Information injection-pump assembly
ZEXEL
104760-4010
1047604010
Rating:
Cross reference number
ZEXEL
104760-4010
1047604010
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
(Solenoid timer adjustment condition)
OFF
Injection timing adjustment
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
50.9
50.4
51.4
Difference in delivery
mm3/st.
3.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_02
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
52
50
54
Oil temperature
degC
50
48
52
Injection timing adjustment_03
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
50.9
49.9
51.9
Difference in delivery
mm3/st.
4
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_04
Pump speed
r/min
2000
2000
2000
Average injection quantity
mm3/st.
44.7
42.6
46.8
Oil temperature
degC
50
48
52
Injection quantity adjustment
Pump speed
r/min
2300
2300
2300
Average injection quantity
mm3/st.
16.6
13.6
19.6
Difference in delivery
mm3/st.
5
Basic
*
Oil temperature
degC
52
50
54
Injection quantity adjustment_02
Pump speed
r/min
2500
2500
2500
Average injection quantity
mm3/st.
5
Oil temperature
degC
55
52
58
Injection quantity adjustment_03
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
43.5
39
48
Oil temperature
degC
52
50
54
Injection quantity adjustment_04
Pump speed
r/min
2300
2300
2300
Average injection quantity
mm3/st.
16.6
14.1
19.1
Basic
*
Oil temperature
degC
52
50
54
Governor adjustment
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
8.8
6.8
10.8
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
8.8
6.3
11.3
Difference in delivery
mm3/st.
2.5
Basic
*
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
60
50
80
Basic
*
Oil temperature
degC
48
46
50
Remarks
Full
Full
Timer adjustment_02
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
60
50
80
Oil temperature
degC
48
46
50
Speed control lever angle
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1000
1000
1000
Overflow quantity
cm3/min
380
250
510
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
_02
Pump speed
r/min
1000
1000
1000
Oil temperature
degC
50
48
52
Remarks
Measure (solenoid timer without O-ring), S/T Off
Measure (solenoid timer without O-ring), S/T Off
Stop lever angle
Pump speed
r/min
1000
1000
1000
Pressure with S/T ON
kPa
451
412
490
Pressure with S/T ON
kgf/cm2
4.6
4.2
5
Pressure with S/T OFF
kPa
343
323
363
Pressure with S/T OFF
kgf/cm2
3.5
3.3
3.7
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_02
Pump speed
r/min
1000
1000
1000
Pressure with S/T OFF
kPa
343
304
382
Pressure with S/T OFF
kgf/cm2
3.5
3.1
3.9
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_03
Pump speed
r/min
2000
2000
2000
Pressure with S/T OFF
kPa
481
442
520
Pressure with S/T OFF
kgf/cm2
4.9
4.5
5.3
Oil temperature
degC
50
48
52
0000001101
Pump speed
r/min
1000
1000
1000
Timer stroke with S/T ON
mm
3.8
3.4
4.2
Timer stroke with S/T OFF
mm
1.6
1.4
1.8
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
800
800
800
Timer stroke with S/T OFF
mm
0.5
0.5
0.5
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1000
1000
1000
Timer stroke with S/T ON
mm
3.8
3.3
4.3
Timer stroke with S/T OFF
mm
1.6
1.3
1.9
Basic
*
Oil temperature
degC
50
48
52
_04
Pump speed
r/min
2000
2000
2000
Timer stroke with S/T OFF
mm
6.9
6.4
7.4
Oil temperature
degC
50
48
52
_05
Pump speed
r/min
2300
2300
2300
Timer stroke with S/T OFF
mm
7.4
6.9
7.8
Oil temperature
degC
52
50
54
0000001201
Max. applied voltage
V
16
16
16
Test voltage
V
25
24
26
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
6.64
6.54
6.74
MS dimension
mm
1
0.9
1.1
Control lever angle alpha
deg.
25
23
27
Control lever angle beta
deg.
42
37
47
Information:
9. If the engine oil pressure gauge does not register within 10 seconds, stop the engine by pulling up on the accelerator pedal. Have corrections made.10. Keep the engine at low idle until the systems are warm.11. Watch all gauges and indicators. They must have correct readings before moving the machine.Below 0°C (32°F)
1. Follow the steps under "Above 0°C (32°F)."
If the engine does not start after two attempts, use starting fluid. This will prevent excessive battery drain and starting motor overheating.Use starting fluid (ether) only while cranking the engine.Use sparingly, excessive ether can cause piston and ring damage.Ether is to be used for cold weather starting purposes only.
Keep batteries charged to a corrected specific gravity of 1.250 or above. Otherwise, an external electrical source may be required. 2. Use starting fluid while cranking the engine. Push the button located below the start switch, at two second intervals only. A metered amount of starting fluid (ether) is released each time the button is pushed.3. Use additional starting fluid every two seconds until the engine starts.4. Release the start switch when the engine starts. Continue to inject ether until the engine runs smoothly.For starting below - 18°C (0°F), use additional starting aids. A coolant
1. Follow the steps under "Above 0°C (32°F)."
If the engine does not start after two attempts, use starting fluid. This will prevent excessive battery drain and starting motor overheating.Use starting fluid (ether) only while cranking the engine.Use sparingly, excessive ether can cause piston and ring damage.Ether is to be used for cold weather starting purposes only.
Keep batteries charged to a corrected specific gravity of 1.250 or above. Otherwise, an external electrical source may be required. 2. Use starting fluid while cranking the engine. Push the button located below the start switch, at two second intervals only. A metered amount of starting fluid (ether) is released each time the button is pushed.3. Use additional starting fluid every two seconds until the engine starts.4. Release the start switch when the engine starts. Continue to inject ether until the engine runs smoothly.For starting below - 18°C (0°F), use additional starting aids. A coolant