104749-0691 ZEXEL 9 460 612 051 BOSCH INJECTION-PUMP ASSEMBLY 9460612051 1047490691

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 612 051 9460612051

ZEXEL 104749-0691 1047490691

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Components :

0.	INJECTION-PUMP ASSEMBLY	104749-0691
1.	_
2.	FUEL INJECTION PUMP	104649-0691
3.	NUMBER PLATE	146964-2100
4.	_	146672-6720
5.	CAPSULE
6.	ADJUSTING DEVICE	146679-3020
7.	NOZZLE AND HOLDER ASSY	105140-1041
8.	Nozzle and Holder	RFJ5 13 H50
9.	Open Pre:MPa(Kqf/cm2)	13.2{135}
10.	NOZZLE-HOLDER	105071-1530
11.	NOZZLE	105000-2260

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0720	DRIVE SHAFT
12/1.	[1]	146200-0300	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-4620	ROLLER SET
24.	[1]	146303-0100	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-3820	CAM PLATE
30.	[1]	146600-3000	O-RING
31.	[1]	146300-1300	PUMP PLUNGER
32.	[1]	146301-0400	SLIDING PIECE
33.	[1]	146603-1100	SHIM D17.5&7.5T1.20
34.	[1]	146306-1800	COMPRESSION SPRING
35/1.	[0]	146603-0700	SHIM D17.5&7.5T0.60
35/1.	[0]	146603-0800	SHIM D17.5&7.5T0.70
35/1.	[0]	146603-0900	SHIM D17.5&7.5T0.90
35/1.	[0]	146603-1000	SHIM D17.5&7.5T1.00
35/1.	[0]	146603-1100	SHIM D17.5&7.5T1.20
35/1.	[0]	146603-3600	SHIM D17.5&7.5T2.40
36.	[1]	146600-3000	O-RING
37.	[1]	479773-2120	TIMER PISTON SENSOR
37.	[1]	479773-2120	TIMER PISTON SENSOR
38.	[2]	010206-2040	HEX-SOCKET-HEAD CAP SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM
48/1.	[1]	146690-5900	SHIM
48/1.	[1]	146690-6000	SHIM
48/1.	[1]	146690-6100	SHIM
48/1.	[1]	146690-6200	SHIM
48/1.	[1]	146690-6300	SHIM
48/1.	[1]	146690-6400	SHIM
48/1.	[1]	146690-6500	SHIM
48/1.	[1]	146690-6600	SHIM
48/1.	[1]	146690-6700	SHIM
48/1.	[1]	146690-6800	SHIM
48/1.	[1]	146690-6900	SHIM
48/1.	[1]	146690-7000	SHIM
48/1.	[1]	146690-7100	SHIM
48/1.	[1]	146690-7200	SHIM
48/1.	[1]	146690-7300	SHIM
48/1.	[1]	146690-7400	SHIM
48/1.	[1]	146690-7500	SHIM
48/1.	[1]	146690-7800	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146403-2620	HYDRAULIC HEAD
50.	[1]	146403-2620	HYDRAULIC HEAD
50.	[1]	146403-2620	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[4]	146433-0100	GASKET D12&6.4T1.00
55.	[4]	146430-3920	DELIVERY-VALVE ASSEMBLY
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0220	FITTING
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146760-0220	MANIFOLD-PRESSURE COMP.
67/1.	[1]	146805-9120	GOVERNOR COVER
67/14.	[1]	146621-1700	UNION NUT
67/16.	[1]	146526-3000	BLEEDER SCREW
67/23.	[1]	146932-6520	BRACKET
67/26.	[1]	146507-0300	ADAPTOR
67/31.	[1]	146710-0800	BUSHING
67/32.	[1]	146711-0000	PLATE
67/33.	[1]	139218-0400	UNION NUT
67/34.	[1]	146712-0700	BEARING PIN
