104749-6820 ZEXEL 9 460 613 722 BOSCH INJECTION-PUMP ASSEMBLY 9460613722 1047496820 8944277662

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 613 722 9460613722

ZEXEL 104749-6820 1047496820

ISUZU 8944277662 8944277662

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Buy INJECTION-PUMP ASSEMBLY 104749-6820 zexel genuine, new aftermarket engine parts with delivery

Components :

0.	INJECTION-PUMP ASSEMBLY	104749-6820
1.	_
2.	FUEL INJECTION PUMP	104649-6050
3.	NUMBER PLATE	146647-4000
4.	_	146672-2020
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105158-2130
8.	Nozzle and Holder	8-94428-001-0
9.	Open Pre:MPa(Kqf/cm2)	13.2{135}
10.	NOZZLE-HOLDER	105088-1070
11.	NOZZLE	105007-1100

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-1620	DRIVE SHAFT
12/1.	[1]	146200-0500	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-1720	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-0020	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146300-0600	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM D17.5&7.5T0.60
34.	[1]	146302-3400	COMPRESSION SPRING
35/1.	[0]	146603-0700	SHIM D17.5&7.5T0.60
35/1.	[0]	146603-0800	SHIM D17.5&7.5T0.70
35/1.	[0]	146603-0900	SHIM D17.5&7.5T0.90
35/1.	[0]	146603-1000	SHIM D17.5&7.5T1.00
35/1.	[0]	146603-1100	SHIM D17.5&7.5T1.20
35/1.	[0]	146603-3600	SHIM D17.5&7.5T2.40
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0700	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM D17&5.2T2.1
48/1.	[1]	146690-5900	SHIM D17&5.2T2.2
48/1.	[1]	146690-6000	SHIM D17&5.2T2.3
48/1.	[1]	146690-6100	SHIM D17&5.2T2.4
48/1.	[1]	146690-6200	SHIM D17&5.2T2.5
48/1.	[1]	146690-6300	SHIM D17&5.2T2.6
48/1.	[1]	146690-6400	SHIM D17&5.2T2.7
48/1.	[1]	146690-6500	SHIM D17&5.2T2.8
48/1.	[1]	146690-6600	SHIM D17&5.2T2.9
48/1.	[1]	146690-6700	SHIM D17&5.2T3.0
48/1.	[1]	146690-6800	SHIM D17&5.2T3.1
48/1.	[1]	146690-6900	SHIM D17&5.2T3.2
48/1.	[1]	146690-7000	SHIM D17&5.2T3.3
48/1.	[1]	146690-7100	SHIM D17&5.2T3.4
48/1.	[1]	146690-7200	SHIM D17&5.2T0.4
48/1.	[1]	146690-7300	SHIM D17&5.2T0.6
48/1.	[1]	146690-7400	SHIM D17&5.2T0.7
48/1.	[1]	146690-7500	SHIM D17&5.2T1.9
48/1.	[1]	146690-7800	SHIM D17&5.2T0.2
49.	[2]	146234-0500	GUIDE PIN
50.	[1]	146400-8420	HYDRAULIC HEAD
50.	[1]	146400-8420	HYDRAULIC HEAD
50.	[1]	146400-8420	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[4]	146433-0100	GASKET D12&6.4T1.00
55.	[4]	146430-0120	DELIVERY-VALVE ASSEMBLY
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0120	FITTING
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146503-2921	GOVERNOR COVER
67/1.	[1]	146505-8122	GOVERNOR COVER
67/13.	[1]	013020-6040	UNION NUT M6P1H5
67/14.	[1]	146621-1700	UNION NUT
67/15.	[1]	146526-2800	BLEEDER SCREW
67/16.	[1]	146526-2800	BLEEDER SCREW
67/23.	[1]	146628-4620	BRACKET
67/24.	[2]	139006-4700	BLEEDER SCREW
67/26.	[1]	146925-3720	BRACKET
67/64.	[1]	146925-3620	BRACKET
67/78.	[1]	146600-4400	SEAL RING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3720	THREADED PIN
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146510-9320	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146534-9520	CONTROL LEVER
