104760-4590 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047604590 167001y100

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104760-4590 1047604590

NISSAN 167001Y100 167001y100

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Cross reference number

ZEXEL 104760-4590 1047604590

NISSAN 167001Y100 167001y100

Zexel num

Bosch num

Firm num

Name

104760-4590
104760-4591

167001Y100 NISSAN

INJECTION-PUMP ASSEMBLY
TD42 * K

104760-4590
104760-4591

167001Y100 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD42 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 45.5 45 46

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 45.1 45.1 45.1

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 45.5 44.5 46.5

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 38.7 38.7 38.7

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 16.6 14.6 18.6

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 36.3 36.3 36.3

Oil temperature degC 52 50 54

Injection quantity adjustment_04

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 16.6 14.1 19.1

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 8.8 6.8 10.8

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 8.8 6.3 11.3

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 50 80

Basic *

Oil temperature degC 48 46 50

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 50 80

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 5

Oil temperature degC 48 46 50

Remarks
Magnet OFF at full-load position

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 400 270 530

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure kPa 324 304 344

Pressure kgf/cm2 3.3 3.1 3.5

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure kPa 324 295 353

Pressure kgf/cm2 3.3 3 3.6

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1800 1800 1800

Pressure kPa 608 569 647

Pressure kgf/cm2 6.2 5.8 6.6

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1000 1000 1000

Timer stroke mm 1.6 1.4 1.8

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 800 800 800

Timer stroke mm 0.5 0 1

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Timer stroke mm 1.6 1.3 1.9

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1800 1800 1800

Timer stroke mm 5.8 5.3 6.3

Oil temperature degC 50 48 52

_05

Pump speed r/min 2200 2200 2200

Timer stroke mm 7.4 6.9 7.8

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 6.64 6.54 6.74

MS dimension mm 1 0.9 1.1

Control lever angle alpha deg. 25 23 27

Control lever angle beta deg. 40 35 45

Information:

Start By:a. remove timing gear cover 1. Remove bolt (1) that holds the relief valve.2. Remove bolts (2) that hold suction tube to the mounting bracket. 3. Use tool (A) to remove the retaining ring that holds idler gear (3). Remove idler gear (3).4. Inspect bushing (4) in idler gear (3). If bushing replacement is necessary, use tooling (B) to remove the bushing.5. Remove bolts (4) that hold oil pump (5) to the front main bearing cap, and remove oil pump (5). Use the reverse procedures of Steps 1 through 5 for installation of the oil pump.Disassemble Oil Pump
Start By:a. remove oil pump 1. Disconnect pump suction tube assembly (2) from oil pump (3).2. Disconnect pump pressure tube (1) from oil pump (3). 3. Remove relief valve (4).
The cap under cotter pin (5) is under spring force. To prevent personal injury, be careful to hold the cap when removing cotter pin (5).
4. Remove cotter pin (5). 5. Remove cap (6), spring (7) and plunger (8) from relief valve (4). The oil pump is serviced only as an assembly. See Specifications for more information on how to check the condition of the pump.Assemble Oil Pump
1. Install plunger (3), spring (2) and cap (1) into relief valve (4). Compress spring (2) with cap (1), and install cotter pin (5). 2. Put a new gasket on relief valve (4), and install tube (6). 3. Connect tube (6) to oil pump (8).4. Put a new gasket on oil pump (8), and install oil pump suction tube (7).End By:a. install oil pump