104749-0520 ZEXEL 9 460 612 616 BOSCH INJECTION-PUMP ASSEMBLY 9460612616 1047490520 rff613800

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 612 616 9460612616

ZEXEL 104749-0520 1047490520

MAZDA RFF613800 rff613800

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Buy INJECTION-PUMP ASSEMBLY 104749-0520 zexel genuine, new aftermarket engine parts with delivery

Components :

0.	INJECTION-PUMP ASSEMBLY	104749-0520
1.	_
2.	FUEL INJECTION PUMP	104649-0490
3.	NUMBER PLATE	146960-1800
4.	_	146672-5021
5.	CAPSULE
6.	ADJUSTING DEVICE	582660-7122
7.	NOZZLE AND HOLDER ASSY	105141-2791
8.	Nozzle and Holder	RFB7 13 H50B
9.	Open Pre:MPa(Kqf/cm2)	13.2{135}
10.	NOZZLE-HOLDER	105071-1530
11.	NOZZLE	105000-1991

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0720	DRIVE SHAFT
12/1.	[1]	146200-0300	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-1120	ROLLER SET
24.	[1]	146303-0100	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-0120	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146300-0600	PUMP PLUNGER
32.	[1]	146301-0200	SLIDING PIECE
33.	[1]	146603-0700	SHIM D17.5&7.5T0.60
34.	[1]	146302-5400	COMPRESSION SPRING
35/1.	[0]	146603-0700	SHIM D17.5&7.5T0.60
35/1.	[0]	146603-0800	SHIM D17.5&7.5T0.70
35/1.	[0]	146603-0900	SHIM D17.5&7.5T0.90
35/1.	[0]	146603-1000	SHIM D17.5&7.5T1.00
35/1.	[0]	146603-1100	SHIM D17.5&7.5T1.20
35/1.	[0]	146603-3600	SHIM D17.5&7.5T2.40
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0700	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM
48/1.	[1]	146690-5900	SHIM
48/1.	[1]	146690-6000	SHIM
48/1.	[1]	146690-6100	SHIM
48/1.	[1]	146690-6200	SHIM
48/1.	[1]	146690-6300	SHIM
48/1.	[1]	146690-6400	SHIM
48/1.	[1]	146690-6500	SHIM
48/1.	[1]	146690-6600	SHIM
48/1.	[1]	146690-6700	SHIM
48/1.	[1]	146690-6800	SHIM
48/1.	[1]	146690-6900	SHIM
48/1.	[1]	146690-7000	SHIM
48/1.	[1]	146690-7100	SHIM
48/1.	[1]	146690-7200	SHIM
48/1.	[1]	146690-7300	SHIM
48/1.	[1]	146690-7400	SHIM
48/1.	[1]	146690-7500	SHIM
48/1.	[1]	146690-7800	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146403-2620	HYDRAULIC HEAD
50.	[1]	146403-2620	HYDRAULIC HEAD
50.	[1]	146403-2620	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[4]	146433-0100	GASKET D12&6.4T1.00
55.	[4]	146430-3920	DELIVERY-VALVE ASSEMBLY
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0220	FITTING
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146702-9020	MANIFOLD-PRESSURE COMP.
67/1.	[1]	146805-2020	GOVERNOR COVER
67/14.	[1]	146621-1700	UNION NUT
67/16.	[1]	146526-3000	BLEEDER SCREW
67/23.	[1]	146928-9120	BRACKET
67/31.	[1]	146710-0800	BUSHING
67/32.	[1]	146711-0000	PLATE
67/33.	[1]	139218-0400	UNION NUT
67/34.	[1]	146712-0700	BEARING PIN
67/35.	[1]	146621-0300	UNION NUT
67/36.	[1]	146600-1400	O-RING
67/37.	[1]	146710-0100	BUSHING
67/38.	[1]	139506-0200	GASKET D8.9&6.8T1.00
67/39.	[1]	146620-0300	CAPSULE
67/40.	[1]	026512-1540	GASKET D15.4&12.2T1.50
67/41.	[1]	146713-4100	ADJUSTING PIN
67/42.	[2]	146714-0000	PLATE
67/43.	[1]	146715-0000	DIAPHRAGM
67/44.	[1]	139306-0100	LOCKING WASHER
67/45.	[1]	013030-6040	UNION NUT M6P1H3.6
67/46.	[1]	146716-0000	UNION NUT
67/47.	[1]	146717-0400	COILED SPRING
67/48/1.	[1]	146720-0000	SPACER BUSHING L3.7
67/48/1.	[1]	146720-0100	SPACER BUSHING L3.9
67/48/1.	[1]	146720-0200	SPACER BUSHING L4.1
