is to be submitted with each pump. Dealers are requested to supply FULL details regarding their investigations into the failure of the pump. This information will allow for a more detailed analysis of the pump failure. Attach the normal service claim form. The following list represents the minimum amount of additional information that should be submitted with the faulty pump and the service claim form.
A breakdown of the fault finding process employed using RENR2417
Details of the failure including symptoms that were experienced (Hard to start, etc?)
Screen prints from Caterpillar Electronic Technician (Cat ET) describing both the logged and active fault codes at the time of investigation
Other relevant details from customers include engine and machine history and the usage at the time of the incident
Dealers from EAME should email the above information to Alex Radjenovic at Radjenovic_Alex@perkins.com
Dealers from NACD and LACD should email the above information to Robert Stoetzer at Stoetzer_Robert_A
All returned fuel injection pump ports must be sealed prior to shipment to prevent contamination. The protective caps used on the new pump ports MUST be transferred to the failed pump ports prior to return shipment to avoid contamination in route to the supplier. Also, it is imperative that the pump be protected against damage during transit. Damage during transit may prevent assessment by the supplier.
Dealers in the NACD territory are to follow the established parts return procedures per Service Warranty Bulletin No. 7.1.
Dealers outside of the NACD territory are required to pay for the shipping cost of the returned pump, then claim the shipping cost as a miscellaneous expense on the warranty claim.
COPYRIGHT 2004 CATERPILLAR
ALL RIGHTS RESERVED

Have questions with 104760-4960?





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