104760-4013 ZEXEL 9 460 613 096 BOSCH INJECTION-PUMP ASSEMBLY 9460613096 1047604013 1670006j09


 

Information injection-pump assembly

BOSCH 9 460 613 096 9460613096
ZEXEL 104760-4013 1047604013
NISSAN-DIESEL 1670006J09 1670006j09
104760-4013 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 104760-4013 zexel genuine, new aftermarket engine parts with delivery

Components :

0. INJECTION-PUMP ASSEMBLY 104760-4013
1. _
2. FUEL INJECTION PUMP 104660-4013
3. NUMBER PLATE 146951-0300
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105148-1121
8. Nozzle and Holder 16600-43G03
9. Open Pre:MPa(Kqf/cm2) 9.8{100}
10. NOZZLE-HOLDER 105078-0050
11. NOZZLE 105007-1130

Scheme ###:

1/6. [1] 146601-0900 PACKING RING
6. [1] 146100-0420 SUPPLY PUMP
9. [1] 146103-0100 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0020 DRIVE SHAFT
12/1. [1] 146200-0000 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-2720 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146221-0120 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146311-6220 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
34. [1] 146312-3200 COMPRESSION SPRING
34B. [1] 146312-1800 COMPRESSION SPRING
34C. [1] 146312-2900 COMPRESSION SPRING
35/1. [1] 146690-3200 SHIM D11.5&9.4T0.1
35/1. [1] 146690-3300 SHIM D11.5&9.4T0.2
35/1. [1] 146690-3400 SHIM D11.5&9.4T0.25
35/1. [1] 146690-3500 SHIM D11.5&9.4T1.0
35/1. [1] 146690-4100 SHIM D11.5&9.4T2
35/1. [1] 146690-4200 SHIM D11.5&9.4T0.5
35/1. [1] 146690-4300 SHIM D11.5&9.4T0.75
36. [1] 146600-0800 O-RING
37. [1] 146310-4020 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
41. [1] 146312-1900 COMPRESSION SPRING
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0500 GUIDE PIN
50. [1] 146405-1920 HYDRAULIC HEAD
50. [1] 146405-1920 HYDRAULIC HEAD
50. [1] 146405-1920 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [6] 146433-0100 GASKET D12&6.4T1.00
55. [6] 146430-0320 DELIVERY-VALVE ASSEMBLY
56. [6] 146432-0000 COMPRESSION SPRING
58. [6] 146440-0220 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
67. [1] 146501-8420 GOVERNOR COVER
67/1. [1] 146508-7721 GOVERNOR COVER
67/2. [1] 146515-3620 CONTROL SHAFT
67/3. [1] 146600-0100 O-RING
67/4. [1] 139310-0200 PLAIN WASHER
67/5. [1] 146537-6120 CONTROL LEVER
67/6. [1] 014110-6440 LOCKING WASHER
67/7. [1] 013020-6040 UNION NUT M6P1H5
67/13. [1] 146621-1700 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-3400 BLEEDER SCREW
67/16. [1] 146526-3400 BLEEDER SCREW
67/18. [1] 146587-8000 COILED SPRING
67/19. [1] 146541-3000 BUSHING
67/21. [1] 146587-9900 COILED SPRING
67/22. [1] 146541-3100 SLOTTED WASHER
67/78. [1] 146600-4400 SEAL RING
67/89. [1] 146541-4900 PLAIN WASHER D20&10T0.5
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
95. [1] 146551-9820 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146975-9300 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
120. [1] 146579-6520 RETAINING PIN
122. [1] 146580-1000 GOVERNOR SPRING
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0620 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146650-4020 PULLING ELECTROMAGNET
137. [2] 139514-0200 GASKET
145. [1] 146621-1000 UNION NUT
147. [1] 146600-5000 O-RING
200. [1] 146206-0100 COILED SPRING
230. [1] 146925-2720 BRACKET
231. [1] 139006-4600 BLEEDER SCREW
236. [1] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-1320 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-7520 WIRE
243. [1] 146621-1000 UNION NUT
244. [1] 020118-1440 BLEEDER SCREW
245. [2] 139512-0500 GASKET
246. [1] 027412-2440 EYE BOLT
247. [1] 146607-4820 PIPE
251. [1] 014010-8140 PLAIN WASHER D18&8.5T1.6
351. [1] 146125-0101 FILTER
352. [1] 146125-0200 COILED SPRING
800S. [1] 146019-8820 PUMP HOUSING
800S/1/6. [1] 146601-0900 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27

Include in #2:

104760-4013 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 613 096 9460613096
ZEXEL 104760-4013 1047604013
NISSAN-DIESEL 1670006J09 1670006j09