67/48/1.	[1]	146720-0300	SPACER BUSHING L4.3
67/48/1.	[1]	146720-0400	SPACER BUSHING L4.5
67/48/1.	[1]	146720-0500	SPACER BUSHING L4.7
67/48/1.	[1]	146720-0600	SPACER BUSHING L4.9
67/48/1.	[1]	146720-0700	SPACER BUSHING L5.1
67/48/1.	[1]	146720-0800	SPACER BUSHING L5.3
67/48/1.	[1]	146720-0900	SPACER BUSHING L2.7
67/48/1.	[1]	146720-1000	SPACER BUSHING L2.9
67/48/1.	[1]	146720-1100	SPACER BUSHING L3.1
67/48/1.	[1]	146720-1200	SPACER BUSHING L3.3
67/48/1.	[1]	146720-1300	SPACER BUSHING L3.5
67/48/1.	[1]	146720-1400	SPACER BUSHING L2.8
67/48/1.	[1]	146720-1500	SPACER BUSHING L3.0
67/48/1.	[1]	146720-1600	SPACER BUSHING L3.2
67/48/1.	[1]	146720-1700	SPACER BUSHING L3.4
67/48/1.	[1]	146720-1800	SPACER BUSHING L3.6
67/48/1.	[1]	146720-1900	SPACER BUSHING L3.8
67/48/1.	[1]	146720-2000	SPACER BUSHING L4.0
67/48/1.	[1]	146720-2100	SPACER BUSHING L4.2
67/48/1.	[1]	146720-2200	SPACER BUSHING L4.4
67/48/1.	[1]	146720-2300	SPACER BUSHING L4.6
67/48/1.	[1]	146720-2400	SPACER BUSHING L4.8
67/48/1.	[1]	146720-2500	SPACER BUSHING L5.0
67/48/1.	[1]	146720-2600	SPACER BUSHING L5.2
67/48/1.	[1]	146720-2700	SPACER BUSHING L5.4
67/48/1.	[1]	146720-2800	SPACER BUSHING L5.5
67/48/1.	[1]	146720-2900	SPACER BUSHING L5.6
67/48/1.	[1]	146720-4500	SPACER BUSHING L1.8
67/48/1.	[1]	146720-4600	SPACER BUSHING L1.9
67/48/1.	[1]	146720-4700	SPACER BUSHING L2.0
67/48/1.	[1]	146720-4800	SPACER BUSHING L2.1
67/48/1.	[1]	146720-4900	SPACER BUSHING L2.2
67/48/1.	[1]	146720-5000	SPACER BUSHING L2.3
67/48/1.	[1]	146720-5100	SPACER BUSHING L2.4
67/48/1.	[1]	146720-5200	SPACER BUSHING L2.5
67/48/1.	[1]	146720-5300	SPACER BUSHING L2.6
67/48/1.	[1]	146725-2500	SPACER BUSHING L5.7
67/48/1.	[1]	146725-2600	SPACER BUSHING L5.8
67/48/1.	[1]	146725-2700	SPACER BUSHING L5.9
67/48/1.	[1]	146725-2800	SPACER BUSHING L6.0
67/48/1.	[1]	146725-2900	SPACER BUSHING L6.1
67/48/1.	[1]	146725-3000	SPACER BUSHING L6.2
67/48/1.	[1]	146725-3100	SPACER BUSHING L6.3
67/48/1.	[1]	146725-3200	SPACER BUSHING L6.4
67/48/1.	[1]	146725-3300	SPACER BUSHING L6.5
67/48/1.	[1]	146725-3400	SPACER BUSHING L6.6
67/48/1.	[1]	146725-3500	SPACER BUSHING L6.7
67/48/1.	[1]	146725-3600	SPACER BUSHING L6.8
67/48/1.	[1]	146725-3700	SPACER BUSHING L6.9
67/48/1.	[1]	146725-3800	SPACER BUSHING L7.0
67/48/1.	[1]	146725-3900	SPACER BUSHING L7.1
67/48/1.	[1]	146725-4000	SPACER BUSHING L7.2
67/48/1.	[1]	146725-4100	SPACER BUSHING L7.3
67/48/1.	[1]	146725-4200	SPACER BUSHING L7.4
67/48/1.	[1]	146725-4300	SPACER BUSHING L7.5
67/49.	[1]	146721-2120	COVER
67/54.	[2]	146620-6100	BLEEDER SCREW
67/55.	[2]	139006-4500	BLEEDER SCREW
67/56.	[1]	146723-0300	CONTROL LEVER
67/57.	[1]	146712-0100	BEARING PIN
67/58.	[2]	146620-0600	CAPSULE
67/59.	[2]	026506-1040	GASKET D9.9&6.2T1
67/60.	[1]	146724-0300	ELEMENT
67/61.	[1]	146724-0600	CAPSULE
67/64.	[1]	146927-3202	BRACKET
67/68.	[1]	139006-4400	BLEEDER SCREW
67/78.	[1]	146600-4400	SEAL RING
67/111.	[2]	010006-0870	BLEEDER SCREW M6P1L8 7T
67/112.	[1]	146928-9220	BRACKET
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN L53.00
67/201B.	[1]	146545-3500	THREADED PIN L55.00
67/201C.	[1]	146545-3600	THREADED PIN L57.00
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146513-7920	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146539-2000	CONTROL LEVER
72B.	[1]	146539-2100	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	146621-4200	UNION NUT