67/35.	[1]	146621-0300	UNION NUT
67/36.	[1]	146600-1400	O-RING
67/37.	[1]	146710-0100	BUSHING
67/38.	[1]	139506-0200	GASKET D8.9&6.8T1.00
67/39.	[1]	146620-0300	CAPSULE
67/40.	[1]	026512-1540	GASKET D15.4&12.2T1.50
67/41.	[1]	146713-4100	ADJUSTING PIN
67/42.	[2]	146714-0000	PLATE
67/43.	[1]	146715-0000	DIAPHRAGM
67/44.	[1]	139306-0100	LOCKING WASHER
67/45.	[1]	013030-6040	UNION NUT M6P1H3.6
67/46.	[1]	146716-0000	UNION NUT
67/47.	[1]	146717-0400	COILED SPRING
67/48/1.	[1]	146720-0000	SPACER BUSHING L3.7
67/48/1.	[1]	146720-0100	SPACER BUSHING L3.9
67/48/1.	[1]	146720-0200	SPACER BUSHING L4.1
67/48/1.	[1]	146720-0300	SPACER BUSHING L4.3
67/48/1.	[1]	146720-0400	SPACER BUSHING L4.5
67/48/1.	[1]	146720-0500	SPACER BUSHING L4.7
67/48/1.	[1]	146720-0600	SPACER BUSHING L4.9
67/48/1.	[1]	146720-0700	SPACER BUSHING L5.1
67/48/1.	[1]	146720-0800	SPACER BUSHING L5.3
67/48/1.	[1]	146720-0900	SPACER BUSHING L2.7
67/48/1.	[1]	146720-1000	SPACER BUSHING L2.9
67/48/1.	[1]	146720-1100	SPACER BUSHING L3.1
67/48/1.	[1]	146720-1200	SPACER BUSHING L3.3
67/48/1.	[1]	146720-1300	SPACER BUSHING L3.5
67/48/1.	[1]	146720-1400	SPACER BUSHING L2.8
67/48/1.	[1]	146720-1500	SPACER BUSHING L3.0
67/48/1.	[1]	146720-1600	SPACER BUSHING L3.2
67/48/1.	[1]	146720-1700	SPACER BUSHING L3.4
67/48/1.	[1]	146720-1800	SPACER BUSHING L3.6
67/48/1.	[1]	146720-1900	SPACER BUSHING L3.8
67/48/1.	[1]	146720-2000	SPACER BUSHING L4.0
67/48/1.	[1]	146720-2100	SPACER BUSHING L4.2
67/48/1.	[1]	146720-2200	SPACER BUSHING L4.4
67/48/1.	[1]	146720-2300	SPACER BUSHING L4.6
67/48/1.	[1]	146720-2400	SPACER BUSHING L4.8
67/48/1.	[1]	146720-2500	SPACER BUSHING L5.0
67/48/1.	[1]	146720-2600	SPACER BUSHING L5.2
67/48/1.	[1]	146720-2700	SPACER BUSHING L5.4
67/48/1.	[1]	146720-2800	SPACER BUSHING L5.5
67/48/1.	[1]	146720-2900	SPACER BUSHING L5.6
67/48/1.	[1]	146720-4500	SPACER BUSHING L1.8
67/48/1.	[1]	146720-4600	SPACER BUSHING L1.9
67/48/1.	[1]	146720-4700	SPACER BUSHING L2.0
67/48/1.	[1]	146720-4800	SPACER BUSHING L2.1
67/48/1.	[1]	146720-4900	SPACER BUSHING L2.2
67/48/1.	[1]	146720-5000	SPACER BUSHING L2.3
67/48/1.	[1]	146720-5100	SPACER BUSHING L2.4
67/48/1.	[1]	146720-5200	SPACER BUSHING L2.5
67/48/1.	[1]	146720-5300	SPACER BUSHING L2.6
67/48/1.	[1]	146725-2500	SPACER BUSHING L5.7
67/48/1.	[1]	146725-2600	SPACER BUSHING L5.8
67/48/1.	[1]	146725-2700	SPACER BUSHING L5.9
67/48/1.	[1]	146725-2800	SPACER BUSHING L6.0
67/48/1.	[1]	146725-2900	SPACER BUSHING L6.1
67/48/1.	[1]	146725-3000	SPACER BUSHING L6.2
67/48/1.	[1]	146725-3100	SPACER BUSHING L6.3
67/48/1.	[1]	146725-3200	SPACER BUSHING L6.4
67/48/1.	[1]	146725-3300	SPACER BUSHING L6.5
67/48/1.	[1]	146725-3400	SPACER BUSHING L6.6
