104760-2010 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047602010 16700v0761


 

Information injection-pump assembly

ZEXEL 104760-2010 1047602010
NISSAN 16700V0761 16700v0761
104760-2010 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104760-2010 1047602010
NISSAN 16700V0761 16700v0761


Zexel num
Bosch num
Firm num
Name
104760-2010 
104760-2011 
 
16700V0761  NISSAN
INJECTION-PUMP ASSEMBLY
LD28 *

Calibration Data:

Adjustment conditions
(Note)
For Japan: year/month/day (change sequence)
  1984/7/23 (2)
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   30.9 30.4 31.4
Difference in delivery mm3/st.   2.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   11.7 8.7 14.7
Injection timing adjustment_03
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   28 26 30
Injection timing adjustment_04
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   30.9 30.4 31.4
Injection timing adjustment_05
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   24 22 26
Injection timing adjustment_06
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   30.1 29.6 30.6
Difference in delivery mm3/st.   2.5
Basic   *
Remarks
For Japan
 
Injection timing adjustment_07
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   10 6.5 13.5
Remarks
For Japan
 
Injection timing adjustment_08
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   27.3 25.3 29.3
Remarks
For Japan
 
Injection timing adjustment_09
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   30.1 29.1 31.1
Remarks
For Japan
 
Injection timing adjustment_10
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   23.4 21.4 25.4
Remarks
For Japan
 
Injection quantity adjustment
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   11.7 8.7 14.7
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   5
Injection quantity adjustment_03
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   10 7 13
Basic   *
Remarks
For Japan
 
Injection quantity adjustment_04
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   5
Remarks
For Japan
 
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.6 7.1 10.1
Difference in delivery mm3/st.   3
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.6 7.1 10.1
Governor adjustment_03
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   4
Governor adjustment_04
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.2 6.7 9.7
Difference in delivery mm3/st.   3
Basic   *
Remarks
For Japan
 
Governor adjustment_05
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.2 6.2 10.2
Remarks
For Japan
 
Governor adjustment_06
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   4
Remarks
For Japan
 
Boost compensator adjustment
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   13.4 8.4 18.4
Remarks
From idle
 
Boost compensator adjustment_02
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   13.1 8.1 18.1
Remarks
For Japan: from idle
 
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   50 50
Basic   *
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   47 47
Basic   *
Remarks
For Japan
 
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
Speed control lever angle_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
For Japan: Magnet OFF
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   420 288 552
_02
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   450 318 582
Remarks
For Japan
 
Stop lever angle
Pump speed r/min   1800 1800 1800
Pressure kPa   608 579 637
Pressure kgf/cm2   6.2 5.9 6.5
Basic   *
Stop lever angle_02
Pump speed r/min   800 800 800
Pressure kPa   363 314 412
Pressure kgf/cm2   3.7 3.2 4.2
Stop lever angle_03
Pump speed r/min   1800 1800 1800
Pressure kPa   608 579 637
Pressure kgf/cm2   6.2 5.9 6.5
Stop lever angle_04
Pump speed r/min   2500 2500 2500
Pressure kPa   755.5 726 785
Pressure kgf/cm2   7.7 7.4 8
Stop lever angle_05
Pump speed r/min   1800 1800 1800
Pressure kPa   588.5 559 618
Pressure kgf/cm2   6 5.7 6.3
Basic   *
Remarks
For Japan
 
Stop lever angle_06
Pump speed r/min   800 800 800
Pressure kPa   363 324 402
Pressure kgf/cm2   3.7 3.3 4.1
Remarks
For Japan
 
Stop lever angle_07
Pump speed r/min   1800 1800 1800
Pressure kPa   588.5 549 628
Pressure kgf/cm2   6 5.6 6.4
Remarks
For Japan
 
Stop lever angle_08
Pump speed r/min   2500 2500 2500
Pressure kPa   735.5 696 775
Pressure kgf/cm2   7.5 7.1 7.9
Remarks
For Japan
 