72B.	[1]	146534-9620	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	146621-0700	UNION NUT
95.	[1]	146551-4620	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0420	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
110/1.	[1]	146571-0500	SHIM D20.2&8.3T1.15
110/1.	[1]	146571-0600	SHIM D20.2&8.3T1.35
110/1.	[1]	146571-0700	SHIM D20.2&8.3T1.55
110/1.	[1]	146571-0800	SHIM D20.2&8.3T1.75
111.	[1]	146602-0600	PLAIN WASHER D20&8.4T1.40
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER D17&6.4T1.60
115.	[1]	146975-9200	SLIDING SLEEVE
116.	[1]	146576-0000	SEALING CAP
117/1.	[1]	146577-1800	PLUG L2.10
117/1.	[1]	146577-1900	PLUG L2.30
117/1.	[1]	146577-2000	PLUG L2.50
117/1.	[1]	146577-2100	PLUG L2.70
117/1.	[1]	146577-2200	PLUG L2.90
117/1.	[1]	146577-2300	PLUG L3.10
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-3200	PLUG L4.90
117/1.	[1]	146577-3300	PLUG L5.10
117/1.	[1]	146577-6700	PLUG L2.2
117/1.	[1]	146577-6800	PLUG L2.4
117/1.	[1]	146577-6900	PLUG L2.6
117/1.	[1]	146577-7000	PLUG L2.8
117/1.	[1]	146577-7100	PLUG L3.0
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
117/1.	[1]	146577-8000	PLUG L4.8
117/1.	[1]	146577-8100	PLUG L5.0
117/1.	[1]	146877-0000	PLUG L5.2
117/1.	[1]	146877-0100	PLUG L5.3
117/1.	[1]	146877-0200	PLUG L5.4
117/1.	[1]	146877-0300	PLUG L5.5
117/1.	[1]	146877-4700	PLUG
117/1.	[1]	146877-4800	PLUG
117/1.	[1]	146877-4900	PLUG
117/1.	[1]	146877-5000	PLUG
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0920	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0020	OVER FLOW VALVE
137.	[2]	139512-0500	GASKET
138.	[1]	146607-2920	INLET UNION
200.	[1]	146206-0100	COILED SPRING
205.	[1]	146201-0100	WOODRUFF KEY
220.	[1]	146587-7600	COILED SPRING
225.	[1]	146925-4320	BRACKET
230.	[1]	146628-1620	BRACKET
231.	[1]	139006-4800	BLEEDER SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-1220	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-4620	WIRE
243.	[1]	146621-1000	UNION NUT
244.	[1]	146613-5620	PLATE
245.	[3]	139512-0500	GASKET
246.	[1]	146125-0000	EYE BOLT
247.	[1]	146607-6120	INLET UNION
248.	[1]	146614-0200	SPACER BUSHING
275.	[1]	146619-6220	BRACKET
276.	[2]	010010-1888	BLEEDER SCREW
280.	[1]	146360-6121	START ADVANCE ASSY
281.	[1]	146600-0800	O-RING
282.	[1]	020306-1240	BLEEDER SCREW
286.	[1]	146659-4200	PLATE
287.	[1]	020106-3540	BLEEDER SCREW
310.	[1]	146673-4721	POTENTCIOMETER
455.	[1]	146549-4720	RACK
460.	[2]	016010-0440	LOCKING WASHER
461.	[1]	014010-4140	PLAIN WASHER D10&4.5T0.8
800S.	[1]	146019-5020	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
821S.	[1]	146210-5720	ROLLER SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
847S.	[1]	146684-3110	POTENTCIOMETER
903.	[1]	146672-2020	PULSE GENERATOR
903/2.	[1]	146600-1300	O-RING &13W1.9
906.	[1]	146647-4000	NAMEPLATE

Include in #2:

104749-6820 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 613 722 9460613722

ZEXEL 104749-6820 1047496820

ISUZU 8944277662 8944277662

Zexel num

Bosch num

Firm num

Name

104749-6820

9 460 613 722

8944277662 ISUZU

INJECTION-PUMP ASSEMBLY
4FC1J K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 40.2 39.7 40.7

