104760-4390 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047604390 1670051n16


 

Information injection-pump assembly

ZEXEL 104760-4390 1047604390
NISSAN-DIESEL 1670051N16 1670051n16
104760-4390 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104760-4390 1047604390
NISSAN-DIESEL 1670051N16 1670051n16


Zexel num
Bosch num
Firm num
Name
104760-4390 
104760-4391 
 
1670051N16  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD42 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.21 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   47.5 47 48
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   48.6 46.6 50.6
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   47.5 46.5 48.5
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   41.3 39.2 43.4
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   16.6 14.6 18.6
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   40.1 35.6 44.6
Oil temperature degC   52 50 54
Injection quantity adjustment_04
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   16.6 14.1 19.1
Basic   *
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.8 6.8 10.8
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.8 6.3 11.3
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 45 80
Oil temperature degC   48 46 50
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 40 80
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF at idling position
 
Speed control lever angle_02
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   5
Remarks
Magnet OFF at full-load position
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   400 270 530
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure kPa   324 304 344
Pressure kgf/cm2   3.3 3.1 3.5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   324 295 353
Pressure kgf/cm2   3.3 3 3.6
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1800 1800 1800
Pressure kPa   608 569 647
Pressure kgf/cm2   6.2 5.8 6.6
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1000 1000 1000
Timer stroke mm   1.6 1.4 1.8
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   800 800 800
Timer stroke mm   0.5 0 1
Oil temperature degC   50 48 52
_03
Pump speed r/min   1000 1000 1000
Timer stroke mm   1.6 1.3 1.9
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1800 1800 1800
Timer stroke mm   5.8 5.3 6.3
Oil temperature degC   50 48 52
_05
Pump speed r/min   2200 2200 2200
Timer stroke mm   7.4 6.9 7.8
Oil temperature degC   51 50 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.64 6.54 6.74
MS dimension mm   1 0.9 1.1
Control lever angle alpha deg.   25 23 27
Control lever angle beta deg.   40 35 45




Information:


15Jun2015
(Revised 08Sep2015)
U-312
A-215
D-253
O-261
Parts stock action only
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 10R4761 AND 10R4763 REMAN INJECTORS FROM DEALER PARTS STOCK
7750 PI70569
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7751" as the Group Number, "56" as the Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Revised Service Letter replaces the 15Jun2015 (Revised 12Aug2015) Service Letter. Changes have been made to Action Required and Service Claim Allowance. A request for photographs to be submitted with the claims story has been added.
TERMINATION DATE
30Sep2015
PROBLEM
Certain reman fuel injectors were mislabeled with an incorrect part number.
ACTION REQUIRED
Inspect all 10R4761 and 10R4763 Reman Fuel Injectors in dealer parts stock.
If an injector has a 12-character serial number listed in the table in Image 1, remove the part from dealer parts stock. Refer to the Parts Disposition. Include the Injector Serial Number in the Claim Story. Also, attach a photograph of the injector serial number with the claim story.
If an injector does not have a 12-character serial number listed in the table in Image 1, mark the package to indicate that the part has been inspected according to this program and return the part to dealer parts stock.
Image 2 identifies Reman Hydraulic Electronic Unit Injector (HEUI) product markings.
(1) 7-character Part Number
(2) 12-character Serial Number
(3) 4-digit Confirmation Code
Image1
Image2
SERVICE CLAIM ALLOWANCES
Submit one claim for all parts removed from dealer parts stock. Include the Injector Serial Number(s) in the Claim Story. Also, attach a photograph of the injector serial number with the claim story.
PARTS DISPOSITION
NACD:
Hold all 10R4761 and 10R4763 Reman Fuel Injectors removed from dealer parts stock for a Parts Return Request (PRR). A Parts Return Request (PRR) will be issued to you through the Send-It-Back process after the claim is submitted. Make sure to list the service letter program number on the packing slip and include the closed work order paperwork.
EAME, LACD, and APD:
Hold all 10R4761 and 10R4763 Reman Fuel Injectors removed from dealer parts stock for 30 days for a possible Parts Return Request (PRR). Make sure to list the service letter program number on the packing slip and include the closed work order paperwork.
Contact Runge_Mark_H at Reman Product Support for a Parts Return Request (PRR).
If a Parts Return Request (PRR) is not issued to you after 30 days through the Send-It-Back process, handle the parts in accordance with your warranty bulletin on warranty parts handling.

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Group cross 104760-4390 ZEXEL

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Nissan-Diesel 

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Nissan-Diesel 

9 460 613 129 
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Nissan 

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Nissan-Diesel 

9 460 613 133 
1670009D62 
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9 460 611 682 
 
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Nissan-Diesel 

9 460 611 472 
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1670010D61 
INJECTION-PUMP ASSEMBLY
TD42T
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 460 610 845 
1670010D62 
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9 460 611 683 
 
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Nissan-Diesel 

9 460 611 473 
1670010D63 
INJECTION-PUMP ASSEMBLY
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Nissan 

9 460 610 846 
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Nissan-Diesel 

9 460 610 846 
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INJECTION-PUMP ASSEMBLY
TD42
104760-4390  

104760-4391 
 
1670051N16 
INJECTION-PUMP ASSEMBLY
TD42
9 460 612 001 
1670051N64 
INJECTION-PUMP ASSEMBLY
TD42
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