Information injection-pump assembly
BOSCH
9 460 610 122
9460610122
ZEXEL
104749-1580
1047491580
Rating:
Components :
0. | INJECTION-PUMP ASSEMBLY | 104749-1580 |
1. | _ | |
2. | FUEL INJECTION PUMP | 104649-1380 |
3. | NUMBER PLATE | 146635-6000 |
4. | _ | |
5. | CAPSULE | 146620-0120 |
6. | ADJUSTING DEVICE | |
7. | NOZZLE AND HOLDER ASSY | 105151-1550 |
8. | Nozzle and Holder | 8-94230-870-0 |
9. | Open Pre:MPa(Kqf/cm2) | 10.3{105} |
10. | NOZZLE-HOLDER | 105081-3210 |
11. | NOZZLE | 105000-1740 |
Scheme ###:
1/6. | [1] | 146601-0100 | PACKING RING |
6. | [1] | 146100-0120 | SUPPLY PUMP D20 |
9. | [1] | 146103-0000 | COVER |
10. | [2] | 139104-0000 | FLAT-HEAD SCREW |
12/1. | [1] | 146200-0300 | DRIVE SHAFT |
12/2. | [1] | 146201-0000 | WOODRUFF KEY |
12/3. | [2] | 146202-0001 | DAMPER |
12/4. | [1] | 146203-0000 | TOOTHED GEAR |
17. | [1] | 146204-0000 | PLAIN WASHER |
20. | [1] | 146210-0120 | ROLLER SET MMC C=1.2 |
24. | [1] | 146303-0000 | BEARING PIN |
25. | [1] | 146304-0000 | BEARING PIN |
26. | [1] | 146305-0000 | CLAMPING BAND |
27. | [1] | 146205-0000 | SLOTTED WASHER |
29. | [1] | 146220-0020 | CAM PLATE '00'SK3277 |
30. | [1] | 146600-0800 | O-RING |
31. | [1] | 146300-0900 | PUMP PLUNGER |
32. | [1] | 146301-0000 | SLIDING PIECE |
33. | [1] | 146603-0700 | SHIM |
34. | [1] | 146302-0200 | COMPRESSION SPRING K=2.5 |
35/1. | [1] | 146603-0700 | SHIM |
35/1. | [1] | 146603-0800 | SHIM |
35/1. | [1] | 146603-0900 | SHIM |
35/1. | [1] | 146603-1000 | SHIM |
35/1. | [1] | 146603-1100 | SHIM |
35/1. | [1] | 146603-3600 | SHIM |
36. | [1] | 146600-0800 | O-RING |
37. | [1] | 146310-0000 | COVER |
38. | [2] | 139106-0000 | FLAT-HEAD SCREW |
39. | [1] | 146340-0620 | START ADVANCE ASSY |
39/1. | [1] | 146342-1900 | DIAPHRAGM HOUSING |
39/2. | [1] | 146342-1220 | PUMP PLUNGER |
39/3. | [1] | 146342-1300 | COVER |
39/4. | [1] | 146342-1600 | COILED SPRING |
39/5. | [1] | 146342-1700 | COILED SPRING |
39/6. | [1] | 146342-0600 | PLAIN WASHER |
39/7/1. | [1] | 146603-0700 | SHIM |
39/7/1. | [1] | 146603-0800 | SHIM |
39/7/1. | [1] | 146603-0900 | SHIM |
39/7/1. | [1] | 146603-1000 | SHIM |
39/7/1. | [1] | 146603-1100 | SHIM |
39/7/1. | [1] | 146603-3600 | SHIM |
39/8. | [1] | 146342-0700 | O-RING |
39/9. | [1] | 146342-1400 | GASKET |
39/10. | [4] | 010065-1670 | BLEEDER SCREW |
39/11. | [4] | 014020-5140 | PLAIN WASHER |
39/12. | [1] | 029730-6030 | EYE BOLT |
39/13. | [2] | 026506-1040 | GASKET |
39/14. | [1] | 131420-0400 | BLEEDER SCREW |
39/15. | [1] | 026506-1040 | GASKET |
40. | [2] | 013020-6040 | UNION NUT |
43. | [1] | 146230-0000 | SHIM |
44. | [1] | 146230-0100 | PLAIN WASHER |
45. | [1] | 146231-0000 | SLOTTED WASHER |
47. | [2] | 146233-0000 | SLOTTED WASHER |
48/1. | [1] | 146603-0000 | SHIM |
48/1. | [1] | 146603-0100 | SHIM |
48/1. | [1] | 146603-0200 | SHIM |
48/1. | [1] | 146603-0300 | SHIM |
