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104749-6581 ZEXEL 9 460 612 388 BOSCH INJECTION-PUMP ASSEMBLY 9460612388 1047496581 8944185290


 

Information injection-pump assembly

BOSCH 9 460 612 388 9460612388
ZEXEL 104749-6581 1047496581
ISUZU 8944185290 8944185290
104749-6581 INJECTION-PUMP ASSEMBLY
Rating:
14
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Components :

0. INJECTION-PUMP ASSEMBLY 104749-6581
1. _
2. FUEL INJECTION PUMP 104649-1951
3. NUMBER PLATE 146917-6200
4. _
5. CAPSULE 146620-0120
6. ADJUSTING DEVICE 593175-2221
7. NOZZLE AND HOLDER ASSY 105141-2061
8. Nozzle and Holder 8-94220-084-3
9. Open Pre:MPa(Kqf/cm2) 11.8{120}
10. NOZZLE-HOLDER 105071-1380
11. NOZZLE 105000-1770

Scheme ###:

PACKING RING
1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0320 DRIVE SHAFT
12/1. [1] 146200-0300 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-0120 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0020 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-0700 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-3500 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0020 GUIDE PIN
50. [1] 146400-7420 HYDRAULIC HEAD
50. [1] 146400-7420 HYDRAULIC HEAD
50. [1] 146400-7420 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-0120 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0120 FITTING
60. [4] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146707-2021 ANEROID CAPSULE
67/1. [1] 146505-9821 GOVERNOR COVER
67/13. [1] 013020-6040 UNION NUT M6P1H5
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-1800 BLEEDER SCREW
67/16. [1] 146526-3000 BLEEDER SCREW
67/23. [1] 146625-8300 BRACKET
67/24. [2] 029010-6410 BLEEDER SCREW
67/31. [1] 146710-0400 BUSHING
67/32. [1] 146602-1800 PLAIN WASHER D31.3&19T1
67/33. [1] 146716-0200 UNION NUT
67/34/1. [1] 146713-1000 BEARING PIN L24.6
67/34/1. [1] 146713-1100 BEARING PIN L24.8
67/34/1. [1] 146713-1200 BEARING PIN L25.0
67/34/1. [1] 146713-1300 BEARING PIN L25.2
67/34/1. [1] 146713-1400 BEARING PIN L25.4
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET D8.9&6.8T1.00
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET D15.4&12.2T1.50
67/41. [1] 146713-0600 ADJUSTING PIN
67/47. [1] 146717-0200 COILED SPRING
67/49. [1] 146721-0700 COVER
67/54. [4] 139006-4400 BLEEDER SCREW
67/56. [1] 146723-0200 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET D9.9&6.2T1
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0400 CAPSULE
67/70. [1] 016520-6010 O-RING
67/71. [1] 146714-0100 SLOTTED WASHER
67/72. [1] 016010-0920 LOCKING WASHER
67/73. [1] 146715-0120 BELLOWS
67/74/1. [0] 146603-3700 SHIM T0.20
67/74/1. [0] 146603-3800 SHIM T0.30
67/74/1. [0] 146603-3900 SHIM T0.50
67/74/1. [0] 146603-4000 SHIM T0.70
67/74/1. [0] 146603-4100 SHIM T1.00
67/74/1. [0] 146603-4200 SHIM T1.50
