Information injection-pump assembly
BOSCH
9 460 613 103
9460613103
ZEXEL
104760-4073
1047604073

Rating:
Components :
0. | INJECTION-PUMP ASSEMBLY | 104760-4073 |
1. | _ | |
2. | FUEL INJECTION PUMP | 104660-4073 |
3. | NUMBER PLATE | 146905-9900 |
4. | _ | |
5. | CAPSULE | |
6. | ADJUSTING DEVICE | |
7. | NOZZLE AND HOLDER ASSY | 105148-1121 |
8. | Nozzle and Holder | 16600-43G03 |
9. | Open Pre:MPa(Kqf/cm2) | 9.8{100} |
10. | NOZZLE-HOLDER | 105078-0050 |
11. | NOZZLE | 105007-1130 |
Scheme ###:
1/6. | [1] | 146601-0900 | PACKING RING |
6. | [1] | 146100-0420 | SUPPLY PUMP |
9. | [1] | 146103-0100 | COVER |
10. | [2] | 139104-0000 | FLAT-HEAD SCREW |
12. | [1] | 146200-0020 | DRIVE SHAFT |
12/1. | [1] | 146200-0000 | DRIVE SHAFT |
12/2. | [1] | 146201-0000 | WOODRUFF KEY |
12/3. | [2] | 146202-0100 | DAMPER |
12/4. | [1] | 146203-0000 | TOOTHED GEAR |
17. | [1] | 146204-0000 | PLAIN WASHER |
20. | [1] | 146210-2720 | ROLLER SET |
24. | [1] | 146303-0000 | BEARING PIN |
25. | [1] | 146304-0000 | BEARING PIN |
26. | [1] | 146305-0000 | CLAMPING BAND |
27. | [1] | 146205-0000 | SLOTTED WASHER |
29. | [1] | 146221-0120 | CAM PLATE |
30. | [1] | 146600-0800 | O-RING |
31. | [1] | 146311-6220 | PUMP PLUNGER |
32. | [1] | 146301-0000 | SLIDING PIECE |
34. | [1] | 146312-2600 | COMPRESSION SPRING |
34B. | [1] | 146312-2500 | COMPRESSION SPRING |
34C. | [1] | 146312-2700 | COMPRESSION SPRING |
35/1. | [1] | 146690-3200 | SHIM D11.5&9.4T0.1 |
35/1. | [1] | 146690-3300 | SHIM D11.5&9.4T0.2 |
35/1. | [1] | 146690-3400 | SHIM D11.5&9.4T0.25 |
35/1. | [1] | 146690-3500 | SHIM D11.5&9.4T1.0 |
35/1. | [1] | 146690-4100 | SHIM D11.5&9.4T2 |
35/1. | [1] | 146690-4200 | SHIM D11.5&9.4T0.5 |
35/1. | [1] | 146690-4300 | SHIM D11.5&9.4T0.75 |
36. | [1] | 146600-0800 | O-RING |
37. | [1] | 146310-1600 | COVER |
38. | [2] | 146620-5000 | BLEEDER SCREW |
39. | [1] | 146310-0100 | COVER |
40. | [2] | 146620-5000 | BLEEDER SCREW |
41. | [1] | 146312-1900 | COMPRESSION SPRING |
42. | [1] | 146602-8500 | PLAIN WASHER |
43. | [1] | 146230-0000 | SHIM |
44. | [1] | 146230-0100 | PLAIN WASHER |
45. | [1] | 146231-0000 | SLOTTED WASHER |
47. | [2] | 146233-0000 | SLOTTED WASHER |
48/1. | [1] | 146603-0000 | SHIM D17.0&5.2T0.50 |
48/1. | [1] | 146603-0100 | SHIM D17.0&5.2T0.80 |
48/1. | [1] | 146603-0200 | SHIM D17.0&5.2T1.00 |
48/1. | [1] | 146603-0300 | SHIM D17.0&5.2T1.20 |
48/1. | [1] | 146603-0400 | SHIM D17.0&5.2T1.50 |
48/1. | [1] | 146603-0500 | SHIM D17.0&5.2T1.80 |