48/1. | [1] | 146603-0400 | SHIM |
48/1. | [1] | 146603-0500 | SHIM |
48/1. | [1] | 146603-0600 | SHIM |
48/1. | [1] | 146690-1400 | SHIM |
48/1. | [1] | 146690-1500 | SHIM |
48/1. | [1] | 146690-1600 | SHIM |
48/1. | [1] | 146690-1700 | SHIM |
48/1. | [1] | 146690-1800 | SHIM |
48/1. | [1] | 146690-1900 | SHIM |
49. | [2] | 146234-0020 | GUIDE PIN |
50. | [1] | 146400-5220 | HYDRAULIC HEAD D9 1X1.2 |
50. | [1] | 146400-5220 | HYDRAULIC HEAD D9 1X1.2 |
50. | [1] | 146400-5220 | HYDRAULIC HEAD D9 1X1.2 |
51. | [1] | 146600-0000 | O-RING |
52/1. | [1] | 146420-0000 | SHIM |
52/1. | [1] | 146420-0100 | SHIM |
52/1. | [1] | 146420-0200 | SHIM |
52/1. | [1] | 146420-0300 | SHIM |
52/1. | [1] | 146420-0400 | SHIM |
52/1. | [1] | 146420-0500 | SHIM |
52/1. | [1] | 146420-0600 | SHIM |
52/1. | [1] | 146420-0700 | SHIM |
52/1. | [1] | 146420-0800 | SHIM |
52/1. | [1] | 146420-0900 | SHIM |
52/1. | [1] | 146420-1000 | SHIM |
52/1. | [1] | 146420-1100 | SHIM |
52/1. | [1] | 146420-1200 | SHIM |
52/1. | [1] | 146420-1300 | SHIM |
52/1. | [1] | 146420-1400 | SHIM |
52/1. | [1] | 146420-1500 | SHIM |
52/1. | [1] | 146420-1600 | SHIM |
52/1. | [1] | 146420-1700 | SHIM |
52/1. | [1] | 146420-1800 | SHIM |
52/1. | [1] | 146420-1900 | SHIM |
52/1. | [1] | 146420-2000 | SHIM |
52/1. | [1] | 146420-2100 | SHIM |
52/1. | [1] | 146420-2200 | SHIM |
52/1. | [1] | 146420-2300 | SHIM |
52/1. | [1] | 146420-2400 | SHIM |
52/1. | [1] | 146420-2500 | SHIM |
52/1. | [1] | 146420-2600 | SHIM |
52/1. | [1] | 146420-2700 | SHIM |
52/1. | [1] | 146420-2800 | SHIM |
52/1. | [1] | 146420-2900 | SHIM |
52/1. | [1] | 146420-3000 | SHIM |
52/1. | [1] | 146420-3100 | SHIM |
52/1. | [1] | 146420-3200 | SHIM |
52/1. | [1] | 146420-3300 | SHIM |
52/1. | [1] | 146420-3400 | SHIM |
52/1. | [1] | 146420-3500 | SHIM |
52/1. | [1] | 146420-3600 | SHIM |
52/1. | [1] | 146420-3700 | SHIM |
52/1. | [1] | 146420-3800 | SHIM |
52/1. | [1] | 146420-3900 | SHIM |
52/1. | [1] | 146420-4000 | SHIM |
52/1. | [1] | 146420-4100 | SHIM |
52/1. | [1] | 146420-4200 | SHIM |
52/1. | [1] | 146420-4300 | SHIM |
52/1. | [1] | 146420-4400 | SHIM |
52/1. | [1] | 146420-4500 | SHIM |
52/1. | [1] | 146420-4600 | SHIM |
52/1. | [1] | 146420-4700 | SHIM |
52/1. | [1] | 146420-4800 | SHIM |
52/1. | [1] | 146420-4900 | SHIM |
52/1. | [1] | 146420-5000 | SHIM |
52/1. | [1] | 146420-5100 | SHIM |
52/1. | [1] | 146420-5200 | SHIM |
52/1. | [1] | 146420-5300 | SHIM |
52/1. | [1] | 146420-5400 | SHIM |
52/1. | [1] | 146420-5500 | SHIM |
52/1. | [1] | 146420-5600 | SHIM |
52/1. | [1] | 146420-5700 | SHIM |
52/1. | [1] | 146420-5800 | SHIM |
54. | [4] | 146433-0100 | GASKET |
55. | [4] | 146430-0120 | DELIVERY-VALVE ASSEMBLY 'VE2' VR25 |
56. | [4] | 146432-0000 | COMPRESSION SPRING K=0.48 |
58. | [4] | 146440-0120 | FITTING D0.45 L=55 |
60. | [3] | 139106-0100 | FLAT-HEAD SCREW |
