Information injection-pump assembly
ZEXEL
104760-2231
1047602231

Rating:
Components :
0. | INJECTION-PUMP ASSEMBLY | 104760-2231 |
1. | _ | |
2. | FUEL INJECTION PUMP | |
3. | NUMBER PLATE | 146636-5000 |
4. | _ | |
5. | CAPSULE | |
6. | ADJUSTING DEVICE | |
7. | NOZZLE AND HOLDER ASSY | 105111-1281 |
8. | Nozzle and Holder | 16600-V0725 |
9. | Open Pre:MPa(Kqf/cm2) | 12.7{130} |
10. | NOZZLE-HOLDER | 105041-1121 |
11. | NOZZLE | 105000-1760 |
Scheme ###:
1. | [1] | 146005-0320 | PUMP HOUSING 3K D20 LL R |
1/6. | [1] | 146601-0100 | PACKING RING |
6. | [1] | 146100-0120 | SUPPLY PUMP D20 |
9. | [1] | 146103-0000 | COVER |
10. | [2] | 139104-0000 | FLAT-HEAD SCREW |
12. | [1] | 146200-0120 | DRIVE SHAFT D20 LL |
12/1. | [1] | 146200-0100 | DRIVE SHAFT |
12/2. | [1] | 146201-0000 | WOODRUFF KEY |
12/3. | [2] | 146202-0100 | DAMPER |
12/4. | [1] | 146203-0000 | TOOTHED GEAR |
17. | [1] | 146204-0000 | PLAIN WASHER |
20. | [1] | 146210-0020 | ROLLER SET |
24. | [1] | 146303-0000 | BEARING PIN |
25. | [1] | 146304-0000 | BEARING PIN |
26. | [1] | 146305-0000 | CLAMPING BAND |
27. | [1] | 146205-0000 | SLOTTED WASHER |
29. | [1] | 146221-0120 | CAM PLATE '01'Y490 |
30. | [1] | 146600-0800 | O-RING |
31. | [1] | 146300-1100 | PUMP PLUNGER |
32. | [1] | 146301-0000 | SLIDING PIECE |
33. | [1] | 146603-0700 | SHIM |
34. | [1] | 146302-0200 | COMPRESSION SPRING K=2.5 |
35. | [1] | 029998-0710 | SHIM |
35/1. | [0] | 146603-0700 | SHIM |
35/1. | [0] | 146603-0800 | SHIM |
35/1. | [0] | 146603-0900 | SHIM |
35/1. | [0] | 146603-1000 | SHIM |
35/1. | [0] | 146603-1100 | SHIM |
35/1. | [0] | 146603-3600 | SHIM |
36. | [1] | 146600-0800 | O-RING |
37. | [1] | 146310-0000 | COVER |
38. | [2] | 139106-0000 | FLAT-HEAD SCREW |
39. | [1] | 146310-0100 | COVER |
40. | [2] | 139106-0000 | FLAT-HEAD SCREW |
43. | [1] | 146230-0000 | SHIM |
44. | [1] | 146230-0100 | PLAIN WASHER |
45. | [1] | 146231-0000 | SLOTTED WASHER |
47. | [2] | 146233-0000 | SLOTTED WASHER |
48. | [2] | 029998-0570 | SHIM |
48/1. | [2] | 146603-0000 | SHIM |
48/1. | [2] | 146603-0100 | SHIM |
48/1. | [2] | 146603-0200 | SHIM |
48/1. | [2] | 146603-0300 | SHIM |
48/1. | [2] | 146603-0400 | SHIM |
48/1. | [2] | 146603-0500 | SHIM |
48/1. | [2] | 146603-0600 | SHIM |
49. | [2] | 146234-0020 | GUIDE PIN |
50. | [1] | 146405-0220 | HYDRAULIC HEAD |
50. | [1] | 146405-0220 | HYDRAULIC HEAD |
50. | [1] | 146405-0220 | HYDRAULIC HEAD |
51. | [1] | 146600-0000 | O-RING |
52. | [1] | 029998-0330 | SHIM |
52/1. | [1] | 146490-0000 | SHIM |
52/1. | [1] | 146490-0100 | SHIM |
52/1. | [1] | 146490-0200 | SHIM |
52/1. | [1] | 146490-0300 | SHIM |
52/1. | [1] | 146490-0400 | SHIM |
52/1. | [1] | 146490-0500 | SHIM |
52/1. | [1] | 146490-0600 | SHIM |
52/1. | [1] | 146490-0700 | SHIM |
52/1. | [1] | 146490-0800 | SHIM |
52/1. | [1] | 146490-0900 | SHIM |
52/1. | [1] | 146490-1000 | SHIM |
52/1. | [1] | 146490-1100 | SHIM |
52/1. | [1] | 146490-1200 | SHIM |
52/1. | [1] | 146490-1300 | SHIM |
52/1. | [1] | 146490-1400 | SHIM |
