104760-2421 ZEXEL 9 460 613 805 BOSCH INJECTION-PUMP ASSEMBLY 9460613805 1047602421 16700v7275

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 613 805 9460613805

ZEXEL 104760-2421 1047602421

NISSAN 16700V7275 16700v7275

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Buy INJECTION-PUMP ASSEMBLY 104760-2421 zexel genuine, new aftermarket engine parts with delivery

Components :

0.	INJECTION-PUMP ASSEMBLY	104760-2421
1.	_
2.	FUEL INJECTION PUMP	104660-2311
3.	NUMBER PLATE	146908-9700
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105141-2512
8.	Nozzle and Holder	16600-05E26
9.	Open Pre:MPa(Kqf/cm2)	12.7{130}
10.	NOZZLE-HOLDER	105071-0681
11.	NOZZLE	105000-1871

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0220	SUPPLY PUMP
9.	[1]	146103-0100	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0420	DRIVE SHAFT
12/1.	[1]	146200-0400	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-1620	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146221-1020	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146311-6820	PUMP PLUNGER
32.	[1]	146301-0200	SLIDING PIECE
34.	[1]	146312-2500	COMPRESSION SPRING
34B.	[1]	146312-3100	COMPRESSION SPRING
35/1.	[1]	146690-3200	SHIM D11.5&9.4T0.1
35/1.	[1]	146690-3300	SHIM D11.5&9.4T0.2
35/1.	[1]	146690-3400	SHIM D11.5&9.4T0.25
35/1.	[1]	146690-3500	SHIM D11.5&9.4T1.0
35/1.	[1]	146690-4100	SHIM D11.5&9.4T2
35/1.	[1]	146690-4200	SHIM D11.5&9.4T0.5
35/1.	[1]	146690-4300	SHIM D11.5&9.4T0.75
36.	[1]	146600-0800	O-RING
37.	[1]	146310-1600	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
41.	[1]	146312-1900	COMPRESSION SPRING
42.	[1]	146602-8500	PLAIN WASHER
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM D17&5.2T2.1
48/1.	[1]	146690-5900	SHIM D17&5.2T2.2
48/1.	[1]	146690-6000	SHIM D17&5.2T2.3
48/1.	[1]	146690-6100	SHIM D17&5.2T2.4
48/1.	[1]	146690-6200	SHIM D17&5.2T2.5
48/1.	[1]	146690-6300	SHIM D17&5.2T2.6
48/1.	[1]	146690-6400	SHIM D17&5.2T2.7
48/1.	[1]	146690-6500	SHIM D17&5.2T2.8
48/1.	[1]	146690-6600	SHIM D17&5.2T2.9
48/1.	[1]	146690-6700	SHIM D17&5.2T3.0
48/1.	[1]	146690-6800	SHIM D17&5.2T3.1
48/1.	[1]	146690-6900	SHIM D17&5.2T3.2
48/1.	[1]	146690-7000	SHIM D17&5.2T3.3
48/1.	[1]	146690-7100	SHIM D17&5.2T3.4
48/1.	[1]	146690-7200	SHIM D17&5.2T0.4
48/1.	[1]	146690-7300	SHIM D17&5.2T0.6
48/1.	[1]	146690-7400	SHIM D17&5.2T0.7
48/1.	[1]	146690-7500	SHIM D17&5.2T1.9
48/1.	[1]	146690-7800	SHIM D17&5.2T0.2
49.	[2]	146234-0120	GUIDE PIN
50.	[1]	146408-0420	HYDRAULIC HEAD
50.	[1]	146408-0420	HYDRAULIC HEAD
50.	[1]	146408-0420	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[6]	146433-0100	GASKET D12&6.4T1.00
55.	[6]	146430-3220	DELIVERY-VALVE ASSEMBLY
56.	[6]	146432-0000	COMPRESSION SPRING
58.	[6]	146440-0220	FITTING
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146503-2721	GOVERNOR COVER
67/1.	[1]	146508-2221	GOVERNOR COVER
67/14.	[1]	146621-1700	UNION NUT
67/16.	[1]	146526-3400	BLEEDER SCREW
67/78.	[1]	146600-4400	SEAL RING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3720	THREADED PIN
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146513-3220	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146534-6122	CONTROL LEVER