67/48/1.	[1]	146725-3500	SPACER BUSHING L6.7
67/48/1.	[1]	146725-3600	SPACER BUSHING L6.8
67/48/1.	[1]	146725-3700	SPACER BUSHING L6.9
67/48/1.	[1]	146725-3800	SPACER BUSHING L7.0
67/48/1.	[1]	146725-3900	SPACER BUSHING L7.1
67/48/1.	[1]	146725-4000	SPACER BUSHING L7.2
67/48/1.	[1]	146725-4100	SPACER BUSHING L7.3
67/48/1.	[1]	146725-4200	SPACER BUSHING L7.4
67/48/1.	[1]	146725-4300	SPACER BUSHING L7.5
67/49.	[1]	146721-2120	COVER
67/52.	[1]	146620-6100	BLEEDER SCREW
67/53.	[1]	139006-4800	BLEEDER SCREW
67/55.	[1]	139006-4800	BLEEDER SCREW
67/56.	[1]	146723-0300	CONTROL LEVER
67/57.	[1]	146712-0100	BEARING PIN
67/58.	[2]	146620-0600	CAPSULE
67/59.	[2]	026506-1040	GASKET D9.9&6.2T1
67/60.	[1]	146724-0300	ELEMENT
67/61.	[1]	146724-0600	CAPSULE
67/64.	[1]	146930-1600	BRACKET
67/78.	[1]	146600-4400	SEAL RING
67/98.	[1]	146648-2800	SPACER BUSHING
67/102.	[1]	146927-3400	BRACKET
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-4100	THREADED PIN
67/201B.	[1]	146545-4200	THREADED PIN
67/201C.	[1]	146545-4300	THREADED PIN
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146513-7920	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146831-3120	CONTROL LEVER
72B.	[1]	146831-3220	CONTROL LEVER
72C.	[1]	146831-3320	CONTROL LEVER
72D.	[1]	146831-3420	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	146621-0700	UNION NUT
83.	[1]	146549-3600	BUSHING
84.	[1]	014010-4140	PLAIN WASHER D10&4.5T0.8
85.	[1]	015316-1040	SPLIT PIN
95.	[1]	146851-0120	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0100	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
110/1.	[1]	146571-0500	SHIM D20.2&8.3T1.15
110/1.	[1]	146571-0600	SHIM D20.2&8.3T1.35
110/1.	[1]	146571-0700	SHIM D20.2&8.3T1.55
110/1.	[1]	146571-0800	SHIM D20.2&8.3T1.75
111.	[1]	146602-0600	PLAIN WASHER D20&8.4T1.40
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER D17&6.4T1.60
115.	[1]	146875-6100	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG L2.10
117/1.	[1]	146577-1900	PLUG L2.30
117/1.	[1]	146577-2000	PLUG L2.50
117/1.	[1]	146577-2100	PLUG L2.70
117/1.	[1]	146577-2200	PLUG L2.90
117/1.	[1]	146577-2300	PLUG L3.10
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-3200	PLUG L4.90
117/1.	[1]	146577-3300	PLUG L5.10
117/1.	[1]	146577-6700	PLUG L2.2
117/1.	[1]	146577-6800	PLUG L2.4
117/1.	[1]	146577-6900	PLUG L2.6
117/1.	[1]	146577-7000	PLUG L2.8
117/1.	[1]	146577-7100	PLUG L3.0
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
117/1.	[1]	146577-8000	PLUG L4.8
117/1.	[1]	146577-8100	PLUG L5.0
117/1.	[1]	146877-0000	PLUG L5.2
117/1.	[1]	146877-0100	PLUG L5.3
117/1.	[1]	146877-0200	PLUG L5.4
117/1.	[1]	146877-0300	PLUG L5.5
117/1.	[1]	146877-4700	PLUG