52/1. | [1] | 146490-1500 | SHIM |
52/1. | [1] | 146490-1600 | SHIM |
52/1. | [1] | 146490-1700 | SHIM |
52/1. | [1] | 146490-1800 | SHIM |
52/1. | [1] | 146490-1900 | SHIM |
52/1. | [1] | 146490-2000 | SHIM |
52/1. | [1] | 146490-2100 | SHIM |
52/1. | [1] | 146490-2200 | SHIM |
52/1. | [1] | 146490-2300 | SHIM |
52/1. | [1] | 146490-2400 | SHIM |
52/1. | [1] | 146490-2500 | SHIM |
52/1. | [1] | 146490-2600 | SHIM |
52/1. | [1] | 146490-2700 | SHIM |
52/1. | [1] | 146490-2800 | SHIM |
52/1. | [1] | 146490-2900 | SHIM |
52/1. | [1] | 146490-3000 | SHIM |
52/1. | [1] | 146490-3100 | SHIM |
52/1. | [1] | 146490-3200 | SHIM |
52/1. | [1] | 146490-3300 | SHIM |
52/1. | [1] | 146490-3400 | SHIM |
52/1. | [1] | 146490-3500 | SHIM |
52/1. | [1] | 146490-3600 | SHIM |
52/1. | [1] | 146490-3700 | SHIM |
52/1. | [1] | 146490-3800 | SHIM |
52/1. | [1] | 146490-3900 | SHIM |
52/1. | [1] | 146490-4000 | SHIM |
52/1. | [1] | 146490-4100 | SHIM |
52/1. | [1] | 146490-4200 | SHIM |
52/1. | [1] | 146490-4300 | SHIM |
52/1. | [1] | 146490-4400 | SHIM |
52/1. | [1] | 146490-4500 | SHIM |
52/1. | [1] | 146490-4600 | SHIM |
52/1. | [1] | 146490-4700 | SHIM |
52/1. | [1] | 146490-4800 | SHIM |
52/1. | [1] | 146490-4900 | SHIM |
52/1. | [1] | 146490-5000 | SHIM |
54. | [6] | 146433-0100 | GASKET |
55. | [6] | 146430-0020 | DELIVERY-VALVE ASSEMBLY 'VE1' VR35 |
56. | [6] | 146432-0000 | COMPRESSION SPRING K=0.48 |
58. | [6] | 146440-0220 | FITTING D0.45 L=50 |
60. | [4] | 139106-0100 | FLAT-HEAD SCREW |
66. | [1] | 146600-0100 | O-RING |
67. | [1] | 146502-3820 | GOVERNOR COVER |
67/1. | [1] | 146505-6820 | GOVERNOR COVER |
67/4. | [1] | 139310-0200 | PLAIN WASHER |
67/6. | [1] | 014110-6440 | LOCKING WASHER D12.2&6.1T1.5 |
67/8. | [1] | 146515-1820 | LEVER SHAFT |
67/9. | [1] | 146587-4500 | COILED SPRING |
67/10. | [1] | 146600-0200 | O-RING |
67/11. | [1] | 146602-0100 | PLAIN WASHER |
67/12. | [1] | 146540-1000 | CONTROL LEVER |
67/12B. | [1] | 146540-1100 | CONTROL LEVER ' 0' |
67/13. | [3] | 013020-6040 | UNION NUT |
67/13. | [3] | 013020-6040 | UNION NUT |
67/13. | [3] | 013020-6040 | UNION NUT |
67/14. | [1] | 139206-0300 | UNION NUT |
67/15. | [1] | 146526-1100 | FLAT-HEAD SCREW |
67/16. | [1] | 146526-2400 | FLAT-HEAD SCREW |
67/17. | [1] | 146526-0100 | FLAT-HEAD SCREW |
67/26. | [1] | 146619-1720 | BRACKET |
68. | [1] | 146510-0520 | CONTROL SHAFT R=10 S R |
68. | [1] | 146510-0520 | CONTROL SHAFT R=10 S R |
69. | [1] | 139310-0200 | PLAIN WASHER |
72. | [1] | 146531-9120 | CONTROL LEVER ' 91' |
72B. | [1] | 146531-9220 | CONTROL LEVER ' 92' |
73. | [1] | 014110-6440 | LOCKING WASHER D12.2&6.1T1.5 |
75. | [1] | 013020-6040 | UNION NUT |
87. | [1] | 139308-0300 | PLAIN WASHER |
88. | [1] | 146545-0300 | THREADED PIN |
88B. | [1] | 146545-0400 | THREADED PIN |
88C. | [1] | 146545-0500 | THREADED PIN |
90. | [1] | 139208-0100 | UNION NUT |
91. | [1] | 146600-1200 | O-RING |
92. | [1] | 146600-1000 | SEAL RING |
95. | [1] | 146561-1120 | FULCRUM LEVER I=2.2 |