72B.	[1]	146534-6222	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	146621-0700	UNION NUT
95.	[1]	146561-3420	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0100	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
110/1.	[1]	146571-0500	SHIM D20.2&8.3T1.15
110/1.	[1]	146571-0600	SHIM D20.2&8.3T1.35
110/1.	[1]	146571-0700	SHIM D20.2&8.3T1.55
110/1.	[1]	146571-0800	SHIM D20.2&8.3T1.75
111.	[1]	146602-0600	PLAIN WASHER D20&8.4T1.40
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER D17&6.4T1.60
115.	[1]	146575-2100	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG L2.10
117/1.	[1]	146577-1900	PLUG L2.30
117/1.	[1]	146577-2000	PLUG L2.50
117/1.	[1]	146577-2100	PLUG L2.70
117/1.	[1]	146577-2200	PLUG L2.90
117/1.	[1]	146577-2300	PLUG L3.10
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-3200	PLUG L4.90
117/1.	[1]	146577-3300	PLUG L5.10
117/1.	[1]	146577-6700	PLUG L2.2
117/1.	[1]	146577-6800	PLUG L2.4
117/1.	[1]	146577-6900	PLUG L2.6
117/1.	[1]	146577-7000	PLUG L2.8
117/1.	[1]	146577-7100	PLUG L3.0
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
117/1.	[1]	146577-8000	PLUG L4.8
117/1.	[1]	146577-8100	PLUG L5.0
117/1.	[1]	146877-0000	PLUG L5.2
117/1.	[1]	146877-0100	PLUG L5.3
117/1.	[1]	146877-0200	PLUG L5.4
117/1.	[1]	146877-0300	PLUG L5.5
117/1.	[1]	146877-4700	PLUG
117/1.	[1]	146877-4800	PLUG
117/1.	[1]	146877-4900	PLUG
117/1.	[1]	146877-5000	PLUG
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0220	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0220	OVER FLOW VALVE
137.	[2]	139512-0200	GASKET D18.5&12.2T1.00
138.	[1]	146606-9120	INLET UNION
200.	[1]	146206-0100	COILED SPRING
214.	[1]	146541-1600	BUSHING
217.	[1]	146541-3100	SLOTTED WASHER
218.	[1]	146587-8200	COILED SPRING
219.	[1]	146541-3000	BUSHING
220.	[1]	146587-8600	COILED SPRING
221.	[1]	146627-4420	BRACKET
224.	[1]	146925-0300	BRACKET
240.	[1]	146650-0720	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
243.	[1]	146621-1000	UNION NUT
245.	[3]	139512-0200	GASKET D18.5&12.2T1.00
246.	[1]	139812-0500	EYE BOLT
247.	[1]	146610-1921	INLET UNION
248.	[1]	146614-0200	SPACER BUSHING
275.	[1]	146612-5020	BRACKET
276.	[2]	010010-1640	BLEEDER SCREW M10P1.5L16 4T
280.	[1]	146360-4120	START ADVANCE ASSY
281.	[1]	146600-0800	O-RING
282.	[2]	010206-1240	HEX-SOCKET-HEAD CAP SCREW M6P1L12
287.	[1]	020146-1440	BLEEDER SCREW M6P1L14
330.	[1]	146927-0600	PLATE
331.	[2]	020106-1040	BLEEDER SCREW M6P1L12
800S.	[1]	146019-3520	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-0720	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
905.	[1]	146679-0520	ACTUATOR
905/2.	[1]	146627-4901	BRACKET
905/3.	[2]	020146-1270	BLEEDER SCREW
906.	[1]	146908-9700	NAMEPLATE
924.	[1]	146680-3320	DAMPER
925.	[2]	139006-4600	BLEEDER SCREW
932.	[1]	146670-4720	SWITCH
932/1.	[1]	146670-4420	SWITCH UNIT
932/2.	[1]	146627-4000	BRACKET
933.	[1]	010006-1640	BLEEDER SCREW M6P1L16 4T
934.	[1]	013030-6040	UNION NUT M6P1H3.6
935.	[2]	010206-1040	HEX-SOCKET-HEAD CAP SCREW
937.	[1]	146627-4820	BRACKET
938.	[2]	139006-4800	BLEEDER SCREW
938.	[2]	139006-4800	BLEEDER SCREW
939.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW