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146510-6720 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146535-3900 CONTROL LEVER
72B. [1] 146535-4000 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 013020-6040 UNION NUT M6P1H5
95. [1] 146551-0220 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146575-0000 SLIDING SLEEVE
116. [1] 146576-0000 SEALING CAP
117/1. [1] 146577-0000 PLUG L1.70
117/1. [1] 146577-0100 PLUG L1.90
117/1. [1] 146577-0200 PLUG L2.10
117/1. [1] 146577-0300 PLUG L2.30
117/1. [1] 146577-0400 PLUG L2.50
117/1. [1] 146577-0500 PLUG L2.70
117/1. [1] 146577-0600 PLUG L2.90
117/1. [1] 146577-0700 PLUG L3.10
117/1. [1] 146577-0800 PLUG L3.30
117/1. [1] 146577-0900 PLUG L3.50
117/1. [1] 146577-1000 PLUG L3.70
117/1. [1] 146577-1100 PLUG L3.90
117/1. [1] 146577-1200 PLUG L4.10
117/1. [1] 146577-1300 PLUG L4.30
117/1. [1] 146577-1400 PLUG L4.50
117/1. [1] 146577-1500 PLUG L4.70
117/1. [1] 146577-1600 PLUG L4.90
117/1. [1] 146577-1700 PLUG L5.10
117/1. [1] 146577-5000 PLUG L1.8
117/1. [1] 146577-5100 PLUG L2.0
117/1. [1] 146577-5200 PLUG L2.2
117/1. [1] 146577-5300 PLUG L2.4
117/1. [1] 146577-5400 PLUG L2.6
117/1. [1] 146577-5500 PLUG L2.8
117/1. [1] 146577-5600 PLUG L3.0
117/1. [1] 146577-5700 PLUG L3.2
117/1. [1] 146577-5800 PLUG L3.4
117/1. [1] 146577-5900 PLUG L3.6
117/1. [1] 146577-6000 PLUG L3.8
117/1. [1] 146577-6100 PLUG L4.0
117/1. [1] 146577-6200 PLUG L4.2
117/1. [1] 146577-6300 PLUG L4.4
117/1. [1] 146577-6400 PLUG L4.6
117/1. [1] 146577-6500 PLUG L4.8
117/1. [1] 146577-6600 PLUG L5.0
117/1. [1] 146877-0400 PLUG
117/1. [1] 146877-0500 PLUG
117/1. [1] 146877-0600 PLUG
117/1. [1] 146877-0700 PLUG
117/1. [1] 146877-4300 PLUG
117/1. [1] 146877-4400 PLUG
117/1. [1] 146877-4500 PLUG
117/1. [1] 146877-4600 PLUG
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0120 OVER FLOW VALVE
137. [2] 026512-1840 GASKET D17.9&12.2T1.50
138. [1] 146609-3620 INLET UNION
200. [1] 146206-0100 COILED SPRING
205. [1] 029470-4030 WOODRUFF KEY
220. [1] 146587-1100 COILED SPRING
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
243. [1] 146621-1000 UNION NUT
245. [3] 026512-1840 GASKET D17.9&12.2T1.50
246. [1] 146125-0020 EYE BOLT
247. [1] 146606-6620 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
275. [1] 146612-0120 BRACKET
276. [2] 010010-2040 BLEEDER SCREW M10P1.5L20
277. [2] 014111-0440 LOCKING WASHER
800S. [1] 146019-4020 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0220 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
812S. [1] 146600-2220 PARTS SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
903. [1] 146620-0120 CAPSULE
903/2. [1] 146600-1300 O-RING &13W1.9
905. [1] 593175-2221 ADJUSTING DEVICE
905/1. [1] 593174-2301 BRACKET
906. [1] 146917-6200 NAMEPLATE
912. [2] 020146-1270 BLEEDER SCREW
916. [1] 146658-7320 WIRE

