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104760-2546 ZEXEL 9 460 611 465 BOSCH INJECTION-PUMP ASSEMBLY 9460611465 1047602546 167006h711


 

Information injection-pump assembly

BOSCH 9 460 611 465 9460611465
ZEXEL 104760-2546 1047602546
NISSAN 167006H711 167006h711
104760-2546 INJECTION-PUMP ASSEMBLY
Rating:
61
Buy INJECTION-PUMP ASSEMBLY 104760-2546 zexel genuine, new aftermarket engine parts with delivery

Components :

0. INJECTION-PUMP ASSEMBLY 104760-2546
1. _
2. FUEL INJECTION PUMP 104660-2546
3. NUMBER PLATE 146981-0400
4. _
5. CAPSULE
6. ADJUSTING DEVICE 146679-0520
7. NOZZLE AND HOLDER ASSY 105141-2991
8. Nozzle and Holder 16600-84T07
9. Open Pre:MPa(Kqf/cm2) 12.7{130}
10. NOZZLE-HOLDER 105071-0681
11. NOZZLE 105000-2200

Scheme ###:

PACKING RING
1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0220 SUPPLY PUMP
9. [1] 146103-0100 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0420 DRIVE SHAFT
12/1. [1] 146200-0400 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-3420 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146221-1120 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146311-8620 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
34. [1] 146312-2600 COMPRESSION SPRING
34B. [1] 146312-3900 COMPRESSION SPRING
35/1. [1] 146690-3200 SHIM D11.5&9.4T0.1
35/1. [1] 146690-3300 SHIM D11.5&9.4T0.2
35/1. [1] 146690-3400 SHIM D11.5&9.4T0.25
35/1. [1] 146690-3500 SHIM D11.5&9.4T1.0
35/1. [1] 146690-4100 SHIM D11.5&9.4T2
35/1. [1] 146690-4200 SHIM D11.5&9.4T0.5
35/1. [1] 146690-4300 SHIM D11.5&9.4T0.75
36. [1] 146600-0800 O-RING
37. [1] 146310-4020 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
41. [1] 146312-2000 COMPRESSION SPRING
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0600 GUIDE PIN
50. [1] 146405-2720 HYDRAULIC HEAD
50. [1] 146405-2720 HYDRAULIC HEAD
50. [1] 146405-2720 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [6] 146433-0100 GASKET D12&6.4T1.00
55. [6] 146430-4620 DELIVERY-VALVE ASSEMBLY
56. [6] 146432-0000 COMPRESSION SPRING
58. [6] 146440-2720 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146503-8620 GOVERNOR COVER
67/1. [1] 146805-8020 GOVERNOR COVER
67/14. [1] 146621-1700 UNION NUT
67/16. [1] 146526-3400 BLEEDER SCREW
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146514-4520 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146830-6520 CONTROL LEVER
72B. [1] 146830-6620 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 013020-6040 UNION NUT M6P1H5