66. | [1] | 146600-0100 | O-RING |
67. | [1] | 146502-4620 | GOVERNOR COVER |
67/13. | [1] | 013020-6040 | UNION NUT |
67/14. | [1] | 029240-6010 | UNION NUT |
67/15. | [1] | 146526-1800 | BLEEDER SCREW |
67/16. | [1] | 146526-0200 | BLEEDER SCREW |
67/23. | [1] | 146613-8000 | BRACKET |
67/24. | [2] | 020106-1640 | BLEEDER SCREW |
67/26. | [1] | 146613-6520 | BRACKET |
68. | [1] | 146510-3720 | CONTROL SHAFT R=10 S R |
69. | [1] | 139310-0200 | PLAIN WASHER |
72. | [1] | 146530-7920 | CONTROL LEVER |
72B. | [1] | 146530-8020 | CONTROL LEVER ' 1' |
73. | [1] | 014110-6440 | LOCKING WASHER |
75. | [1] | 013020-6040 | UNION NUT |
87. | [1] | 139308-0300 | PLAIN WASHER |
88. | [1] | 146545-0300 | THREADED PIN |
88B. | [1] | 146545-0400 | THREADED PIN |
88C. | [1] | 146545-0500 | THREADED PIN |
90. | [1] | 139208-0100 | UNION NUT |
91. | [1] | 146600-1200 | O-RING |
92. | [1] | 146600-1000 | SEAL RING |
95. | [1] | 146551-1020 | FULCRUM LEVER I=2.2 |
104. | [2] | 146568-0000 | SLOTTED SPRING PIN |
105. | [2] | 026508-1140 | GASKET |
106. | [2] | 146588-0000 | COILED SPRING |
107. | [1] | 146569-0100 | UNION NUT |
108. | [1] | 146570-0000 | GOVERNOR SHAFT L |
109. | [1] | 146600-0400 | O-RING |
110/1. | [1] | 146571-0000 | SHIM |
110/1. | [1] | 146571-0100 | SHIM |
110/1. | [1] | 146571-0200 | SHIM |
110/1. | [1] | 146571-0300 | SHIM |
110/1. | [1] | 146571-0400 | SHIM |
110/1. | [1] | 146571-0500 | SHIM |
110/1. | [1] | 146571-0600 | SHIM |
110/1. | [1] | 146571-0700 | SHIM |
110/1. | [1] | 146571-0800 | SHIM |
111. | [1] | 146602-0600 | PLAIN WASHER |
112. | [1] | 146572-0020 | FLYWEIGHT ASSEMBLY |
114. | [1] | 146602-0500 | PLAIN WASHER |
115. | [1] | 146575-0000 | SLIDING SLEEVE D2.0 |
116. | [1] | 146576-0000 | SEALING CAP |
117/1. | [1] | 146577-0000 | PLUG |
117/1. | [1] | 146577-0100 | PLUG |
117/1. | [1] | 146577-0200 | PLUG |
117/1. | [1] | 146577-0300 | PLUG |
117/1. | [1] | 146577-0400 | PLUG |
117/1. | [1] | 146577-0500 | PLUG |
117/1. | [1] | 146577-0600 | PLUG |
117/1. | [1] | 146577-0700 | PLUG |
117/1. | [1] | 146577-0800 | PLUG |
117/1. | [1] | 146577-0900 | PLUG |
117/1. | [1] | 146577-1000 | PLUG |
117/1. | [1] | 146577-1100 | PLUG |
117/1. | [1] | 146577-1200 | PLUG |
117/1. | [1] | 146577-1300 | PLUG |
117/1. | [1] | 146577-1400 | PLUG |
117/1. | [1] | 146577-1500 | PLUG |
117/1. | [1] | 146577-1600 | PLUG |
117/1. | [1] | 146577-1700 | PLUG |
117/1. | [1] | 146577-5000 | PLUG |
117/1. | [1] | 146577-5100 | PLUG |
117/1. | [1] | 146577-5200 | PLUG |
117/1. | [1] | 146577-5300 | PLUG |
117/1. | [1] | 146577-5400 | PLUG |
117/1. | [1] | 146577-5500 | PLUG |
117/1. | [1] | 146577-5600 | PLUG |
117/1. | [1] | 146577-5700 | PLUG |
117/1. | [1] | 146577-5800 | PLUG |
117/1. | [1] | 146577-5900 | PLUG |
117/1. | [1] | 146577-6000 | PLUG |
117/1. | [1] | 146577-6100 | PLUG |
117/1. | [1] | 146577-6200 | PLUG |
