104760-4050 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047604050 1670051h00


 

Information injection-pump assembly

ZEXEL 104760-4050 1047604050
NISSAN-DIESEL 1670051H00 1670051h00
104760-4050 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104760-4050 1047604050
NISSAN-DIESEL 1670051H00 1670051h00


Zexel num
Bosch num
Firm num
Name
104760-4050 
104760-4055 
 
1670051H00  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD42 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   53.2 52.7 53.7
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   53.4 51.4 55.4
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   53.2 52.2 54.2
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   51.3 49.2 53.4
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   11.7 8.7 14.7
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   3
Oil temperature degC   50 48 52
Injection quantity adjustment_03
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   29.9 24.4 35.4
Oil temperature degC   50 48 52
Injection quantity adjustment_04
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   11.7 8.2 15.2
Basic   *
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   12.2 10.2 14.2
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   12.2 9.7 14.7
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 50 80
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 50 80
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   400 270 530
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure kPa   402 382 422
Pressure kgf/cm2   4.1 3.9 4.3
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   402 363 441
Pressure kgf/cm2   4.1 3.7 4.5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1150 1150 1150
Oil temperature degC   50 48 52
Remarks
MEASURE
 
0000001101
Pump speed r/min   1000 1000 1000
Timer stroke mm   1.6 1.4 1.8
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1000 1000 1000
Timer stroke mm   1.6 1.2 2
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1150 1150 1150
Timer stroke mm   2.5 1.9 3.1
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.64 6.54 6.74
MS dimension mm   1 0.9 1.1
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   39 34 44




Information:

Caterpillar: Confidential Yellow
PSP FOR ADDING HOLDDOWN BRACKET AND PLATE TO FUEL INJECTION LINES ON CERTAIN CHALLENGER 65 TRACTORS - MAILED US AND CANADA, LI MITED CACO, LIMITED COFA
  The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
U-159 A-73.1 AU-98.1 1252 PS4250 This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS4250" as Part Number and "7755" as Group Number. Termination Date
October 31, 1989
Problem
The No. 1, No. 2, and No. 3 fuel injection lines may crack at the injector end of the lines due to vibration from injection pulses or engine combustion. A clamping plate and a hold-down bracket can be installed to the lines to reduce vibration.
Affected Product
Model Identification Number CH65 7YC1 - 824, 828-831, 835, 836, 841, 849, 851
Parts Needed
3 - 4B4274 Washer 3 - 1W9169 Clamp 3 - 9N3388 Screw 1 - 9Y7523 Bracket 3 - 1W9167 Clamp As. 1 - 9Y7524 Plate
Action Required
Install the parts needed as shown in Illustrations 1 and 2.
Service Claim Allowances
Product Caterpillar Dealer Suggested Customer Suggested smu/age Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs. whichever (D/N) (Cost) (C/L) (Sell) comes first 0-2000 100% 1 0 0 0 0 0-24 mo 2001-4000 33 1/3% .5 0 .5 0 0 25-36 mo This is a 1-hour job.
Parts Disposition
Not applicable ****** IMAGE: SEBE3893.00001.001 CAPTION: Illustration 1. Top View Of Installation ****** IMAGE: SEBE3893.00001.002 CAPTION: Illustration 2. Side View Of Installation

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