104. | [2] | 146568-0000 | SLOTTED SPRING PIN |
105. | [2] | 026508-1140 | GASKET |
106. | [2] | 146588-0000 | COILED SPRING |
107. | [1] | 146569-0100 | UNION NUT |
108. | [1] | 146570-0000 | GOVERNOR SHAFT L |
109. | [1] | 146600-0400 | O-RING |
110. | [1] | 029998-4130 | SHIM |
110/1. | [1] | 146571-0000 | SHIM |
110/1. | [1] | 146571-0100 | SHIM |
110/1. | [1] | 146571-0200 | SHIM |
110/1. | [1] | 146571-0300 | SHIM |
110/1. | [1] | 146571-0400 | SHIM |
110/1. | [1] | 146571-0500 | SHIM |
110/1. | [1] | 146571-0600 | SHIM |
110/1. | [1] | 146571-0700 | SHIM |
110/1. | [1] | 146571-0800 | SHIM |
111. | [1] | 146602-0600 | PLAIN WASHER |
112. | [1] | 146572-0020 | FLYWEIGHT ASSEMBLY |
114. | [1] | 146602-0500 | PLAIN WASHER |
115. | [1] | 146575-0500 | SLIDING SLEEVE D2.0 |
116. | [1] | 146576-0000 | SEALING CAP |
117. | [1] | 029998-5510 | PLUG SKH51 |
117/1. | [1] | 146577-1800 | PLUG |
117/1. | [1] | 146577-1900 | PLUG |
117/1. | [1] | 146577-2000 | PLUG |
117/1. | [1] | 146577-2100 | PLUG |
117/1. | [1] | 146577-2200 | PLUG |
117/1. | [1] | 146577-2300 | PLUG |
117/1. | [1] | 146577-2400 | PLUG |
117/1. | [1] | 146577-2500 | PLUG |
117/1. | [1] | 146577-2600 | PLUG |
117/1. | [1] | 146577-2700 | PLUG |
117/1. | [1] | 146577-2800 | PLUG |
117/1. | [1] | 146577-2900 | PLUG |
117/1. | [1] | 146577-3000 | PLUG |
117/1. | [1] | 146577-3100 | PLUG |
117/1. | [1] | 146577-3200 | PLUG |
117/1. | [1] | 146577-3300 | PLUG |
123. | [4] | 139106-0200 | FLAT-HEAD SCREW |
130. | [1] | 146421-0020 | CAPSULE D14 |
130/2. | [1] | 026508-1140 | GASKET |
130/3. | [1] | 146422-0000 | BLEEDER SCREW |
130/4. | [1] | 146600-0500 | O-RING |
133. | [1] | 146600-0600 | O-RING |
134. | [1] | 146600-0700 | O-RING |
135. | [1] | 146110-0220 | CONTROL VALVE '02'4XD1.6K=1.5 |
135/5. | [1] | 146114-0000 | SPRING WASHER |
136. | [1] | 146120-0220 | OVER FLOW VALVE |
137. | [2] | 139512-0200 | GASKET |
138. | [1] | 146609-3421 | INLET UNION OUT B1 B1 |
200. | [1] | 146206-0100 | COILED SPRING |
217. | [1] | 146541-3100 | SLOTTED WASHER |
218. | [1] | 146587-1000 | COILED SPRING |
219. | [1] | 146541-3000 | BUSHING |
220. | [1] | 146587-4000 | COILED SPRING |
240. | [1] | 146650-1220 | PULLING ELECTROMAGNET |
240/8. | [1] | 146600-1700 | O-RING |
245. | [3] | 139512-0200 | GASKET |
245. | [3] | 139512-0200 | GASKET |
246. | [1] | 139812-0500 | EYE BOLT |
247. | [1] | 146610-1921 | INLET UNION IN B3 |
248. | [1] | 146614-0200 | SPACER BUSHING |
275. | [1] | 146612-0400 | BRACKET |
276. | [2] | 010010-1640 | BLEEDER SCREW |
800S. | [1] | 146009-0520 | PUMP HOUSING |
800S/1. | [1] | 146005-0320 | PUMP HOUSING 3K D20 LL R |
800S/1/6. | [1] | 146601-0100 | PACKING RING |
804S. | [1] | 146232-0320 | COMPRESSION SPRING |
805S. | [1] | 146574-0120 | PARTS SET |
810S. | [1] | 146600-1120 | REPAIR SET |
906. | [1] | 146636-5000 | NUMBER PLATE |
Include in #2:
104760-2231
as INJECTION-PUMP ASSEMBLY
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