117/1. | [1] | 146577-6300 | PLUG |
117/1. | [1] | 146577-6400 | PLUG |
117/1. | [1] | 146577-6500 | PLUG |
117/1. | [1] | 146577-6600 | PLUG |
123. | [4] | 139106-0200 | FLAT-HEAD SCREW |
130. | [1] | 146421-0020 | CAPSULE D14 |
130/2. | [1] | 026508-1140 | GASKET |
130/3. | [1] | 146422-0000 | BLEEDER SCREW |
130/4. | [1] | 146600-0500 | O-RING |
133. | [1] | 146600-0600 | O-RING |
134. | [1] | 146600-0700 | O-RING |
135. | [1] | 146110-0220 | CONTROL VALVE '02'4XD1.6K=1. |
135/5. | [1] | 146114-0000 | SPRING WASHER |
136. | [1] | 146120-0120 | OVER FLOW VALVE |
137. | [2] | 026512-1840 | GASKET |
138. | [1] | 146610-4120 | PIPE OUT B1 B1 |
150. | [2] | 014020-6140 | PLAIN WASHER |
151. | [2] | 139010-0300 | STUD |
200. | [1] | 146206-0100 | COILED SPRING |
205. | [1] | 025804-1610 | WOODRUFF KEY |
206. | [1] | 013121-4140 | UNION NUT |
207. | [1] | 029321-4050 | LOCKING WASHER |
217. | [1] | 146541-0100 | SLOTTED WASHER |
218. | [1] | 146587-0800 | COILED SPRING |
219. | [1] | 146541-0200 | ANGLE PIECE |
220. | [1] | 146587-0900 | COILED SPRING |
230. | [1] | 146613-7400 | BRACKET |
231. | [2] | 139106-0500 | FLAT-HEAD SCREW |
237. | [1] | 146620-0200 | HEX-SOCKET-HEAD CAP SCREW |
239. | [1] | 023500-5140 | PLAIN WASHER |
240. | [1] | 146650-1220 | PULLING ELECTROMAGNET |
240/8. | [1] | 146600-1700 | O-RING |
242. | [1] | 146658-0210 | WIRE |
243. | [1] | 013020-5240 | UNION NUT |
245. | [3] | 026512-1840 | GASKET |
246. | [1] | 146125-0020 | EYE BOLT |
247. | [1] | 146610-8120 | INLET UNION IN B3 |
248. | [1] | 146614-0200 | SPACER BUSHING |
260. | [1] | 146611-0021 | BRACKET |
261. | [2] | 146621-0900 | UNION NUT |
270. | [1] | 146615-0000 | TIMER CORE |
800S. | [1] | 146009-0420 | PUMP HOUSING |
800S/1/6. | [1] | 146601-0100 | PACKING RING |
800S/1/6. | [1] | 146601-0100 | PACKING RING |
800S/1/7. | [2] | 139010-0300 | STUD |
804S. | [1] | 146232-0220 | COMPRESSION SPRING |
805S. | [1] | 146574-0120 | PARTS SET |
810S. | [1] | 146600-1120 | REPAIR SET |
811S. | [1] | 146600-1820 | PARTS SET |
903. | [1] | 146620-0120 | CAPSULE |
903/2. | [1] | 146600-1300 | O-RING |
906. | [1] | 146635-6000 | NUMBER PLATE |
Include in #2:
104749-1580
as INJECTION-PUMP ASSEMBLY
Cross reference number
Zexel num
Bosch num
Firm num
Name
104749-1580
9 460 610 122
INJECTION-PUMP ASSEMBLY
Information:
Introduction
The problem that is identified below does not have a known permanent solution. Until a permanent solution is found, use the solution that is identified below.Problem
Fuel injectors in certain C175 Machine Engines have been experiencing -7 and -12 fault codes which have resulted in replacement of the injectors.Solution
As Caterpillar® tries to determine the root cause for the fuel injector failures, documentation is needed. Fill out the form below and send it to the following email address:unes_john_w