95. [1] 146861-9820 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146975-4200 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146650-6020 PULLING ELECTROMAGNET
136B. [1] 146650-5420 PULLING ELECTROMAGNET
136C. [1] 146650-6320 PULLING ELECTROMAGNET
137. [2] 139514-0200 GASKET
145. [1] 146621-1000 UNION NUT
147. [1] 146600-5000 O-RING
200. [1] 146206-0100 COILED SPRING
214. [1] 146542-5000 BUSHING
216. [1] 146542-5100 BUSHING
217. [1] 146541-3100 SLOTTED WASHER
218. [1] 146592-5600 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-5700 COILED SPRING
221. [1] 146927-8020 BRACKET
222. [3] 139006-4600 BLEEDER SCREW
224. [1] 146925-0300 BRACKET
240. [1] 146650-0720 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0200 GASKET D18.5&12.2T1.00
246. [1] 139812-0500 EYE BOLT
247. [1] 146666-4321 PIPE
248. [1] 146614-0200 SPACER BUSHING
275. [1] 146612-5020 BRACKET
276. [2] 010010-1640 BLEEDER SCREW M10P1.5L16 4T
280. [1] 146361-1020 START ADVANCE ASSY
281. [1] 146600-0800 O-RING
282. [2] 010206-1240 HEX-SOCKET-HEAD CAP SCREW M6P1L12
287. [1] 020146-1440 BLEEDER SCREW M6P1L14
309. [4] 020146-1440 BLEEDER SCREW M6P1L14
309. [4] 020146-1440 BLEEDER SCREW M6P1L14
311. [2] 010206-1040 HEX-SOCKET-HEAD CAP SCREW
318. [1] 146931-1620 BRACKET
330. [1] 146927-0600 PLATE
331. [2] 020106-1040 BLEEDER SCREW M6P1L12
350. [1] 146931-1720 BRACKET
800S. [1] 146019-3520 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
905. [1] 146679-0520 ACTUATOR
906. [1] 146981-0400 NAMEPLATE
916. [1] 146662-3020 WIRE
924. [1] 146680-4000 DAMPER
925. [5] 020146-1440 BLEEDER SCREW M6P1L14
925. [5] 020146-1440 BLEEDER SCREW M6P1L14
936. [1] 146683-9820 POTENTCIOMETER
936/2. [1] 146931-2520 BRACKET
936/3. [2] 139104-0400 FLAT-HEAD SCREW
936/4. [1] 146649-0400 JOINT CONNECTION
936/4B. [1] 146649-0500 JOINT CONNECTION
936/4C. [1] 146649-0600 JOINT CONNECTION
936/4D. [1] 146649-0700 JOINT CONNECTION
936/4E. [1] 146649-0800 JOINT CONNECTION
936/4F. [1] 146649-0900 JOINT CONNECTION
936/4G. [1] 146649-1000 JOINT CONNECTION
936/4H. [1] 146649-1100 JOINT CONNECTION
936/4I. [1] 146649-1200 JOINT CONNECTION
936/4J. [1] 146649-1300 JOINT CONNECTION
936/4K. [1] 146649-1400 JOINT CONNECTION
936/4L. [1] 146649-1500 JOINT CONNECTION
937. [1] 146927-4000 BRACKET
938. [3] 139006-4800 BLEEDER SCREW
938. [3] 139006-4800 BLEEDER SCREW
939. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
947S. [1] 146683-9810 POTENTCIOMETER