117/1.	[1]	146877-4800	PLUG
117/1.	[1]	146877-4900	PLUG
117/1.	[1]	146877-5000	PLUG
123.	[4]	146620-0500	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-3220	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	148120-0020	OVER FLOW VALVE
137.	[3]	139512-0500	GASKET
137.	[3]	139512-0500	GASKET
138.	[1]	146666-5821	INLET UNION
158.	[1]	146614-6900	SPACER BUSHING
200.	[1]	146206-0100	COILED SPRING
205.	[1]	029470-4030	WOODRUFF KEY
214.	[1]	146542-1400	BUSHING
215.	[1]	146542-1500	BUSHING
217.	[1]	146542-5700	SLOTTED WASHER
218.	[1]	146592-8000	COILED SPRING
219.	[1]	146541-3000	BUSHING
220.	[1]	146592-8100	COILED SPRING
221.	[1]	146931-4520	BRACKET
222.	[1]	139006-4400	BLEEDER SCREW
223.	[1]	146670-9620	SWITCH
224.	[1]	010206-1040	HEX-SOCKET-HEAD CAP SCREW
227.	[1]	013020-6040	UNION NUT M6P1H5
228.	[1]	014110-6440	LOCKING WASHER
229.	[1]	146930-0820	BRACKET
236.	[1]	139006-4800	BLEEDER SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-4320	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
243.	[1]	146621-1000	UNION NUT
245.	[2]	139512-0500	GASKET
246.	[1]	146125-0300	EYE BOLT
247.	[1]	146666-5920	INLET UNION
275.	[1]	146612-7620	BRACKET
276.	[2]	010010-1640	BLEEDER SCREW M10P1.5L16 4T
309.	[1]	139006-4400	BLEEDER SCREW
310.	[1]	146684-4720	POTENTCIOMETER
310/2.	[2]	139104-0400	FLAT-HEAD SCREW
310/3.	[1]	146620-1500	FLAT-HEAD SCREW
310/4.	[1]	013020-6040	UNION NUT M6P1H5
310/5.	[1]	146614-2300	JOINT CONNECTION
310/6.	[1]	146661-0401	BOOT
311.	[1]	146620-7800	BLEEDER SCREW
312.	[1]	146931-4400	BRACKET
313.	[2]	010006-0870	BLEEDER SCREW M6P1L8 7T
330.	[1]	146659-5200	CLAMPING BAND
331.	[1]	139006-5700	BLEEDER SCREW
504/1.	[1]	146649-4500	RESISTER
504/1.	[1]	146649-4600	RESISTER
504/1.	[1]	146649-4700	RESISTER
504/1.	[1]	146649-4800	RESISTER
504/1.	[1]	146649-4900	RESISTER
504/1.	[1]	146649-5000	RESISTER
504/1.	[1]	146649-5100	RESISTER
504/1.	[1]	146649-5200	RESISTER
504/1.	[1]	146649-5300	RESISTER
504/1.	[1]	146649-5400	RESISTER
504/1.	[1]	146649-5500	RESISTER
504/1.	[1]	146649-5600	RESISTER
504/1.	[1]	146649-5700	RESISTER
515.	[1]	106144-1040	TIMING CONTROL VALVE
515/12.	[1]	161440-3800	O-RING
515/13.	[1]	161440-3700	O-RING
516.	[2]	010206-1440	HEX-SOCKET-HEAD CAP SCREW M6P1L14
800S.	[1]	146018-5420	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-0220	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-2420	REPAIR SET
812S.	[1]	146600-1920	PARTS SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
847S.	[1]	146684-4910	POTENTCIOMETER
903.	[1]	146672-6720	PULSE GENERATOR
903/2.	[1]	146600-1300	O-RING &13W1.9
905.	[1]	146679-3020	ACTUATOR
906.	[1]	146964-2100	NAMEPLATE
912.	[3]	010206-1040	HEX-SOCKET-HEAD CAP SCREW

