104749-0750 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047490750 rfr113800

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104749-0750 1047490750

MAZDA RFR113800 rfr113800

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Cross reference number

ZEXEL 104749-0750 1047490750

MAZDA RFR113800 rfr113800

Zexel num

Bosch num

Firm num

Name

104749-0750
104749-0751

RFR113800 MAZDA

INJECTION-PUMP ASSEMBLY
RFX * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Boost pressure kPa 33.3 32 34.6

Boost pressure kgf/cm2 0.34 0.326 0.354

Boost pressure mmHg 250 240 260

Average injection quantity mm3/st. 47.2 46.7 47.7

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_02

Pump speed r/min 1000 1000 1000

Boost pressure kPa 86.6 85.3 87.9

Boost pressure kgf/cm2 0.88 0.74 1.02

Boost pressure mmHg 650 640 660

Average injection quantity mm3/st. 52.6 52.1 53.1

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_03

Pump speed r/min 600 600 600

Boost pressure kPa 46.7 45.4 48

Boost pressure kgf/cm2 0.48 0.466 0.494

Boost pressure mmHg 350 340 360

Average injection quantity mm3/st. 46.6 44.1 49.1

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 42.1 39.6 44.6

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1000 1000 1000

Boost pressure kPa 33.3 32 34.6

Boost pressure kgf/cm2 0.34 0.326 0.354

Boost pressure mmHg 250 240 260

Average injection quantity mm3/st. 47.2 46.2 48.2

Difference in delivery mm3/st. 4

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1000 1000 1000

Boost pressure kPa 86.6 85.3 87.9

Boost pressure kgf/cm2 0.88 0.74 1.02

Boost pressure mmHg 650 640 660

Average injection quantity mm3/st. 52.6 51.6 53.6

Difference in delivery mm3/st. 4.5

Oil temperature degC 50 48 52

Injection timing adjustment_07

Pump speed r/min 2150 2150 2150

Boost pressure kPa 86.6 85.3 87.9

Boost pressure kgf/cm2 0.88 0.74 1.02

Boost pressure mmHg 650 640 660

Average injection quantity mm3/st. 43.3 40.8 45.8

Oil temperature degC 52 50 54

Injection quantity adjustment

Pump speed r/min 2250 2250 2250

Boost pressure kPa 86.6 85.3 87.9

Boost pressure kgf/cm2 0.88 0.866 0.894

Boost pressure mmHg 650 640 660

Average injection quantity mm3/st. 37 35 39

Difference in delivery mm3/st. 11

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Boost pressure kPa 86.6 85.3 87.9

Boost pressure kgf/cm2 0.88 0.866 0.894

Boost pressure mmHg 650 640 660

Average injection quantity mm3/st. 3

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2250 2250 2250

Boost pressure kPa 86.6 85.3 87.9

Boost pressure kgf/cm2 0.88 0.866 0.894

Boost pressure mmHg 650 640 660

Average injection quantity mm3/st. 37 34.5 39.5

Difference in delivery mm3/st. 11.5

Oil temperature degC 52 50 54

Injection quantity adjustment_04

Pump speed r/min 2550 2550 2550

Boost pressure kPa 86.6 85.3 87.9

Boost pressure kgf/cm2 0.88 0.866 0.894

Boost pressure mmHg 650 640 660

Average injection quantity mm3/st. 10 6 14

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 360 360 360

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 10.2 9.2 11.2

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 360 360 360

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 10.2 8.7 11.7

Difference in delivery mm3/st. 2.5

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 56 56

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 56 56

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 360 360 360

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1000 1000 1000

Boost pressure kPa 86.6 85.3 87.9

Boost pressure kgf/cm2 0.88 0.866 0.894

Boost pressure mmHg 650 640 660

Oil temperature degC 50 48 52

Remarks
MEASURE

Stop lever angle

Pump speed r/min 1000 1000 1000

Boost pressure kPa 86.6 85.3 87.9

Boost pressure kgf/cm2 0.88 0.866 0.894

Boost pressure mmHg 650 640 660

Pressure kPa 432 412 452

Pressure kgf/cm2 4.4 4.2 4.6

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Boost pressure kPa 86.6 85.3 87.9