Include in #2:

104760-2546 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 465 9460611465
ZEXEL 104760-2546 1047602546
NISSAN 167006H711 167006h711


Zexel num
Bosch num
Firm num
Name
104760-2546 
9 460 611 465 
167006H711  NISSAN
INJECTION-PUMP ASSEMBLY
RD28 K 11CK INJECTION PUMP ASSY VE6 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   29.3 28.9 29.7
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   29.3 28.3 30.3
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   28.9 25.9 31.9
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   29.9 27.4 32.4
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1800 1800 1800
Average injection quantity mm3/st.   31.1 28.1 34.1
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   32.4 28.9 35.9
Oil temperature degC   52 50 54
Injection timing adjustment_07
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   32.3 28.8 35.8
Oil temperature degC   55 52 58
Injection quantity adjustment
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   27 25 29
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   6.5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   27 23.5 30.5
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   290 290 290
Average injection quantity mm3/st.   11 10 12
Difference in delivery mm3/st.   1
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   290 290 290
Average injection quantity mm3/st.   11 9 13
Difference in delivery mm3/st.   1.7
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_03
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   7
Oil temperature degC   48 46 50
Boost compensator adjustment
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   17 10.5 23.5
Oil temperature degC   50 48 52
Lever angle (shim thickness) mm   4.6 4.55 4.65
Boost compensator adjustment_02
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   10.4 3.4 17.4
Oil temperature degC   50 48 52
Lever angle (shim thickness) mm   4.6 4.55 4.65
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   35 35
Oil temperature degC   48 46 50
Remarks
Full  
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   35 35
Oil temperature degC   48 46 50
Remarks
Full  
Speed control lever angle
Pump speed r/min   290 290 290
Average injection quantity mm3/st.   6
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position  
Speed control lever angle_02
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   50 48 52
Remarks
Magnet OFF at full-load position  
0000000901
Pump speed r/min   900 900 900
Overflow quantity with S/T ON cm3/min   465 335 595
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   900 900 900
Pressure with S/T ON kPa   422 393 451
Pressure with S/T ON kgf/cm2   4.3 4 4.6
Pressure with S/T OFF kPa   343 294 392
Pressure with S/T OFF kgf/cm2   3.5 3 4
Basic   *
Oil temperature degC   50 48 52
Remarks
ON  
Stop lever angle_02
Pump speed r/min   900 900 900
Pressure with S/T ON kPa   422 383 461
Pressure with S/T ON kgf/cm2   4.3 3.9 4.7
Pressure with S/T OFF kPa   343 284 402
Pressure with S/T OFF kgf/cm2   3.5 2.9 4.1
Basic   *
Oil temperature degC   50 48 52
Remarks
ON  
Stop lever angle_03
Pump speed r/min   1800 1800 1800
Pressure with S/T ON kPa   628 589 667
Pressure with S/T ON kgf/cm2   6.4 6 6.8
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   2500 2500 2500
Pressure with S/T ON kPa   775 736 814
Pressure with S/T ON kgf/cm2   7.9 7.5 8.3
Oil temperature degC   55 52 58
0000001101
Pump speed r/min   900 900 900
Timer stroke with S/T ON mm   4.6 4.4 4.8
Timer stroke with S/T OFF mm   2.9 2.5 3.3
Basic   *
Oil temperature degC   50 48 52
Remarks
ON  
_02
Pump speed r/min   900 900 900
Timer stroke with S/T ON mm   4.6 4.3 4.9
Timer stroke with S/T OFF mm   2.9 2.4 3.4
Basic   *
Oil temperature degC   50 48 52
Remarks
ON  
_03
Pump speed r/min   1200 1200 1200
Timer stroke with S/T ON mm   6.1 5.6 6.6
Oil temperature degC   50 48 52
_04
Pump speed r/min   1800 1800 1800
Timer stroke with S/T ON mm   9.1 8.4 9.8
Oil temperature degC   50 48 52
_05
Pump speed r/min   2300 2300 2300
Timer stroke with S/T ON mm   11.1 10.6 11.5
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   7.22 7.12 7.32
MS dimension mm   1.8 1.7 1.9
Control lever angle alpha deg.   23 19 27
Control lever angle beta deg.   41 36 46

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104760-2546
Adjustment of the potentiometer Adjusting method (dummy bolt method) 1. Position the control lever at the adjusting points in the table, hold the dummy bolt against the lever and fix. 2. In the fixed position, install the potentiometer so that the output voltage is V1 (supply voltage Vi). 3. After completing potentiometer installation, remove the dummy bolt. A:Adjusting point B:Checking point C:Control lever angle N:Pump speed Q:Injection quantity Vo:Output voltage M:Connecting diagram for the potentiometer O:Output P:Output when (2) and (3) connected. I:Idle position F:Full speed position P:Boost pressure
----------
Vi=10V V1=3.20+-0.03V
----------
N1=600r/min V1=3.20+-0.03V V2=1.73+-0.67V V3=9.6--V Q1=16.9+-1.0cm3/1,000st a=0deg b=(41)deg Vi=10V

0000001901 W-CSD ADJUSTMENT

Test data 104760-2546
Adjustment of the W-CSD Adjust the timer stroke determined from the graph below using screw (A). X:Temperature t (deg C) Y:Timer stroke TA B:Timer stroke TA: (O): diagram 1. (P): diagram 2
----------

----------
B:t(degC)<=10:TA=2.05mm 10<=t(degC)<=20:TA=-0.019t+2.24 20<=t(degC)<=55:TA=-0.0531t+2.922