Difference in delivery mm3/st. 3.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2650 2650 2650

Average injection quantity mm3/st. 12.1 8.6 15.6

Injection timing adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 35.1 33 37.2

Injection timing adjustment_04

Pump speed r/min 2250 2250 2250

Average injection quantity mm3/st. 35.2 33.2 37.2

Injection timing adjustment_05

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 35.7 33.7 37.7

Injection timing adjustment_06

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 40.2 39.2 41.2

Injection timing adjustment_07

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 39.2 37.2 41.2

Injection quantity adjustment

Pump speed r/min 2650 2650 2650

Average injection quantity mm3/st. 12.1 9.1 15.1

Difference in delivery mm3/st. 4

Basic *

Injection quantity adjustment_02

Pump speed r/min 2800 2800 2800

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 8.8 6.8 10.8

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 8.8 6.8 10.8

Governor adjustment_03

Pump speed r/min 575 575 575

Average injection quantity mm3/st. 3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 75 60 90

Basic *

Speed control lever angle

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Overflow quantity cm3/min 420 288 552

Stop lever angle

Pump speed r/min 1250 1250 1250

Pressure kPa 431.5 412 451

Pressure kgf/cm2 4.4 4.2 4.6

Basic *

Stop lever angle_02

Pump speed r/min 600 600 600

Pressure kPa 255 226 284

Pressure kgf/cm2 2.6 2.3 2.9

Stop lever angle_03

Pump speed r/min 1250 1250 1250

Pressure kPa 431.5 412 451

Pressure kgf/cm2 4.4 4.2 4.6

Stop lever angle_04

Pump speed r/min 2000 2000 2000

Pressure kPa 627.5 598 657

Pressure kgf/cm2 6.4 6.1 6.7

Stop lever angle_05

Pump speed r/min 2050 2050 2050

Pressure kPa 637.5 608 667

Pressure kgf/cm2 6.5 6.2 6.8

0000001101

Pump speed r/min 1250 1250 1250

Timer stroke mm 3.9 3.7 4.1

Basic *

_02

Pump speed r/min 1250 1250 1250

Timer stroke mm 3.9 3.6 4.2

_03

Pump speed r/min 1750 1750 1750

Timer stroke mm 6.6 6 7.2

_04

Pump speed r/min 2050 2050 2050

Timer stroke mm 8.2 7.8 8.6

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 33 32.5 33.5

Timer stroke variation dT mm 0.9 0.7 1.1

Basic *

_02

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 33 32 34

Timer stroke variation dT mm 0.9 0.6 1.2

_03

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 25 23.5 26.5

Timer stroke variation dT mm 1.6 1.1 2.1

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.6 1.5 1.7

Control lever angle alpha deg. 24.5 20.5 28.5

Control lever angle beta deg. 40.5 35.5 45.5

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Adjustment of the W-CSD 1. CSD adjusting screw adjustment Adjust so that the adjusting screw (A) protrusion is L1, then confirm. (U) 2. Adjustment of the position of the intermediate lever. Insert a shim L2 between the control lever (I) and the FICD screw (E). With the shim inserted, insert a shim L3 between the control lever (I) and the idle set screw (G). Align intermediate lever (F) with the aligning mark and fix screw (E) so that it contacts the control lever. [(U), (V)] 3. Adjustment of the FICD With a shim L2 inserted, insert a shim L4 between the control lever and the idle set screw (G). Use adjusting screw (B) to fix the CSD lever (C) in the position where it operates the intermediate lever (F) via the rod (D). [(U), (V), (W)] (P) = Lever angle (deg): theta = 0.1925t+6.65 (Q) = Lever position (mm): L = -0.0635t+2.19 (R) = (Q) shows the distance between the control lever and the idle set screw. X = temperature t Y1 = timer stroke TA Y2 = control lever angle theta, L (deg, mm) (K) = aligning mark (U) = diagram 1 (V) = diagram 2 (W) = diagram 3
----------
L1=10.2mm L2=2.8+-0.05mm L3=0.92+-0.05mm L4=L3+-0.05mm
----------