(1) Thickness of spacer plate ... 9.970 0.025 mm (.3925 .0010 in.) Thickness of spacer plate gasket ... 0.208 0.025 mm (.0082 .0010 in.) For height of liner over top of spacer plate make reference to Cylinder Liner Projection.(2) Camshaft bearing bore (installed) ... 58.80 0.06 mm (2.315 .002 in.) Bore in block for camshaft bearings ... 65.100 0.025 mm (2.5630 .0010 in.)(3) Bore in block for main bearings (standard size) ... 96.926 0.013 mm (3.8160 .0005 in.) Bore in block for main bearings 0.51 mm (.020 in.) oversize ... 97.436 0.013 mm (3.8361 .0005 in.)(4) Dimension from center of main bearing bore to top of cylinder block (new) ... 383.515 0.165 mm (15.099 .0064 in.)(5) Dimension from center of main bearing bore to bottom of cylinder block (new) ... 153.99 0.10 mm (6.063 .004 in.)(6) Torque for bolts holding bearing caps for main bearings: a. Put 2P2506 Thread Lubricant on threads and washer face.b. Tighten all bolts to ... 41 4 N m (30 3 lb ft)c. Put a mark on each bolt and cap.d. Tighten all bolts from mark ... 90 5° Install bearing caps with the part number toward the front of the engine. Be sure that the mark (number) on the bearing cap next to the bolt hole is in agreement with the mark in the cylinder block.(7) Clearance between main bearing cap and cylinder block ... 0.033 mm (.0013 in.)tight to ... 0.043 mm (.0017 in.) loose Main bearing cap width ... 165.095 0.020 mm (6.4998 .0008 in.)Width of cylinder block for main bearing cap ... 165.100 0.018 mm (6.5000 .0007 in.) (8) Piston cooling orifice.
There are holes in the bores for the main bearings, between the cylinders for piston cooler orifices. These holes must have orifices (8) installed.
(9) Distance two dowels extend from the surface of the cylinder block ... 19.8 0.5 mm (.78 .02 in.)(10) Distance hollow dowel extends from the surface of the cylinder block ... 16.0 0.5 mm (.63 .02 in.)(11) Depth to install two dowels below the surface of the cylinder block (apply loctite #11358) ... 1.0 0.5 mm (.04 .02 in.)(12) Distance dowels extend from the front face of the cylinder block ... 22.4 0.5 mm (.88 .02 in.)(13) Distance stud extends from the front face of the cylinder block ... 15.7 0.5 mm (.62 .02 in.)(14) Distance two dowels extend from the rear face of the cylinder block ... 12.7 0.5 mm (.50 .02 in.)
There are holes in the bores for the main bearings, between the cylinders for piston cooler orifices. These holes must have orifices (8) installed.
(9) Distance two dowels extend from the surface of the cylinder block ... 19.8 0.5 mm (.78 .02 in.)(10) Distance hollow dowel extends from the surface of the cylinder block ... 16.0 0.5 mm (.63 .02 in.)(11) Depth to install two dowels below the surface of the cylinder block (apply loctite #11358) ... 1.0 0.5 mm (.04 .02 in.)(12) Distance dowels extend from the front face of the cylinder block ... 22.4 0.5 mm (.88 .02 in.)(13) Distance stud extends from the front face of the cylinder block ... 15.7 0.5 mm (.62 .02 in.)(14) Distance two dowels extend from the rear face of the cylinder block ... 12.7 0.5 mm (.50 .02 in.)