0000001101
Pump speed r/min   1200 1200 1200
Timer stroke mm   2.8 2.5 3.1
Basic   *
_02
Pump speed r/min   1200 1200 1200
Timer stroke mm   2.8 2.5 3.1
_03
Pump speed r/min   1800 1800 1800
Timer stroke mm   5.5 4.9 6.1
_04
Pump speed r/min   2300 2300 2300
Timer stroke mm   8.15 7.7 8.6
_05
Pump speed r/min   1200 1200 1200
Timer stroke mm   2.7 2.4 3
Basic   *
Remarks
For Japan
 
_06
Pump speed r/min   1200 1200 1200
Timer stroke mm   2.7 2.3 3.1
Remarks
For Japan
 
_07
Pump speed r/min   1800 1800 1800
Timer stroke mm   5.4 4.8 6
Remarks
For Japan
 
_08
Pump speed r/min   2300 2300 2300
Timer stroke mm   8.15 7.7 8.6
Remarks
For Japan
 
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.64 6.54 6.74
MS dimension mm   1.8 1.7 1.9
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   44 39 49
Control lever angle gamma
From idle
deg.   11 10.5 11.5




Information:


Features
Benefits
All critical engineering changes and updates included
Improved reliability and performance
Worldwide availability through Cat parts distribution system
Customer access regardless of location
Off-the-shelf availability
Downtime reduced through exchange product
Same-as-new Caterpillar warranty
Consistent support
Coverage Chart
Reman PN
New PN
Part Name
20R1298
3594090
INJECTOR GP - FUEL
20R1299
3494080
INJECTOR GP - FUEL
20R1301
3594020
INJECTOR GP - FUEL
20R1302
3594040
INJECTOR GP - FUEL
20R1303
3594070
INJECTOR GP - FUEL
20R1304
3597434
INJECTOR GP - FUEL
20R1308
3594050
INJECTOR GP - FUEL
20R1302
3594040
INJECTOR GP - FUEL
20R1317
3809889
INJECTOR GP - FUEL
20R1318
3674293
INJECTOR GP - FUEL
20R3247
3920225
INJECTOR GP - FUEL
20R3607
3820709
INJECTOR GP - FUEL
20R3608
3820745
INJECTOR GP – FUEL
20R3815
3689171
PUMP GP – FUEL INJ
20R3816
3689172
PUMP GP – FUEL INJ
20R3817
3689173
PUMP GP – FUEL INJ
Core Acceptance
The following Core Acceptance Criteria are available supporting these products. All the latest Core Acceptance Criteria guidelines can be found on the Reman Dealer Extranet at https://catreman.cat.com/cac
SELD0226 Unit Injectors Electronic
SELD0023 Fuel Pump & Governor Groups
Warranty
Please consult the appropriate warranty statement for your area by going to warranty.cat.com.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) related to the parts information application that describes all Reman part/Core Acceptability Family (CAF) and other related information. Also, refer to other CMIS 2 inquiry applications such as: Dealer Customer Profile, Inspection Reason Codes, Inspection Line Inquiry, Dealer Add Charges, Dealer Entitlement Activity, Dealer CCR Inquiry, Dealer CCR Entry, Dealer Shipment Processing, Dealer Process Packaging Grief and Reporting. This information is available to all dealers worldwide that have been converted to CMIS 2.
Please go to the Reman web site https://catreman.cat.com for the latest policy and procedural updates that are available to all dealers worldwide explaining policy and procedural information such as “Policy and Core Management” -SELD0122; “Core Management Systems and Operations Procedures” -SELD0040; “Reman Core Return Packaging Instructions And Guidelines” -SELD0300; and “Shipping Instructions” ­SELD0039.
If you have any questions regarding Reman Core Management or Core Management Systems (CMIS2), feel free to call your Corinth Dealer Service Representative toll free at (800) 537-2928.
Contact Information:
For assistance with technical questions, call the Reman Technical Hot Line also toll free at (888) 88-REMAN or use our e-mail address--Reman_Help.
Global Dealer Solutions Network Parts Technical Support Team Toll Free -North America: 1-877-228-2420 International: +1-309-266-4421 Electronic Requests: Send via Microsoft Customer Relationship Management (MSCRM). For access and tutorial information: https://gdsn.cat.com/mscrm
, CATERPILLAR, BUILT FOR IT, their respective logos, “Caterpillar Yellow” and the ”Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
The information contained herein is intended for circulation only to Caterpillar and dealer employees whose duties require knowledge of such reports and is intended exclusively for their information and

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