0000001901 POTENTIOMETER ADJUSTMENT

Adjusting method N = pump speed V = output voltage Q = injection quantity P = boost pressure A = adjusting point B = confirmation point Vi = applied voltage Insert a shim the same thickness as that measured at partial characteristics at pump speed N3 between the control lever and the idle stopper bolt and fix the potentiometer so that output voltage is V4.
----------
N3=750r/min N4=4.6+-0.03V
----------
N1=750r/min N2=1000r/min V1=4.6V V2=5.4V V3=-V Q1=24.9+-1cm3/1,000st Q2=(24.6+-2.5)cm3/1,000st Q3=-cm3/1,000st P1=-V P2=-V Vi=10V

Information:

3406B and 3406C Non-Peec Engines
Steps 4 through 7 do not apply to PEEC engines.
Illustration 16. Install Lever Assembly
(1) 6N-3646 Lever. (2) 5P-0537 Washer. (3) 6V-8918 Bolt. (4) 9M-3858 Rack Preload Spring. (5) 1B-7182 Bolt.4. Install lever (1) with washer (2) and bolt (3).5. Install bolt (5) into hole as shown.6. Hook spring (4) between bolt (5) and lever (1).
Illustration 17. Install Rack Positioning Assembly
(1) 9U-5296 Rack Assembly. (2) Original cover mounting bolts or 4F-7957 Bolt.7. Install rack positioning assembly (1) with bolts (2). Use rack positioning assembly (1) as a "fuel ON" and "fuel OFF" control. Position the assembly to the full "fuel ON" position for all tests. Use the positioning assembly for rack adjustment.3406 Peec Engines
Steps 8 and 9 do not apply to Non-PEEC engines.
Illustration 18. Installing testing hardware for 3406 PEEC Engines
(1) 9U-5292 Rack Preload Assembly. (2) 9U-5120 Spanner Wrench. (3) 9U-5295 Positioning Assembly.8. Remove the BTM from the injection pump and install the 9U-5292 Rack Preload Assembly (1). Make sure the pin is properly located in the slot of the servo shaft. After installing the rack preload assembly, finger tighten the bolts.9. Remove the shut-off solenoid with a 9U-5120 Spanner Wrench (2) and install 9U-5295 Positioning Assembly (3). Use rack preload assembly (1) as a "fuel ON" and "fuel OFF" control. Position the assembly to the full "fuel ON" position for all tests. Use the positioning assembly for rack adjustment.Connect Hoses and Lines
Illustration 19. Connect Lube Oil Supply and Drain Hose
(1) 7G-7105 Hose. (2) 5P-6661 Fitting. (3) 9U-7709 Oil Drain Tube and two 5D-1026 Hose Clamps.
Illustration 20. Connect Fuel Supply and Return Lines
(4) 030-7947 Fitting, 3J-1907 O-ring Seal, and 7G-7105 Hose. (5) 8T-2160 Orifice Fitting, 3J-1907 O-ring Seal, and 7G-7105 Hose. (6) 9U-5298 Fuel Injection Line Tube Assembly (verify fuel line part number in TMI).1. Attach one end of hose (1) to the Lube Oil Supply fitting on the test stand. Attach the other end to the 5P-6661 Fitting on the rear support.2. Connect the oil drain tube (2) to the rear support and the test stand's stand-pipe with two hose clamps. On the AVM20-12C, the drain hose can be routed to the lube oil drain pan.3. Install fitting, O-ring, and hose (4) onto the fuel injection pump. Connect the other end of the hose to the "Test Oil Supply" connection on the test stand.4. Install fitting, O-ring, and hose (5) onto the fuel injection pump. Connect the other end of the hose to the "Test Oil Return" connection on the test stand.
Hold nut on 9U-6705 Master Nozzle when tightening fuel injection line tube assemblies (6). If the nut is not held in place during tightening, the master nozzle can be damaged.
5. Install six fuel injection line tube assemblies (6).Pre-Test Checks
1. Remove the lock-out on the electrical box, if installed.2. Release the Emergency Stop button.3. Start the bench and visually check for oil leaks from covers, hoses, etc.4. Check for oil flow through the drain tube. Also, check for oil flowing out of the oil