48/1. | [1] | 146603-0600 | SHIM D17.0&5.2T2.00 |
48/1. | [1] | 146690-1400 | SHIM D17&5.2T0.9 |
48/1. | [1] | 146690-1500 | SHIM D17&5.2T1.1 |
48/1. | [1] | 146690-1600 | SHIM D17&5.2T1.3 |
48/1. | [1] | 146690-1700 | SHIM D17&5.2T1.4 |
48/1. | [1] | 146690-1800 | SHIM D17&5.2T1.6 |
48/1. | [1] | 146690-1900 | SHIM D17&5.2T1.7 |
48/1. | [1] | 146690-5800 | SHIM |
48/1. | [1] | 146690-5900 | SHIM |
48/1. | [1] | 146690-6000 | SHIM |
48/1. | [1] | 146690-6100 | SHIM |
48/1. | [1] | 146690-6200 | SHIM |
48/1. | [1] | 146690-6300 | SHIM |
48/1. | [1] | 146690-6400 | SHIM |
48/1. | [1] | 146690-6500 | SHIM |
48/1. | [1] | 146690-6600 | SHIM |
48/1. | [1] | 146690-6700 | SHIM |
48/1. | [1] | 146690-6800 | SHIM |
48/1. | [1] | 146690-6900 | SHIM |
48/1. | [1] | 146690-7000 | SHIM |
48/1. | [1] | 146690-7100 | SHIM |
48/1. | [1] | 146690-7200 | SHIM |
48/1. | [1] | 146690-7300 | SHIM |
48/1. | [1] | 146690-7400 | SHIM |
48/1. | [1] | 146690-7500 | SHIM |
48/1. | [1] | 146690-7800 | SHIM |
49. | [2] | 146234-0020 | GUIDE PIN |
50. | [1] | 146405-1920 | HYDRAULIC HEAD |
50. | [1] | 146405-1920 | HYDRAULIC HEAD |
50. | [1] | 146405-1920 | HYDRAULIC HEAD |
51. | [1] | 146600-0000 | O-RING |
52/1. | [1] | 146420-0000 | SHIM D9.5&3.0T1.90 |
52/1. | [1] | 146420-0100 | SHIM D9.5&3.0T1.92 |
52/1. | [1] | 146420-0200 | SHIM D9.5&3.0T1.94 |
52/1. | [1] | 146420-0300 | SHIM D9.5&3.0T1.96 |
52/1. | [1] | 146420-0400 | SHIM D9.5&3.0T1.98 |
52/1. | [1] | 146420-0500 | SHIM D9.5&3.0T2.00 |
52/1. | [1] | 146420-0600 | SHIM D9.5&3.0T2.02 |
52/1. | [1] | 146420-0700 | SHIM D9.5&3.0T2.04 |
52/1. | [1] | 146420-0800 | SHIM D9.5&3.0T2.06 |
52/1. | [1] | 146420-0900 | SHIM D9.5&3.0T2.08 |
52/1. | [1] | 146420-1000 | SHIM D9.5&3.0T2.10 |
52/1. | [1] | 146420-1100 | SHIM D9.5&3.0T2.12 |
52/1. | [1] | 146420-1200 | SHIM D9.5&3.0T2.14 |
52/1. | [1] | 146420-1300 | SHIM D9.5&3.0T2.16 |
52/1. | [1] | 146420-1400 | SHIM D9.5&3.0T2.18 |
52/1. | [1] | 146420-1500 | SHIM D9.5&3.0T2.20 |
52/1. | [1] | 146420-1600 | SHIM D9.5&3.0T2.22 |
52/1. | [1] | 146420-1700 | SHIM D9.5&3.0T2.24 |
52/1. | [1] | 146420-1800 | SHIM D9.5&3.0T2.26 |
52/1. | [1] | 146420-1900 | SHIM D9.5&3.0T2.28 |
52/1. | [1] | 146420-2000 | SHIM D9.5&3.0T2.30 |
52/1. | [1] | 146420-2100 | SHIM D9.5&3.0T2.32 |
52/1. | [1] | 146420-2200 | SHIM D9.5&3.0T2.34 |
52/1. | [1] | 146420-2300 | SHIM D9.5&3.0T2.36 |
52/1. | [1] | 146420-2400 | SHIM D9.5&3.0T2.38 |