Boost pressure kgf/cm2 0.88 0.866 0.894

Boost pressure mmHg 650 640 660

Pressure kPa 432 403 461

Pressure kgf/cm2 4.4 4.1 4.7

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1000 1000 1000

Boost pressure kPa 86.6 85.3 87.9

Boost pressure kgf/cm2 0.88 0.866 0.894

Boost pressure mmHg 650 640 660

Timer stroke mm 3.2 3 3.4

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 500 500 500

Boost pressure kPa 86.6 85.3 87.9

Boost pressure kgf/cm2 0.88 0.866 0.894

Boost pressure mmHg 650 640 660

Timer stroke mm 0.8 0.2 1.4

Oil temperature degC 48 46 50

_03

Pump speed r/min 1000 1000 1000

Boost pressure kPa 86.6 85.3 87.9

Boost pressure kgf/cm2 0.88 0.866 0.894

Boost pressure mmHg 650 640 660

Timer stroke mm 3.2 2.8 3.6

Oil temperature degC 50 48 52

_04

Pump speed r/min 2150 2150 2150

Boost pressure kPa 86.6 85.3 87.9

Boost pressure kgf/cm2 0.88 0.866 0.894

Boost pressure mmHg 650 640 660

Timer stroke mm 8.4 7.6 9.2

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1000 1000 1000

Boost pressure kPa 86.6 85.3 87.9

Boost pressure kgf/cm2 0.88 0.866 0.894

Boost pressure mmHg 650 640 660

Average injection quantity mm3/st. 45 44 46

Timer stroke TA mm 2.6 2.4 2.8

Timer stroke variation dT mm 0.6 0.6 0.6

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1000 1000 1000

Boost pressure kPa 86.6 85.3 87.9

Boost pressure kgf/cm2 0.88 0.866 0.894

Boost pressure mmHg 650 640 660

Average injection quantity mm3/st. 45 43.5 46.5

Timer stroke TA mm 2.6 2.2 3

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Boost pressure kPa 86.6 85.3 87.9

Boost pressure kgf/cm2 0.88 0.866 0.894

Boost pressure mmHg 650 640 660

Average injection quantity mm3/st. 30 28.5 31.5

Timer stroke TA mm 2 1.4 2.6

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.7 1.6 1.8

BCS stroke mm 3.6 3.4 3.8

Pre-stroke mm 0.3 0.28 0.32

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 41 38 44

Test data Ex:

0000001801 SIDE LINK LEVER ADJUSTMENT

Side link lever adjustment 1. Fixing the side link lever (1)Hold the control lever in the position a. (2)Adjust the length of the connecting rod D so that a pin L1 can pass between the side link B and the actuator bracket C at A. Then fix. 2. Idle switch confirmation Confirm that the switch is ON at the idle lever position. 3. Potentiometer confirmation (input voltage: V1) Control lever: (1)Idle position: V2 (checking point) (2)Full position: V3 (adjusting point) 4. Confirming wire length Accelerator wire (1)Idle position: L2 (2)Idle~full stroke: L3 A/T wire: (1)Idle position: L4 (2)Idle~full stroke: L5
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L1=Dia.5.8-0.2mm L2=161+-3mm L3=32.5+-3mm L4=-mm L5=-mm V1=10.00V V2=2.26+-0.7V V3=9.1+-0.03V a=0deg
----------

0000001901 W-CSD ADJUSTMENT

Adjustment of the W-CSD 1. Adjustment of the advance angle of the timer (1)Determine the timer advance angle from the graph in Fig. 2. (2)Adjust screw A so that the timer advance angle determined in item (1) is obtained. 2. Adjust dimension L. Adjust using turnbuckle C so that the dimension L is as described on the figure 2. C = control lever gap D = timer stroke Y1 = timer stroke TA Y2 = control lever gap L X = temperature t
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Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
The following changes are adaptable to the products within the listed serial numbers, and are effective with all products after the listed serial numbers.The new and former DEF filter part numbers are listed in Table 1.
Table 1
Required Parts
Qty New Part Number Part Name Former Part Numbers(1)
1 584-8135 Diesel Exhaust Fluid Filter Gp 453-1604
1 584-8136 Diesel Exhaust Fluid Filter Gp 453-1605
1 584-8137 Diesel Exhaust Fluid Filter Gp 453-1606
(1) The former part number listed is for reference only and may differ.