104760-4550 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047604550 167000y712

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104760-4550 1047604550

NISSAN-DIESEL 167000Y712 167000y712

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Cross reference number

ZEXEL 104760-4550 1047604550

NISSAN-DIESEL 167000Y712 167000y712

Zexel num

Bosch num

Firm num

Name

104760-4550
104760-4551

167000Y712 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD42 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 48.9 48.4 49.4

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 49.1 47.1 51.1

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 48.9 47.9 49.9

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 50 50 50

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1600 1600 1600

Average injection quantity mm3/st. 47.1 47.1 47.1

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 42.1 40 44.2

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 16.6 14.6 18.6

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 40 35.5 44.5

Oil temperature degC 52 50 54

Injection quantity adjustment_04

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 16.6 14.1 19.1

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 8.8 6.8 10.8

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 8.8 6.3 11.3

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 50 80

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 50 80

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 5

Oil temperature degC 48 46 50

Remarks
Magnet OFF at full-load position

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 400 270 530

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure kPa 324 304 344

Pressure kgf/cm2 3.3 3.1 3.5

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure kPa 324 295 353

Pressure kgf/cm2 3.3 3 3.6

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1800 1800 1800

Pressure kPa 608 569 647

Pressure kgf/cm2 6.2 5.8 6.6

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1000 1000 1000

Timer stroke mm 1.6 1.4 1.8

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 800 800 800

Timer stroke mm 0.5 0 1

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Timer stroke mm 1.6 1.3 1.9

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1800 1800 1800

Timer stroke mm 5.8 5.3 6.3

Oil temperature degC 50 48 52

_05

Pump speed r/min 2200 2200 2200

Timer stroke mm 7.4 6.9 7.8

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 22 21.5 22.5

Timer stroke TA mm 2.5 2.3 2.7

Timer stroke variation dT mm 0.1 0.1 0.1

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 22 21 23

Timer stroke TA mm 2.5 2.2 2.8

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 15 12.5 17.5

Timer stroke TA mm 2.1 1.4 2.8

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 6.64 6.54 6.74

MS dimension mm 1 0.9 1.1

Control lever angle alpha deg. 25 23 27

Control lever angle beta deg. 40 35 45

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Adjustment of the potentiometer At pump speed N1 and a control lever position a from idle (gap L1), measure the injection quantity and convert it to a voltage value. Then adjust the potentiometer. Voltage conversion formula: V+-0.03 = 0.044Q+2.07 A:Potentiometer performance standards C:Position of the control lever C1:Idle C2:Full speed V:Potentiometer voltage E:Standards for the potentiometer's ON - OFF switch B:Conversion point B1:OFF-->ON B2:OFF-->ON D:Lever opening (from idle) Vi:Applied voltage F:Connecting diagram for the potentiometer G:Output when (2) and (3) connected. H:When (4) or (6) connected: switch OFF to ON. I:When (4) or (5) connected: switch ON to OFF. J:Output
----------
N1=700r/min a=7.5deg L1=4.9mm Vi=10V
----------
V1=1.6+-0.4V V2=8.0+-0.55V D1=6.0+-3.5deg D2=19.5+-3.5deg Vi=10V

Information:

1. Remove the bolts that hold timing gear case cover (1) to the timing gear case. Remove the timing gear case cover.
Later type crankshaft front seals (with protruding dust lip) do not use a slinger. Seal damage can occur if a slinger is used.
2. On earlier models, remove slinger (2). 3. Remove seal (3) from timing gear case cover (1).Install Timing Gear Case Cover
*New, improved crankshaft front oil seals have a dust lip protrusion molded on to the front of the seal. The centering tool (PD162) must be reworked as shown in this illustration to prevent damage to this dust lip when the new type seal is installed. 1. Put timing gear case cover (1) in position with a new gasket. Install the bolts and lockwashers that hold it, but do not tighten them at this time. Use tool (A) to properly locate the timing gear case cover with respect to the crankshaft.2. Install tool (A) over the crankshaft and into the timing gear case cover seal bore. Hold tool (A) firmly in the timing gear case cover. Tighten the bolts that hold the timing gear case cover.
Washer (2) replaces the slinger, which is not used on later type seals with protruding dust lip.
3. Install washer (2). 4. Put seal (3) in position in the timing gear case cover. Install the seal with the lip toward the crankshaft gear. The seal surface must be clean and dry. Do not handle the lip of the seal.5. Use tool (A) and a soft hammer to install seal (3). Install the seal until it is 3.17 mm (.125 in) below the surface of the timing gear case cover.End By:a. install crankshaft pulleyb. install fan assembly