52/1. | [1] | 146420-2500 | SHIM D9.5&3.0T2.40 |
52/1. | [1] | 146420-2600 | SHIM D9.5&3.0T2.42 |
52/1. | [1] | 146420-2700 | SHIM D9.5&3.0T2.44 |
52/1. | [1] | 146420-2800 | SHIM D9.5&3.0T2.46 |
52/1. | [1] | 146420-2900 | SHIM D9.5&3.0T2.48 |
52/1. | [1] | 146420-3000 | SHIM D9.5&3.0T2.50 |
52/1. | [1] | 146420-3100 | SHIM D9.5&3.0T2.52 |
52/1. | [1] | 146420-3200 | SHIM D9.5&3.0T2.54 |
52/1. | [1] | 146420-3300 | SHIM D9.5&3.0T2.56 |
52/1. | [1] | 146420-3400 | SHIM D9.5&3.0T2.58 |
52/1. | [1] | 146420-3500 | SHIM D9.5&3.0T2.60 |
52/1. | [1] | 146420-3600 | SHIM D9.5&3.0T2.62 |
52/1. | [1] | 146420-3700 | SHIM D9.5&3.0T2.64 |
52/1. | [1] | 146420-3800 | SHIM D9.5&3.0T2.66 |
52/1. | [1] | 146420-3900 | SHIM D9.5&3.0T2.68 |
52/1. | [1] | 146420-4000 | SHIM D9.5&3.0T2.70 |
52/1. | [1] | 146420-4100 | SHIM D9.5&3.0T2.72 |
52/1. | [1] | 146420-4200 | SHIM D9.5&3.0T2.74 |
52/1. | [1] | 146420-4300 | SHIM D9.5&3.0T2.76 |
52/1. | [1] | 146420-4400 | SHIM D9.5&3.0T2.78 |
52/1. | [1] | 146420-4500 | SHIM D9.5&3.0T2.80 |
52/1. | [1] | 146420-4600 | SHIM D9.5&3.0T2.82 |
52/1. | [1] | 146420-4700 | SHIM D9.5&3.0T2.84 |
52/1. | [1] | 146420-4800 | SHIM D9.5&3.0T2.86 |
52/1. | [1] | 146420-4900 | SHIM D9.5&3.0T2.88 |
52/1. | [1] | 146420-5000 | SHIM D9.5&3.0T2.90 |
52/1. | [1] | 146420-5100 | SHIM D9.5&3.0T1.74 |
52/1. | [1] | 146420-5200 | SHIM D9.5&3.0T1.76 |
52/1. | [1] | 146420-5300 | SHIM D9.5&3.0T1.78 |
52/1. | [1] | 146420-5400 | SHIM D9.5&3.0T1.80 |
52/1. | [1] | 146420-5500 | SHIM D9.5&3.0T1.82 |
52/1. | [1] | 146420-5600 | SHIM D9.5&3.0T1.84 |
52/1. | [1] | 146420-5700 | SHIM D9.5&3.0T1.86 |
52/1. | [1] | 146420-5800 | SHIM D9.5&3.0T1.88 |
54. | [6] | 146433-0100 | GASKET D12&6.4T1.00 |
55. | [6] | 146430-0320 | DELIVERY-VALVE ASSEMBLY |
56. | [6] | 146432-0000 | COMPRESSION SPRING |
58. | [6] | 146440-0220 | FITTING |
60. | [3] | 139106-0100 | FLAT-HEAD SCREW |
67. | [1] | 146501-5120 | GOVERNOR COVER |
67/1. | [1] | 146508-4521 | GOVERNOR COVER |
67/2. | [1] | 146515-3620 | CONTROL SHAFT |
67/3. | [1] | 146600-0100 | O-RING |
67/4. | [1] | 139310-0200 | PLAIN WASHER |
67/5. | [1] | 146537-6120 | CONTROL LEVER |
67/6. | [1] | 014110-6440 | LOCKING WASHER |
67/7. | [1] | 146621-0700 | UNION NUT |
67/13. | [1] | 146621-3100 | UNION NUT |
67/14. | [1] | 146621-1700 | UNION NUT |
67/15. | [1] | 146526-6400 | BLEEDER SCREW |
67/16. | [1] | 146526-3400 | BLEEDER SCREW |
67/18. | [1] | 146587-8000 | COILED SPRING |
67/19. | [1] | 146541-3000 | BUSHING |