Table 1
Background Information Information / Action Requested Responses / Comments
1 Truck Serial Number
2 Engine Serial Number
3 Truck Hours at Time of Failure
4 Engine Hours at Time of Failure
5 Date of Failure
6 Mine Site
7 Servicing Dealer and Dealer Code (For generating SIB Request)
8 Service/Workorder (For generating SIB Request)
9 Affected Cylinder / Cylinders of Engine
Fuel System Information
10 Injector Part Number Removed
11 Injector Serial Number Removed
12 Hours on Failed Injector
13 Replacement Injector Part Number Installed
14 Replacement Injector Serial Number Installed
15 CFM Install - Yes or No?
If Yes, provide SMH at Time of Installation
16 Low-Pressure Fuel System Configuration? (New Trans Pump per M0064904?)
If Yes, at PCR or Provide SMH at Time of Installation
17 Fuel Filter make / part number
18 Previous Maintenance on Fuel System Past Tertiary Filter
19 History of HPFP Replacement (most recent replacement hrs, symptoms)
20 SIB Issued for Injectors on Failed Cylinders
Software
21 Engine Software at Time of Failure
22 Software History on Engine - If Available
23 SC2 Installed? If No, is VIMS Data Available?
24 PSR at Time of Failure
25 ECM Replacement File at Time of Failure
Wiring
26 Any Wiring Issues on the Engine Harness?
27 Any By-Pass Wiring Installed on Engine Harness?
Service History
28 Any History of Head Bolt Failures on the Engine or Affected Cylinder?
29 Pressure Check / Evaluate Health of Injector Sleeve on Affected Cylinder
30 Any History of Fluid in the Engine (Turbocharger Failure, Coolant Leaks, ATAAC Issues)
Other
31 Submit DSN to Document Failure
The problem that is identified below does not have a known permanent solution. Until a permanent solution is found, use the solution that is identified below.Problem
Fuel injectors in certain C175 Machine Engines have been experiencing -7 and -12 fault codes which have resulted in replacement of the injectors.Solution
As Caterpillar® tries to determine the root cause for the fuel injector failures, documentation is needed. Fill out the form below and send it to the following email address:unes_john_w
Table 1
Background Information Information / Action Requested Responses / Comments
1 Truck Serial Number
2 Engine Serial Number
3 Truck Hours at Time of Failure
4 Engine Hours at Time of Failure
5 Date of Failure
6 Mine Site
7 Servicing Dealer and Dealer Code (For generating SIB Request)
8 Service/Workorder (For generating SIB Request)
9 Affected Cylinder / Cylinders of Engine
Fuel System Information
10 Injector Part Number Removed
11 Injector Serial Number Removed
12 Hours on Failed Injector
13 Replacement Injector Part Number Installed
14 Replacement Injector Serial Number Installed
15 CFM Install - Yes or No?
If Yes, provide SMH at Time of Installation
16 Low-Pressure Fuel System Configuration? (New Trans Pump per M0064904?)
If Yes, at PCR or Provide SMH at Time of Installation
17 Fuel Filter make / part number
18 Previous Maintenance on Fuel System Past Tertiary Filter
19 History of HPFP Replacement (most recent replacement hrs, symptoms)
20 SIB Issued for Injectors on Failed Cylinders
Software
21 Engine Software at Time of Failure
22 Software History on Engine - If Available
23 SC2 Installed? If No, is VIMS Data Available?
24 PSR at Time of Failure
25 ECM Replacement File at Time of Failure
Wiring
26 Any Wiring Issues on the Engine Harness?
27 Any By-Pass Wiring Installed on Engine Harness?
Service History
28 Any History of Head Bolt Failures on the Engine or Affected Cylinder?
29 Pressure Check / Evaluate Health of Injector Sleeve on Affected Cylinder
30 Any History of Fluid in the Engine (Turbocharger Failure, Coolant Leaks, ATAAC Issues)
Other
31 Submit DSN to Document Failure
Have questions with 104749-1580?
Group cross 104749-1580 ZEXEL
Isuzu
104749-1580
9 460 610 122
INJECTION-PUMP ASSEMBLY