Information injection-pump assembly
BOSCH
9 460 615 059
9460615059
ZEXEL
104749-6560
1047496560
ISUZU
8944429060
8944429060
Rating:
Components :
| 0. | INJECTION-PUMP ASSEMBLY | 104749-6560 |
| 1. | _ | |
| 2. | FUEL INJECTION PUMP | |
| 3. | NUMBER PLATE | |
| 4. | _ | |
| 5. | CAPSULE | |
| 6. | ADJUSTING DEVICE | |
| 7. | NOZZLE AND HOLDER ASSY | 105141-2061 |
| 8. | Nozzle and Holder | |
| 9. | Open Pre:MPa(Kqf/cm2) | 11.8(120) |
| 10. | NOZZLE-HOLDER | 105071-1380 |
| 11. | NOZZLE | 105000-1770 |
Include in #2:
104749-6560
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 460 615 059
9460615059
ZEXEL
104749-6560
1047496560
ISUZU
8944429060
8944429060
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
32.5
32
33
Difference in delivery
mm3/st.
2.5
Basic
*
Injection timing adjustment_02
Pump speed
r/min
2600
2600
2600
Average injection quantity
mm3/st.
15.5
14
17
Injection timing adjustment_03
Pump speed
r/min
2250
2250
2250
Average injection quantity
mm3/st.
31.5
29.4
33.6
Injection timing adjustment_04
Pump speed
r/min
1800
1800
1800
Average injection quantity
mm3/st.
31.9
29.9
33.9
Injection timing adjustment_05
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
32.5
31.5
33.5
Injection timing adjustment_06
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
26.5
24.5
28.5
Injection quantity adjustment
Pump speed
r/min
2600
2600
2600
Average injection quantity
mm3/st.
15.5
14.5
16.5
Difference in delivery
mm3/st.
4.5
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2900
2900
2900
Average injection quantity
mm3/st.
4.5
Governor adjustment
Pump speed
r/min
330
330
330
Average injection quantity
mm3/st.
7.6
5.6
9.6
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
330
330
330
Average injection quantity
mm3/st.
7.6
5.6
9.6
Governor adjustment_03
Pump speed
r/min
450
450
450
Average injection quantity
mm3/st.
0
0
0
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
60
50
70
Basic
*
Speed control lever angle
Pump speed
r/min
340
340
340
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1250
1250
1250
Overflow quantity
cm3/min
459
330
588
Stop lever angle
Pump speed
r/min
1250
1250
1250
Pressure
kPa
470.5
451
490
Pressure
kgf/cm2
4.8
4.6
5
Basic
*
Stop lever angle_02
Pump speed
r/min
1250
1250
1250
Pressure
kPa
470.5
451
490
Pressure
kgf/cm2
4.8
4.6
5
Stop lever angle_03
Pump speed
r/min
2000
2000
2000
Pressure
kPa
637.5
608
667
Pressure
kgf/cm2
6.5
6.2
6.8
0000001101
Pump speed
r/min
1250
1250
1250
Timer stroke
mm
3.9
3.7
4.1
Basic
*
_02
Pump speed
r/min
570
470
670
Timer stroke
mm
0.5
0.5
0.5
_03
Pump speed
r/min
1250
1250
1250
Timer stroke
mm
3.9
3.6
4.2
_04
Pump speed
r/min
1800
1800
1800
Timer stroke
mm
6.7
6.1
7.3
_05
Pump speed
r/min
2250
2250
2250
Timer stroke
mm
9
8.6
9.4
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
1.6
1.5
1.7
Pre-stroke
mm
0.25
0.23
0.27
Control lever angle alpha
deg.
-3
-7
1
Control lever angle beta
deg.
37
32
42
Information:
ACTION REQUIRED
Refer to the following special instructions for information on installing the listed components:
D6T: REHS7909
D7E: REHS7909
D8T: REHS7927
Note: In most cases, engine software on machines listed in this service letter should match the part number in the parts list. If the available engine software file is a newer part number, flash the engine ECM with this newer file. Refer to SISweb service software files for latest available flash files.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-5000 hrs,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 4.0-hour job for Group 1
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-5000 hrs,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 4.0-hour job for Group 2
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 3*******
0-5000 hrs,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 4.0-hour job for Group 3
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.