67/21. | [1] | 146587-9900 | COILED SPRING |
67/22. | [1] | 146541-3100 | SLOTTED WASHER |
67/78. | [1] | 146600-4400 | SEAL RING |
67/89. | [1] | 146541-4900 | PLAIN WASHER D20&10T0.5 |
67/200. | [1] | 139308-0300 | PLAIN WASHER |
67/201. | [1] | 146545-3400 | THREADED PIN L53.00 |
67/201B. | [1] | 146545-3500 | THREADED PIN L55.00 |
67/201C. | [1] | 146545-3600 | THREADED PIN L57.00 |
67/202. | [1] | 139208-0900 | UNION NUT |
67/203. | [1] | 146600-1200 | O-RING |
95. | [1] | 146551-9820 | FULCRUM LEVER |
104. | [2] | 146568-0000 | SLOTTED SPRING PIN |
105. | [2] | 026508-1140 | GASKET D11.4&8.2T1 |
106. | [2] | 146588-0500 | COILED SPRING |
107. | [1] | 146569-0300 | UNION NUT |
108. | [1] | 146570-0420 | GOVERNOR SHAFT |
109. | [1] | 146600-0400 | O-RING |
110/1. | [1] | 146571-0000 | SHIM D20.2&8.3T1.05 |
110/1. | [1] | 146571-0100 | SHIM D20.2&8.3T1.25 |
110/1. | [1] | 146571-0200 | SHIM D20.2&8.3T1.45 |
110/1. | [1] | 146571-0300 | SHIM D20.2&8.3T1.65 |
110/1. | [1] | 146571-0400 | SHIM D20.2&8.3T1.85 |
110/1. | [1] | 146571-0500 | SHIM D20.2&8.3T1.15 |
110/1. | [1] | 146571-0600 | SHIM D20.2&8.3T1.35 |
110/1. | [1] | 146571-0700 | SHIM D20.2&8.3T1.55 |
110/1. | [1] | 146571-0800 | SHIM D20.2&8.3T1.75 |
111. | [1] | 146602-0600 | PLAIN WASHER D20&8.4T1.40 |
112. | [1] | 146572-0020 | FLYWEIGHT ASSEMBLY |
114. | [1] | 146602-0500 | PLAIN WASHER D17&6.4T1.60 |
115. | [1] | 146575-6600 | SLIDING SLEEVE |
116. | [1] | 146576-0200 | CAP |
117/1. | [1] | 146577-1800 | PLUG L2.10 |
117/1. | [1] | 146577-1900 | PLUG L2.30 |
117/1. | [1] | 146577-2000 | PLUG L2.50 |
117/1. | [1] | 146577-2100 | PLUG L2.70 |
117/1. | [1] | 146577-2200 | PLUG L2.90 |
117/1. | [1] | 146577-2300 | PLUG L3.10 |
117/1. | [1] | 146577-2400 | PLUG L3.30 |
117/1. | [1] | 146577-2500 | PLUG L3.50 |
117/1. | [1] | 146577-2600 | PLUG L3.70 |
117/1. | [1] | 146577-2700 | PLUG L3.90 |
117/1. | [1] | 146577-2800 | PLUG L4.10 |
117/1. | [1] | 146577-2900 | PLUG L4.30 |
117/1. | [1] | 146577-3000 | PLUG L4.50 |
117/1. | [1] | 146577-3100 | PLUG L4.70 |
117/1. | [1] | 146577-3200 | PLUG L4.90 |
117/1. | [1] | 146577-3300 | PLUG L5.10 |
117/1. | [1] | 146577-6700 | PLUG L2.2 |
117/1. | [1] | 146577-6800 | PLUG L2.4 |
117/1. | [1] | 146577-6900 | PLUG L2.6 |
117/1. | [1] | 146577-7000 | PLUG L2.8 |
117/1. | [1] | 146577-7100 | PLUG L3.0 |
117/1. | [1] | 146577-7200 | PLUG L3.2 |
117/1. | [1] | 146577-7300 | PLUG L3.4 |
117/1. | [1] | 146577-7400 | PLUG L3.6 |