Include in #2:

104760-2421 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 613 805 9460613805

ZEXEL 104760-2421 1047602421

NISSAN 16700V7275 16700v7275

Zexel num

Bosch num

Firm num

Name

104760-2421
104760-2422

9 460 613 805

16700V7275 NISSAN

INJECTION-PUMP ASSEMBLY
RD28 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 30.5 30.1 30.9

Difference in delivery mm3/st. 2

Basic *

Injection timing adjustment_02

Pump speed r/min 2600 2600 2600

Average injection quantity mm3/st. 27 24.5 29.5

Injection timing adjustment_03

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 30.7 28.6 32.8

Injection timing adjustment_04

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 30.2 28.2 32.2

Injection timing adjustment_05

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 30.6 28.6 32.6

Injection timing adjustment_06

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 30.9 29.4 32.4

Injection timing adjustment_07

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 30.5 29.6 31.4

Injection timing adjustment_08

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 31.3 29.5 33.1

Injection quantity adjustment

Pump speed r/min 2600 2600 2600

Average injection quantity mm3/st. 27 25 29

Difference in delivery mm3/st. 4.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 2800 2800 2800

Average injection quantity mm3/st. 6.5

Governor adjustment

Pump speed r/min 290 290 290

Average injection quantity mm3/st. 9 8 10

Difference in delivery mm3/st. 1.7

Basic *

Governor adjustment_02

Pump speed r/min 290 290 290

Average injection quantity mm3/st. 9 8 10

Governor adjustment_03

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 3

Boost compensator adjustment

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 11.8 5.3 18.3

Remarks
From idle

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 43 43

Difference in delivery mm3/st. 15

Basic *

Speed control lever angle

Pump speed r/min 290 290 290

Average injection quantity mm3/st. 4

Speed control lever angle_02

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 0 0 0

0000000901

Pump speed r/min 900 900 900

Overflow quantity cm3/min 390 258 522

Stop lever angle

Pump speed r/min 900 900 900

Pressure kPa 372.5 343 402

Pressure kgf/cm2 3.8 3.5 4.1

Basic *

Stop lever angle_02

Pump speed r/min 900 900 900

Pressure kPa 372.5 343 402

Pressure kgf/cm2 3.8 3.5 4.1

Stop lever angle_03

Pump speed r/min 1800 1800 1800

Pressure kPa 578.5 549 608

Pressure kgf/cm2 5.9 5.6 6.2

Stop lever angle_04

Pump speed r/min 2500 2500 2500

Pressure kPa 745.5 716 775

Pressure kgf/cm2 7.6 7.3 7.9

0000001101

Pump speed r/min 900 900 900

Timer stroke mm 2.9 2.7 3.1

Basic *

_02

Pump speed r/min 900 900 900

Timer stroke mm 2.9 2.6 3.2

_03

Pump speed r/min 1200 1200 1200

Timer stroke mm 4.7 4.1 5.3

_04

Pump speed r/min 1800 1800 1800

Timer stroke mm 8.1 7.3 8.9

_05

Pump speed r/min 2300 2300 2300

Timer stroke mm 9.7 9.2 10.2

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 7.24 7.14 7.34

MS dimension mm 1.8 1.7 1.9

Control lever angle alpha deg. 23 19 27

Control lever angle beta deg. 42 37 47

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Adjustment of the W-CSD Adjust the timer stroke using the screw so that it is as determined from the graph. Caution: The temperature of the wax at adjustment must not exceed a. A:Screw B:Timer stroke graph X:Temperature t Y:Timer stroke TA
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a=30degC
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0000001901 ACCELERATOR SWITCH ADJ

Adjustment of the accelerator switch 1. Fix the accelerator switch adjusting bolt (C) so that it protrudes L1 from the locknut (D). 2. Insert a block gauge thickness L2 between the idle set screw (A) and the bracket (B), adjust the accelerator switch and set it at the point where it changes from ON to OFF. E = idle switch F = block gauge G = protruding screw
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L1=4mm L2=2.6+-0.05mm
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L1=4mm L2=2.6+-0.05mm