0000002001 DASHPOT ADJUSTMENT

Test data 104760-2546
Adjustment of the dash pot 1. Insert a block gauge L1 (thickness gauge) between the idle set screw and the bracket. 2. In the above condition, adjust the elongated hole so that the pushrod contacts the control lever. Then, fix using the bolt. TT Note: (1)The dashpot and control lever contact faces must be smooth. (2)Confirm that the control lever returns to the idling position. ISC actuator installation 1. Maintain the control lever in the idling position. 2. Fix the actuator bracket (A) so that the clearance between the control lever and the ISC lever's roller (B) is L2.
----------
L1=3.9+-0.05mm L2=1.0+1.0-0.5mm T=6~9Nm{0.6~0.9kgfm}
----------
L1=3.9+-0.05mm L2=1.0+1.0-0.5mm

0000002101 A/T PLATE ADJUSTMENT

Test data 104760-2546
A/T wire installation plate adjustment Confirm angle beta and adjust the A/T wire installation plate using angle beta in (1), (2) and (3) below. (1)When a <= beta <= b, adjust the plate so that R = R1. (2)When c <= beta <= d, adjust the plate so that R = R2. (3)When e <= beta <= f, adjust the plate so that R = R3. (A) = A/T wire installation plate
----------
a=37deg b=40.0deg c=40.0deg d=43.5deg e=43.5deg f=47deg R1=62.5mm R2=57.5+-0.4mm R3=53.5mm
----------
T=6~9N-m{0.6~0.9kgf-m} SW=SW10




Information:

2. Loosen clamp (1).3. Remove two bolts (2).4. Remove two bolts (3) and washers.5. Remove water pump (4) and the gasket. When installing replace the gasket. Make sure all gasket surfaces are clean and free of dirt. For installation of the water pump, reverse the removal steps.6. Fill the radiator with coolant to the proper level. See the Operation & Maintenance Manual.Disassemble & Assemble Water Pump
The following tools are needed for disassembly. Start By:a. remove water pump 1. Remove bolt (15) and the washer. Remove bearing (12) and gear (10) as a unit.2. Use Tool (A), (C) and a press, and remove bearing (12) from gear (10).3. Remove snap ring (8) with Tool (B).4. Remove two bolts (1), the washers, cover (14) and gasket (2) from water pump housing (18).5. Loosen bolt (13) approximately 6.4 mm (.25 in). Hit the bolt with a soft hammer to loosen impeller (16) from shaft (9).6. Remove bolt (13), washer (11), impeller (16), spring (3) and seal assembly (4) from shaft (9).7. Remove bearing (7) and shaft (9) as a unit.8. Use Tool (A), (C) and a press to remove bearing (7) from shaft (9).9. Remove ceramic seal (5) and seal (17) from water pump housing (18).10. Use Tool (C) to remove lip-type seal (6) from the water pump housing. The following steps are for assembly of the water pump. The following tools are needed for assembly. 11. Install lip-type seal (6) in water pump housing (18) with Tool (C). The lip of the seal must be toward the bearings. Put clean engine oil on the lip of the seal.12. Install shaft (9) in bearing (7) with a press.13. Install shaft (9) and bearing (7) as a unit in water pump housing (18).14. Install snap ring (8) with Tool (B).
Clean water only is permitted for use as a lubricant for assembly. Do not damage or put hands on the wear surface of the carbon ring or the ceramic ring. Install the ceramic ring with the smoothest face of the ring toward the carbon seal assembly.
15. Put ceramic ring (5) in position in seal (17). Use hand pressure and Tool (D) to install the ceramic ring.16. Remove spring (3) from seal assembly (4). Use hand pressure and Tool (D) to install the seal assembly. Push seal assembly (4) on shaft (9) until it makes light contact with ceramic ring (5).17. Install spring (3) on seal assembly (4). Put impeller (16) in position on shaft (9), and install washer (11) and bolt (13) that hold it. Tighten bolt (13) to a torque of 38.0 1.5 N m (28 1 lb ft).18. Put gasket (2) and cover (14) in position on water pump housing (18). Install the two washers and bolts (1) that hold them.19. Install bearing (12) on gear (10) with a press.20. Position gear (10) and bearing (12) as a unit on shaft (9). Install the washer and bolt (15) that hold them together. Tighten bolt (15) to a torque of

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