117/1. | [1] | 146577-7500 | PLUG L3.8 |
117/1. | [1] | 146577-7600 | PLUG L4.0 |
117/1. | [1] | 146577-7700 | PLUG L4.2 |
117/1. | [1] | 146577-7800 | PLUG L4.4 |
117/1. | [1] | 146577-7900 | PLUG L4.6 |
117/1. | [1] | 146577-8000 | PLUG L4.8 |
117/1. | [1] | 146577-8100 | PLUG L5.0 |
117/1. | [1] | 146877-0000 | PLUG L5.2 |
117/1. | [1] | 146877-0100 | PLUG L5.3 |
117/1. | [1] | 146877-0200 | PLUG L5.4 |
117/1. | [1] | 146877-0300 | PLUG L5.5 |
117/1. | [1] | 146877-4700 | PLUG |
117/1. | [1] | 146877-4800 | PLUG |
117/1. | [1] | 146877-4900 | PLUG |
117/1. | [1] | 146877-5000 | PLUG |
120. | [1] | 146579-6520 | RETAINING PIN |
122. | [1] | 146580-1000 | GOVERNOR SPRING |
123. | [4] | 139106-0200 | FLAT-HEAD SCREW |
130. | [1] | 146421-0020 | CAPSULE |
130/2. | [1] | 026508-1140 | GASKET D11.4&8.2T1 |
130/3. | [1] | 146422-0000 | BLEEDER SCREW |
130/4. | [1] | 146600-0500 | O-RING |
133. | [1] | 146600-0600 | O-RING |
134. | [1] | 146600-0700 | O-RING |
135. | [1] | 146110-0220 | CONTROL VALVE |
135/5. | [1] | 146114-0000 | SPRING WASHER |
136. | [1] | 146120-0120 | OVER FLOW VALVE |
200. | [1] | 146206-0100 | COILED SPRING |
221. | [1] | 146925-7020 | BRACKET |
222. | [2] | 139006-4600 | BLEEDER SCREW |
230. | [1] | 146925-2720 | BRACKET |
231. | [1] | 139006-4600 | BLEEDER SCREW |
236. | [1] | 139006-4800 | BLEEDER SCREW |
237. | [1] | 146620-0200 | HEX-SOCKET-HEAD CAP SCREW |
240. | [1] | 146650-1320 | PULLING ELECTROMAGNET |
240/8. | [1] | 146600-1700 | O-RING |
242. | [1] | 146658-7420 | WIRE |
243. | [1] | 146621-1000 | UNION NUT |
245. | [2] | 026512-1840 | GASKET D17.9&12.2T1.50 |
246. | [1] | 027412-2440 | EYE BOLT |
310. | [1] | 146673-8620 | POTENTCIOMETER |
351. | [1] | 146125-0101 | FILTER |
352. | [1] | 146125-0200 | COILED SPRING |
800S. | [1] | 146019-8820 | PUMP HOUSING |
800S/1/6. | [1] | 146601-0900 | PACKING RING |
804S. | [1] | 146232-0320 | COMPRESSION SPRING |
805S. | [1] | 146574-0120 | PARTS SET |
810S. | [1] | 146600-1120 | REPAIR SET |
835S. | [1] | 146598-1000 | CAP |
836S/1. | [1] | 146598-0600 | CAP L18 |
836S/1. | [1] | 146598-0700 | CAP L21 |
836S/1. | [1] | 146598-0800 | CAP L24 |
836S/1. | [1] | 146598-0900 | CAP L27 |
906. | [1] | 146905-9900 | NAMEPLATE |
Include in #2:
104760-4073
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 460 613 103
9460613103
ZEXEL
104760-4073
1047604073
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
51.7
51.2
52.2
Difference in delivery
mm3/st.