0000002001 DASHPOT ADJUSTMENT

Adjustment of the dash pot 1. Insert a block gauge L1 (thickness gauge) between the idle set screw (C) and the control lever (D). 2. In the above condition, adjust the position of the dash pot so that the dash pot adjustment screw (A) contacts the push rod and then fix the screw using the nut (B). TT Note: (1)Confirm that the dashpot and control lever contact faces are smooth. (2)Confirm that the control lever returns to the idling position. ISC actuator installation 1. Maintain the control lever in the idling position. 2. Fix actuator bracket (F) so that the gap between the control lever and the ISC lever's roller (E) is L2.
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T=6~7N-m(0.6~0.7kgf-m) L1=2.7+-0.05mm L2=1.0+1.0-0.5mm
----------
L1=2.7+-0.05mm L2=1.0+1.0-0.5mm

Information:

(1) Fuel pump adapter assembly diameter ... 88.864 to 88.887 mm (3.4986 to 3.4995 in.) Bore diameter in cylinder block for fuel pump adapter assembly and upper thrust collar ... 88.90 to 88.936 mm (3.500 to 3.5014 in.)Clearance of adapter assembly in cylinder block ... 0.013 to 0.071 mm (.0005 to .0028 in.)(2) Inside diameter of bushing in adapter assembly ... 47.625 to 47.666 mm (1.8750 to 1.8766 in.) Upper fuel pump drive shaft diameter ... 47.533 to 47.574 mm (1.8714 to 1.8730 in.)Clearance of drive shaft in adapter assembly bushing ... 0.05 to 0.132 mm (.002 to .0052 in.)(3) Outside diameter of upper thrust collar ... 88.80 to 88.85 mm (3.496 to 3.498 in.) Clearance of upper thrust collar in block ... 0.05 to 0.137 mm (.002 to .0054 in.)Inside diameter of upper thrust collar ... 47.90 to 48.01 mm (1.886 to 1.890 in.)Clearance of fuel pump drive shaft in thrust collar ... 0.33 to 0.472 mm (.013 to .0186 in.)Width of groove in upper thrust collar ... 2.431 to 2.456 mm (.0957 to .0967 in.)(4) Upper thrust collar sealing ring thickness ... 2.357 to 2.383 mm (.0928 to .0938 in.) Clearance of sealing ring in groove ... 0.048 to 0.099 mm (.0019 to .0039 in.)(5) Bore diameter in cylinder block for lower thrust bearing ... 57.127 to 57.147 mm (2.2491 to 2.2499 in.) Lower thrust bearing bore diameter for bushing ... 45.242 to 45.283 mm (1.7812 to 1.7828 in.)(6) Outer diameter of bushing ... 45.321 to 45.357 mm (1.7843 to 1.7857 in.) Interference fit of bushing in lower thrust bearing ... 0.038 to 0.114 mm (.0015 to .0045 in.)Inside diameter of bushing (after reaming) ... 41.288 to 41.316 mm (1.6255 to 1.6266 in.)Lower diameter of fuel pump drive shaft ... 41.184 to 41.209 mm (1.6214 to 1.6224 in.)Clearance of fuel pump drive shaft in bushing ... 0.079 to 0.132 mm (.0031 to .0052 in.)(7) Auxiliary drive shaft rear bushing: Outside diameter of bushing ... 35.778 to 35.827 mm (1.4086 to 1.4105 in.)Bore diameter in cylinder block for rear bushing ... 35.720 to 35.753 mm (1.4063 to 1.4076 in.)Interference fit of bushing in cylinder block ... 0.03 to 0.107 mm (.001 to .0042 in.)Inside diameter of installed bushing ... 31.75 to 31.799 mm (1.25 to 1.2519 in.)Running clearance of auxiliary drive shaft in bushing ... 0.03 to 0.099 mm (.001 to .0039 in.)(8) Torque for auxiliary drive shaft gear bolts ... 30 N m (22 lb.ft.)(9) Auxiliary drive shaft gear bore diameter ... 25.40 to 25.43 mm (1.000 to 1.001 in.)(10) Auxiliary drive shaft thrust washers: Thickness ... 4.763 to 4.839 mm (.1875 to .1905 in.)Cylinder block recess depth for thrust washer ... 4.67 to 4.75 mm (.184 to .187 in.)Projection of thrust washer above cylinder block front face ... 0.013 to 0.18 mm (.0005 to .007 in.)Outside