Include in #2:

104749-0691 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 612 051 9460612051

ZEXEL 104749-0691 1047490691

Zexel num

Bosch num

Firm num

Name

104749-0691
104749-0693

9 460 612 051

INJECTION-PUMP ASSEMBLY
* K 11CJ VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Boost pressure kPa 33.3 32 34.6

Boost pressure kgf/cm2 0.34 0.326 0.354

Boost pressure mmHg 250 240 260

Average injection quantity mm3/st. 43.3 42.8 43.8

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 69.3 68 70.6

Boost pressure kgf/cm2 0.7 0.686 0.714

Boost pressure mmHg 520 510 530

Average injection quantity mm3/st. 48.6 48.1 49.1

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_03

Pump speed r/min 750 750 750

Boost pressure kPa 33.3 32 34.6

Boost pressure kgf/cm2 0.34 0.326 0.354

Boost pressure mmHg 250 240 260

Average injection quantity mm3/st. 42.8 42.8 42.8

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 36.7 36.7 36.7

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1250 1250 1250

Boost pressure kPa 33.3 32 34.6

Boost pressure kgf/cm2 0.34 0.326 0.354

Boost pressure mmHg 250 240 260

Average injection quantity mm3/st. 43.3 42.3 44.3

Difference in delivery mm3/st. 4

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1250 1250 1250

Boost pressure kPa 69.3 68 70.6

Boost pressure kgf/cm2 0.7 0.686 0.714

Boost pressure mmHg 520 510 530

Average injection quantity mm3/st. 48.6 47.6 49.6

Difference in delivery mm3/st. 4.5

Oil temperature degC 50 48 52

Injection timing adjustment_07

Pump speed r/min 2150 2150 2150

Boost pressure kPa 69.3 68 70.6

Boost pressure kgf/cm2 0.7 0.686 0.714

Boost pressure mmHg 520 510 530

Average injection quantity mm3/st. 41.4 41.4 41.4

Oil temperature degC 52 50 54

Injection quantity adjustment

Pump speed r/min 2500 2500 2500

Boost pressure kPa 69.3 68 70.6

Boost pressure kgf/cm2 0.7 0.686 0.714

Boost pressure mmHg 520 510 530

Average injection quantity mm3/st. 21.8 19.8 23.8

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_02

Pump speed r/min 2800 2800 2800

Boost pressure kPa 69.3 68 70.6

Boost pressure kgf/cm2 0.7 0.686 0.714

Boost pressure mmHg 520 510 530

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2500 2500 2500

Boost pressure kPa 69.3 68 70.6

Boost pressure kgf/cm2 0.7 0.686 0.714

Boost pressure mmHg 520 510 530

Average injection quantity mm3/st. 21.8 19.3 24.3

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 385 385 385

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 14.2 13.2 15.2

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 385 385 385

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 14.2 12.7 15.7

Difference in delivery mm3/st. 2.5

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 58 58

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 58 58

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 385 385 385

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1000 1000 1000

Boost pressure kPa 69.3 68 70.6

Boost pressure kgf/cm2 0.7 0.686 0.714

Boost pressure mmHg 520 510 530

Overflow quantity cm3/min 600 470 730

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1000 1000 1000

Boost pressure kPa 69.3 68 70.6

Boost pressure kgf/cm2 0.7 0.686 0.714

Boost pressure mmHg 520 510 530

Pressure kPa 618 589 647

Pressure kgf/cm2 6.3 6 6.6

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Boost pressure kPa 69.3 68 70.6

Boost pressure kgf/cm2 0.7 0.686 0.714

Boost pressure mmHg 520 510 530

Pressure kPa 618 579 657

Pressure kgf/cm2 6.3 5.9 6.7

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1000 1000 1000

Boost pressure kPa 69.3 68 70.6

Boost pressure kgf/cm2 0.7 0.686 0.714

Boost pressure mmHg 520 510 530

TCV duty (%) F TCV 60Hz % 100 100 100

Timer stroke mm 10.6 10.4 10.8

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 100 100 100

Boost pressure kPa 69.3 68 70.6

Boost pressure kgf/cm2 0.7 0.686 0.714

Boost pressure mmHg 520 510 530

TCV duty (%) F TCV 60Hz % 100 100 100

Timer stroke mm 3.5 3.5 3.5

Oil temperature degC 48 46 50

_03

Pump speed r/min 1000 1000 1000

Boost pressure kPa 69.3 68 70.6

Boost pressure kgf/cm2 0.7 0.686 0.714

Boost pressure mmHg 520 510 530

TCV duty (%) F TCV 60Hz % 100 100 100

Timer stroke mm 10.6 10.6 10.6

Oil temperature degC 50 48 52

_04

Pump speed r/min 2150 2150 2150

Boost pressure kPa 69.3 68 70.6

Boost pressure kgf/cm2 0.7 0.686 0.714

Boost pressure mmHg 520 510 530

TCV duty (%) F TCV 60Hz % 100 100 100

Timer stroke mm 11.4 11.4 11.4

Oil temperature degC 52 50 54

0000001301

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000002701

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.7 1.6 1.8

BCS stroke mm 3.6 3.4 3.8

Control lever angle alpha deg. 0 -4 4

Control lever angle beta deg. 33.3 30.3 36.3

Test data Ex:

0000001901 TIMER PISTON SEVSOR ADJ

TPS (timer piston sensor) adjustment Use the special circuit (corresponding to H) to measure TPS output voltage. (1)Measure the TPS output voltage for zero compensation (no resistance). (A): timer stroke TA (V): compensation zero TPS output voltage (VTPS) (2)Compensation resistor installation: From the table, select and install a compensation resistor so that the compensation output voltage value is zero. (R): selected compensation resistance
----------
H=479040-5600
----------
A1=0mm V0=0.510+-0.128V V1=0.382~0.401V V2=0.402~0.421V V3=0.422~0.440V V4=0.441~0.460V V5=0.461~0.479V V6=0.480~0.499V V7=0.500~0.519V V8=0.520~0.539V V9=0.540~0.558V V10=0.559~0.578V V11=0.579~0.597V V12=0.598~0.617V V13=0.618~0.637V R1=No.1,0.18kohm R2=No.2,0.30kohm R3=No.3,0.43kohm R4=No.4,0.62kohm R5=No.5,0.82kohm R6=No.6,1.10kohm R7=No.7,1.50kohm R8=No.8,2.00kohm R9=No.9,2.70kohm R10=No.10,3.90kohm R11=No.11,5.60kohm R12=No.12,8.20kohm R13=No.13,15.00kohm