3.5
Basic
*
Injection timing adjustment_02
Pump speed
r/min
2300
2300
2300
Average injection quantity
mm3/st.
16.7
14.2
19.2
Injection timing adjustment_03
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
44.1
39.6
48.6
Injection timing adjustment_04
Pump speed
r/min
2000
2000
2000
Average injection quantity
mm3/st.
45
42.9
47.1
Injection timing adjustment_05
Pump speed
r/min
1600
1600
1600
Average injection quantity
mm3/st.
49.2
47.2
51.2
Injection timing adjustment_06
Pump speed
r/min
1300
1300
1300
Average injection quantity
mm3/st.
52.5
50.5
54.5
Injection timing adjustment_07
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
51.7
50.7
52.7
Injection timing adjustment_08
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
52.9
50.9
54.9
Injection quantity adjustment
Pump speed
r/min
2300
2300
2300
Average injection quantity
mm3/st.
16.7
14.7
18.7
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2500
2500
2500
Average injection quantity
mm3/st.
5
Governor adjustment
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
8.8
6.8
10.8
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
450
450
450
Average injection quantity
mm3/st.
3
Governor adjustment_03
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
8.8
6.8
10.8
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
65
50
80
Basic
*
Speed control lever angle
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1000
1000
1000
Overflow quantity
cm3/min
399
270
528
Stop lever angle
Pump speed
r/min
1000
1000
1000
Pressure
kPa
402
382
422
Pressure
kgf/cm2
4.1
3.9
4.3
Basic
*
Stop lever angle_02
Pump speed
r/min
1000
1000
1000
Pressure
kPa
402
382
422
Pressure
kgf/cm2
4.1
3.9
4.3
Stop lever angle_03
Pump speed
r/min
1600
1600
1600
Pressure
kPa
539.5
510
569
Pressure
kgf/cm2
5.5
5.2
5.8
Stop lever angle_04
Pump speed
r/min
1800
1800
1800
Pressure
kPa
598.5
569
628
Pressure
kgf/cm2
6.1
5.8
6.4
0000001101
Pump speed
r/min
1000
1000
1000
Timer stroke
mm
1.6
1.4
1.8
Basic
*
_02
Pump speed
r/min
1000
1000
1000
Timer stroke
mm
1.6
1.3
1.9
_03
Pump speed
r/min
1800
1800
1800
Timer stroke
mm
5.8
5.2
6.4
_04
Pump speed
r/min
2200
2200
2200
Timer stroke
mm
7.3
6.8
7.8
0000001201
Max. applied voltage
V
16
16
16
Test voltage
V
25
24
26
0000001401
Pump speed
r/min
1200
1200
1200
Average injection quantity
mm3/st.
22
21.5
22.5
Timer stroke variation dT
mm
0.2
0
0.4
Basic
*
_02
Pump speed
r/min
1200
1200
1200
Average injection quantity
mm3/st.
22
21
23
Timer stroke variation dT
mm
0.3
0
0.6
_03
Pump speed
r/min
1200
1200
1200
Average injection quantity
mm3/st.
15
13.5
16.5
Timer stroke variation dT
mm
0.5
0
1
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
6.64
6.54
6.74
MS dimension
mm
1
0.9
1.1
Control lever angle alpha
deg.
55.5
51.5
59.5
Control lever angle beta
deg.
40
35
45
Test data Ex:
0000001801 CONTROL LEVER ANGLE

Control lever angle measurement
1. Measure dimension Ya between the end of the lever and the flange face.
2. Measure the lever angle from the pin hole R (plate).
(A) = lever angle and lever reaction force measuring position
----------
Ya=24.3~28.7mm R=53mm
----------
Ya=24.3~28.7mm R=53mm Alpha=51.5~59.5deg Beta=35~45deg
----------
Ya=24.3~28.7mm R=53mm
----------
Ya=24.3~28.7mm R=53mm Alpha=51.5~59.5deg Beta=35~45deg
0000001901 POTENTIOMETER ADJUSTMENT

Adjustment of the potentiometer
Voltage conversion formula: V+-0.03 = xQ + y (V)
* Measure the injection quantity at N = N1r/min with the control lever position C3 (equivalent to L1 mm).