Include in #2:

104749-6581 as INJECTION-PUMP ASSEMBLY

Cross reference number

Zexel num
Bosch num
Firm num
Name
104749-6581 
9 460 612 388 
8944185290  ISUZU
INJECTION-PUMP ASSEMBLY
4FD1 * K 11CJ VE4 VE




Information:


Removing Connecting Rod and Piston
Removing Piston PinInspection
Inspect the removed parts. If any parts are found defective, replace or repair them.
Inspection of Piston and Connecting Rod1. Inspection of piston ring gapsPut each piston ring into the cylinder bore and push the ring with piston to position the ring on square with the cylinder wall. Measure the ring gap with a feeler gauge. If the measurement exceeds service limit, replace that piston ring.
Measuring Ring Gap CAUTION* When only the replacement of rings is to be made, without reboring (honing) of the cylinder, position the ring to be measured at the least worn place of cylinder skirt.* When replacing rings, install the new rings having the same size as the piston.* Piston rings available for servicing are sized into three classes: STD, 0.25 OS, and 0.50 OS.2. Inspection of ring groove in pistonMeasure the side clearance for each piston ring set in the ring groove in the piston. If the service limit is exceeded, replace the ring with new one. If the clearance still exceeds the service limit, replace the piston with new one.
Measuring Ring Side Clearance
Note: No. 1 ring is of the semi-key stone typeInstallation
When reassembling the piston and connecting rod and installing the piston-and-rod assemblies in the cylinder block, pay attention to the following:(1) Reassembling the piston and connecting rodUsing the Piston Pin Setting Tool, press the piston pin in to the set position.
Installation of Piston and Connecting Rod
Pressing in Piston Pin(2) Installation of piston rings
Installation of Piston Rings and Connecting Rod Cap(3) Set the piston ring gaps to the proper positions as shown in the figure at right. Coat the rings and cylinder wall with oil.
Proper Arrangement of Ring Gaps(4) Using a piston-ring compressor to compress the rings into the grooves, push the piston-and-rod assembly down into the cylinder. Be sure not to break the rings by excessively knocking the head of piston. Note that the front marks on the piston and connecting rod are toward the engine front.(5) Coat the bearing surface of the connecting rod caps with engine oil. Fit each cap to the connecting rod using match marks put before removal as a guide. In the case of a new rod which does not such a match mark, position the notches (provided for preventing the bearing from rotating) on the same side.
Fitting Cap to Connecting RodCRANKSHAFT
Construction
Crankshaft Component Parts(1) Key(2) Crankshaft(3) Crankshaft gear(4) Crankshaft pulley(5) Nut(6) Washer(7) Spring washer(8) Flywheel(9) Ring gear(10) Rear oil seal(11) Rear oil seal case(12) Gasket(13) Flywheel boltRemoval
(1) Loosen the flywheel bolts and remove the flywheel.(2) Loosen the crankshaft pulley nut and remove the pulley.(3) Remove the rear oil seal case assembly.(4) Remove the bearing caps. Keep each set of bearings removed together with its bearing cap.(5) Take out the crankshaft.
Removing Main Bearing CapInspection
Inspect the removed parts. If any parts are found defective, repair or replace them.
Inspection of Crankshaft and Flywheel1. Checking the crankshaft for wearTo check the crankpins and main journals for tapering wear and out-of-round wear, diameter of each crankpin

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Group cross 104749-6581 ZEXEL

Isuzu 

104749-6500  

104749-6730 
9 460 610 198 
8944331810 
INJECTION-PUMP ASSEMBLY
4FD1
104749-6510  

104749-6740 
9 460 610 199 
8944331820 
INJECTION-PUMP ASSEMBLY
4FD1
104749-6520  

104749-6781 
 
8944240810 
INJECTION-PUMP ASSEMBLY
C223
104749-6521  

104749-6780 
9 460 615 028 
 
INJECTION-PUMP ASSEMBLY
104749-6530  

104749-6791 
 
8944282330 
INJECTION-PUMP ASSEMBLY
C223
104749-6531  

104749-6790 
9 460 615 029 
 
INJECTION-PUMP ASSEMBLY
104749-6540  
 
8944336060 
INJECTION-PUMP ASSEMBLY
4FC1J
104749-6541  

104749-5060 
 
 
INJECTION-PUMP ASSEMBLY
4FC1J
104749-6542  

104749-5060 
 
8944336061 
INJECTION-PUMP ASSEMBLY
4FC1J
104749-6550  

104749-6551 
 
 
INJECTION-PUMP ASSEMBLY
4FC1EC
104749-6551  
9 460 610 498 
8944349530 
INJECTION-PUMP ASSEMBLY
4FC1EC
104749-6560  

104749-6750 
9 460 615 059 
8944429060 
INJECTION-PUMP ASSEMBLY
4FC1EXP
104749-6571  
 
8944185280 
INJECTION-PUMP ASSEMBLY
4FD1
104749-6581  
9 460 612 388 
8944185290 
INJECTION-PUMP ASSEMBLY
4FD1
104749-6590  

104749-6760 
9 460 615 060 
8944430230 
INJECTION-PUMP ASSEMBLY
4FC1
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