0000002001 POTENTIOMETER ADJUSTMENT

Adjustment of the potentiometer (1)Potentiometer setting: (A): Adjusting point (B): Checking point (C): Control lever opening (V): P/N output voltage (2)Dummy bolt setting: Fix the control lever with the dummy bolt so that the injection quantity is as shown in the following table at the pump speed = N1. (N): Speed of the pump (Q): Injection quantity (D): Targeted lever angle C1:Full speed position C2:Idling position (3)Read the output voltage (V) of the potentiometer in the state indicated in (2) above. Then, select the compensation resistor from the following table and replace. (R): Compensation resistance Note After replacing the compensation resistor, the output voltage is the potentiometer value when the special compensation circuit (control unit) is used. Caution: The potentiometer output voltage is the voltage at the applied voltage Vi, and the control unit output voltage is the voltage at the applied voltage ViC.
----------
N1=1000r/min Vi=10V Vic=5V
----------
V1=8.4+-0.03V V2=2.85+-0.7V N1=1000r/min Q1=31.9+-1.0cm3/1000st D1=(14.3)deg V3=4.42~4.53V V4=4.54~4.65V V5=4.66~4.77V V6=4.78~4.89V V7=4.90~5.01V V8=5.02~5.13V V9=5.14~5.25V V10=5.26~5.37V V11=5.38~5.49V V12=5.50~5.61V V13=5.62~5.73V V14=5.74~5.85V V15=5.86~5.97V R1=No.1,0.18kohm R2=No.2,0.30kohm R3=No.3,0.43kohm R4=No.4,0.62kohm R5=No.5,0.82kohm R6=No.6,1.10kohm R7=No.7,1.50kohm R8=No.8,2.00kohm R9=No.9,2.70kohm R10=No.10,3.90kohm R11=No.11,5.60kohm R12=No.12,8.20kohm R13=No.13,15.00kohm

0000002101 WIRE

Wire length confirmation Accelerator wire: Idle-full stroke: L1 A/T wire: idle~full stroke: L2 Confirmation on the idle SW Confirm that the switch is ON at the idle lever position. Adjustment of the double stage actuator: (1)Apply negative pressure P1 {P2} to the actuator through the negative pressure inlet port. (2)In status (1) above, adjust the screw C so that the control lever B position is a (ie, the distance between the control lever and the idle switch E is L3). Fix using nut D. TT (Reference) actuator stroke: (1)First step: L4 (2)Second stage: L5
----------
L1=32.5+-3.5mm L2=28.4+-2mm L3=1.9+-0.5mm L4=6+-0.5mm L5=4.5mm a=3.3deg P1=-66.6kPa P2=-500mmHg T=6~9N-m{0.6~0.9kgf-m}
----------
L3=1.9+-0.5mm a=3.3deg

Information:

Illustration 1 g01096972
Hand priming pump (1) Air purge screw (2) Fuel pressure regulating valve
Open air purge screw (1) for the fuel filter by three full turns. Do not remove the air purge screw.
Do not crank the engine continuously for more than 30 seconds. Allow the starting motor to cool for two minutes before cranking the engine again.
Start the engine. The engine should start and the engine should run smoothly. If the engine does not start after 30 seconds, allow the starting motor to cool for two minutes before attempting to start the engine again.Note: You may use the hand priming pump for the fuel filter (if equipped) instead of starting the engine and running the engine.
While the engine is running, observe air purge screw (1). When a small drop of fuel appears at the threads of the air purge screw, close and tighten air purge screw (1) .Note: There may be a noticeable change in the sound of the running engine when the air purge screw is tightened. The change in the sound of the engine is normal.Note: Failure to tighten all fittings could result in serious fuel leaks.
Clean any residual fuel from the engine components.The Engine Has Been Run Out of Fuel
Use a suitable container to catch any fuel that might spill. Clean up any spilled fuel immediately.
Do not allow dirt to enter the fuel system. Thoroughly clean the area around a fuel system component that will be