Determine the voltage with the conversion formula and adjust the potentiometer.
A:Performance standards for the potentiometer
B:Conversion point
C:Position of the control lever
D:Lever opening (from idle)
E:Standards for the potentiometer's ON/OFF switch
Vi:Applied voltage
V:Potentiometer voltage
X:Injection quantity: Q
Y:Voltage (V)
N1:Pump speed
C3:Position of the control lever
L1:Thickness of the shim
C1:Idle
C2:Full-speed
B1:ON-->OFF
B2:OFF-->ON
F:Connecting diagram for the potentiometer
G:Output when (2) and (3) connected.
H:When (4) or (6) connected: switch OFF to ON.
I:When (4) or (5) connected: switch ON to OFF.
J:Output
----------
x=0.044 y=2.07 N1=700r/min C3=7.5deg L1=4.9mm Vi=10V
----------
V1=1.6+-0.4V V2=8.0+-0.55V Vi=10V D1=6.0+-3.5deg D2=19.5+-3.5deg
----------
x=0.044 y=2.07 N1=700r/min C3=7.5deg L1=4.9mm Vi=10V
----------
V1=1.6+-0.4V V2=8.0+-0.55V Vi=10V D1=6.0+-3.5deg D2=19.5+-3.5deg
Information:
Problem
Certain 776B Tractors and 777B Trucks may experience problems during cold starts. An Automatic Ether Injection System (AEIS) can be installed to improve starting and combustion during cold startups and increase the service life of the engine.
Affected Product
Model & Identification Number
776B (6JC1-83)
777B (4YC1-1383)
Parts Needed
2 - 3B6768 Bushing2 - 4B4274 Washer8 - 8C5607 Mount1 - 8C9006 Tee1 - 8C9812 Switch1 - 4D7794 Clip3 - 6D1641 Clip1 - 9D5659 Boss1 - 3E4930 Plate1 - 8E1415 Valve Assembly4 - 5G6966 Spacer4 - 9G3695 Plug5 - 9G9150 Clip1 - 9G9152 Clip3 - 9G9154 Clip1 - 9G9813 Alarm Group1 - 3J1907 Seal1 - 3J5390 Plug3 - 4K6177 Clip2 - 6K8180 Grommet1 - 4L6454 Bolt13 - 5M3062 Bolt8 - 9M8406 Clip3 - 7N0140 Tube Assembly2 - 7N9737 Housing2 - 7N9738 Housing1 - 8N1523 Lockwasher2 - 5P0598 Clamp2 - 5P2948 Connector1 - 5P4325 Clip4 - 5P6313 Nut4 - 5P6314 Sleeve1 - 5P6315 Elbow20 - 3S2093 Strap1 - 3T3046 Clip Assembly2 - 3T3048 Clip Assembly2 - 3T3133 Switch1 - 6T4361 Sensor8 - 8T4224 Washer14 - 8T4896 Washer8 - 8T9043 Bolt4 - 6V2686 Clip2 - 6V5066 Seal1 - 6V6809 Seal4 - 2W9499 Bolt1 - 8W8171 Tube1 - 8W8172 Tube1 - 8W8174 Tube2 - 7X0459 Screw1 - 7X0790 Tag2 - 7X1062 Cylinder Assembly2 - 7X1063 Orifice2 - 7X1078 Nozzle Assembly1 - 8X0912 Tube2 - 8X3708 Lamp Assembly1 - 8X3710 Plate Assembly1 - 8X5003 Harness Assembly2 - 8X5012 Plate1 - 8X5013 Wire Assembly1 - 8X5014 Wire Assembly1 - 8X5018 Harness Assembly1 - 8X5020 Plate Assembly2 - 8X5048 Bracket Assembly1 - 8X5415 Wire Assembly1 - 8X7107 Harness Assembly1 - 8X7433 Harness Assembly1 - 8X8386 Wire Assembly2 - 9X0147 Collar1 - 9X0377 Control Group1 - 9X3271 Adapter1 - 9X3495 Clip Assembly1 - 9X4542 Film1 - 9X5303 Control Group4 - 9X6165 Washer1 - 9X6191 Film2 - 9X7137 Valve Assembly2 - 6Y9788 Plate1 - SEHS9241 - Operator Instruction Card **This card is to remain in the cab in a visible location for reference use by the operator.Action Required
If so equipped, remove the existing manual type ether injection system.