Zexel num
Bosch num
Firm num
Name
104760-4013 
9 460 613 096 
1670006J09  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD42 * K 11CK VE6 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   51.7 51.2 52.2
Difference in delivery mm3/st.   3.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   16.7 14.2 19.2
Injection timing adjustment_03
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   44.1 39.6 48.6
Injection timing adjustment_04
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   45 42.9 47.1
Injection timing adjustment_05
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   51.7 50.7 52.7
Injection timing adjustment_06
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   52.9 50.9 54.9
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   16.7 14.7 18.7
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.8 6.8 10.8
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.8 6.8 10.8
Governor adjustment_03
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 50 80
Basic   *
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF at idling position
 
Speed control lever angle_02
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   5
Remarks
Full
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   399 270 528
_02
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   450 318 582
Remarks
Without an O-ring
 
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure with S/T ON kPa   500 461 539
Pressure with S/T ON kgf/cm2   5.1 4.7 5.5
Pressure with S/T OFF kPa   323.5 304 343
Pressure with S/T OFF kgf/cm2   3.3 3.1 3.5
Basic   *
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure with S/T ON kPa   500 461 539
Pressure with S/T ON kgf/cm2   5.1 4.7 5.5
Pressure with S/T OFF kPa   323.5 304 343
Pressure with S/T OFF kgf/cm2   3.3 3.1 3.5
Stop lever angle_03
Pump speed r/min   1600 1600 1600
Pressure with S/T ON kPa   686 637 735
Pressure with S/T ON kgf/cm2   7 6.5 7.5
Pressure with S/T OFF kPa   519.5 490 549
Pressure with S/T OFF kgf/cm2   5.3 5 5.6
Stop lever angle_04
Pump speed r/min   1800 1800 1800
Pressure with S/T OFF kPa   568.5 539 598
Pressure with S/T OFF kgf/cm2   5.8 5.5 6.1
0000001101
Pump speed r/min   1000 1000 1000
Timer stroke with S/T ON mm   3.8 3.4 4.2
Timer stroke with S/T OFF mm   1.6 1.4 1.8
Basic   *
_02
Pump speed r/min   1000 1000 1000
Timer stroke with S/T ON mm   3.8 3.3 4.3
Timer stroke with S/T OFF mm   1.6 1.3 1.9
_03
Pump speed r/min   1800 1800 1800
Timer stroke with S/T OFF mm   5.5 4.9 6.1
_04
Pump speed r/min   2200 2200 2200
Timer stroke with S/T OFF mm   7.3 6.8 7.8
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
0000001401
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   22 21.5 22.5
Timer stroke variation dT mm   -0.1 -0.3 0.1
Basic   *
_02
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   22 21 23
Timer stroke variation dT mm   -0.1 -0.4 0.2
_03
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   15 13.5 16.5
Timer stroke variation dT mm   -0.5 -0.8 -0.2
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.64 6.54 6.74
MS dimension mm   1 0.9 1.1
Control lever angle alpha deg.   55.5 51.5 59.5
Control lever angle beta deg.   40 35 45

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Test data 104760-4013
Control lever angle measurement 1. Measure dimension Ya between the end of the lever and the flange face. 2. Measure the lever angle from the pin hole R (plate). (A) = lever angle and lever reaction force measuring position
----------
Ya=24.3~28.7mm R=53mm
----------
Ya=24.3~28.7mm R=53mm Alpha=51.5~59.5deg Beta=35~45deg




Information:

Changing Ether Cylinders
Ether is poisonous and flammable.Do not store replacement ether cylinders in living areas or in the operator's compartment.Do not smoke while changing ether cylinders.Use ether only in well ventilated areas.Use it with care to avoid fires.Keep the cylinders out of the reach of children.Avoid breathing ether vapors or repeated contact of ether with the skin.Do not store cylinders in direct sunlight.Do not puncture or burn the cylinders.Discard the cylinders in a safe place.
The ether cylinder is located at the right front of the machine, inside the guard. 1. Remove the two bolts to open the guard. 2. Loosen the clamp (1). Unscrew the cylinder (2). 3. Remove the used gasket and replace it with the new one provided with each new cylinder. 4. Install a new cylinder and tighten it hand tight. Tighten the clamp.5. Close the guard and install the retaining bolts.
Remove the ether cylinder before shipping the machine.
Draft Frame Arms
(631, 633, 637, 639)
Adjust
The draft frame arms and the scraper bowl can be in contact, but there must be no wear between them. Install wear shoe and shims, as needed, on the inside of draft frame arm. The clearance between the draft frame arm and the scraper bowl must not exceed .00 + 3.0 - .00 mm (.00 + .12 - .00 in).Refer to the Service Manual for your machine or contact your Caterpillar dealer for the correct adjustment procedures.

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