Follow the procedure in Special Instruction SEHS9329 "Installation of Automatic Ether Injection System (AEIS)" and install the Automatic Ether Injection System (AEIS).
Service Claim Allowances
This is a 6-hour job.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Certain 776B Tractors and 777B Trucks may experience problems during cold starts. An Automatic Ether Injection System (AEIS) can be installed to improve starting and combustion during cold startups and increase the service life of the engine.
Affected Product
Model & Identification Number
776B (6JC1-83)
777B (4YC1-1383)
Parts Needed
2 - 3B6768 Bushing2 - 4B4274 Washer8 - 8C5607 Mount1 - 8C9006 Tee1 - 8C9812 Switch1 - 4D7794 Clip3 - 6D1641 Clip1 - 9D5659 Boss1 - 3E4930 Plate1 - 8E1415 Valve Assembly4 - 5G6966 Spacer4 - 9G3695 Plug5 - 9G9150 Clip1 - 9G9152 Clip3 - 9G9154 Clip1 - 9G9813 Alarm Group1 - 3J1907 Seal1 - 3J5390 Plug3 - 4K6177 Clip2 - 6K8180 Grommet1 - 4L6454 Bolt13 - 5M3062 Bolt8 - 9M8406 Clip3 - 7N0140 Tube Assembly2 - 7N9737 Housing2 - 7N9738 Housing1 - 8N1523 Lockwasher2 - 5P0598 Clamp2 - 5P2948 Connector1 - 5P4325 Clip4 - 5P6313 Nut4 - 5P6314 Sleeve1 - 5P6315 Elbow20 - 3S2093 Strap1 - 3T3046 Clip Assembly2 - 3T3048 Clip Assembly2 - 3T3133 Switch1 - 6T4361 Sensor8 - 8T4224 Washer14 - 8T4896 Washer8 - 8T9043 Bolt4 - 6V2686 Clip2 - 6V5066 Seal1 - 6V6809 Seal4 - 2W9499 Bolt1 - 8W8171 Tube1 - 8W8172 Tube1 - 8W8174 Tube2 - 7X0459 Screw1 - 7X0790 Tag2 - 7X1062 Cylinder Assembly2 - 7X1063 Orifice2 - 7X1078 Nozzle Assembly1 - 8X0912 Tube2 - 8X3708 Lamp Assembly1 - 8X3710 Plate Assembly1 - 8X5003 Harness Assembly2 - 8X5012 Plate1 - 8X5013 Wire Assembly1 - 8X5014 Wire Assembly1 - 8X5018 Harness Assembly1 - 8X5020 Plate Assembly2 - 8X5048 Bracket Assembly1 - 8X5415 Wire Assembly1 - 8X7107 Harness Assembly1 - 8X7433 Harness Assembly1 - 8X8386 Wire Assembly2 - 9X0147 Collar1 - 9X0377 Control Group1 - 9X3271 Adapter1 - 9X3495 Clip Assembly1 - 9X4542 Film1 - 9X5303 Control Group4 - 9X6165 Washer1 - 9X6191 Film2 - 9X7137 Valve Assembly2 - 6Y9788 Plate1 - SEHS9241 - Operator Instruction Card **This card is to remain in the cab in a visible location for reference use by the operator.Action Required
If so equipped, remove the existing manual type ether injection system.
Follow the procedure in Special Instruction SEHS9329 "Installation of Automatic Ether Injection System (AEIS)" and install the Automatic Ether Injection System (AEIS).
Service Claim Allowances
This is a 6-hour job.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.