95.	[1]	146851-0120	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0420	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
110/1.	[1]	146571-0500	SHIM D20.2&8.3T1.15
110/1.	[1]	146571-0600	SHIM D20.2&8.3T1.35
110/1.	[1]	146571-0700	SHIM D20.2&8.3T1.55
110/1.	[1]	146571-0800	SHIM D20.2&8.3T1.75
111.	[1]	146602-0600	PLAIN WASHER D20&8.4T1.40
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER D17&6.4T1.60
115.	[1]	146575-1800	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG L2.10
117/1.	[1]	146577-1900	PLUG L2.30
117/1.	[1]	146577-2000	PLUG L2.50
117/1.	[1]	146577-2100	PLUG L2.70
117/1.	[1]	146577-2200	PLUG L2.90
117/1.	[1]	146577-2300	PLUG L3.10
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-3200	PLUG L4.90
117/1.	[1]	146577-3300	PLUG L5.10
117/1.	[1]	146577-6700	PLUG L2.2
117/1.	[1]	146577-6800	PLUG L2.4
117/1.	[1]	146577-6900	PLUG L2.6
117/1.	[1]	146577-7000	PLUG L2.8
117/1.	[1]	146577-7100	PLUG L3.0
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
117/1.	[1]	146577-8000	PLUG L4.8
117/1.	[1]	146577-8100	PLUG L5.0
117/1.	[1]	146877-0000	PLUG L5.2
117/1.	[1]	146877-0100	PLUG L5.3
117/1.	[1]	146877-0200	PLUG L5.4
117/1.	[1]	146877-0300	PLUG L5.5
117/1.	[1]	146877-4700	PLUG
117/1.	[1]	146877-4800	PLUG
117/1.	[1]	146877-4900	PLUG
117/1.	[1]	146877-5000	PLUG
123.	[4]	146620-0500	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0920	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0020	OVER FLOW VALVE
137.	[2]	026512-1540	GASKET D15.4&12.2T1.50
138.	[1]	146608-3720	INLET UNION
200.	[1]	146206-0100	COILED SPRING
205.	[1]	029470-4030	WOODRUFF KEY
220.	[1]	146592-1500	COILED SPRING
221.	[1]	146927-2420	BRACKET
222.	[1]	139006-4400	BLEEDER SCREW
223.	[1]	146671-0420	SWITCH
236.	[2]	139006-4800	BLEEDER SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-4320	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146662-0620	WIRE
243.	[1]	146621-1000	UNION NUT
244.	[1]	139006-4400	BLEEDER SCREW
245.	[3]	026512-1540	GASKET D15.4&12.2T1.50
246.	[1]	139812-1900	EYE BOLT
247.	[1]	146608-3920	INLET UNION
248.	[1]	146614-0200	SPACER BUSHING
252.	[1]	139006-4400	BLEEDER SCREW
275.	[1]	146612-2700	BRACKET
276.	[2]	010010-1640	BLEEDER SCREW M10P1.5L16 4T
280.	[1]	146360-8620	COVER
281.	[1]	146600-0800	O-RING
282.	[2]	010206-1440	HEX-SOCKET-HEAD CAP SCREW M6P1L14
310.	[1]	146673-8920	POTENTCIOMETER
800S.	[1]	146019-4620	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-0220	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-2420	REPAIR SET
812S.	[1]	146600-1920	PARTS SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
903.	[1]	146672-5021	PULSE GENERATOR
903/2.	[1]	146600-1300	O-RING &13W1.9
905.	[1]	582660-7122	ADJUSTING DEVICE
906.	[1]	146960-1800	NAMEPLATE
912.	[2]	020146-1270	BLEEDER SCREW

Include in #2:

104749-0520 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 612 616 9460612616

ZEXEL 104749-0520 1047490520

MAZDA RFF613800 rff613800

Zexel num

Bosch num

Firm num

Name

104749-0520
104749-0521

9 460 612 616

RFF613800 MAZDA

INJECTION-PUMP ASSEMBLY
RFT * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Boost pressure kPa 33.35 32 34.7

Boost pressure mmHg 250 240 260

Average injection quantity mm3/st. 44 43.5 44.5

Difference in delivery mm3/st. 3.5

Basic *

Remarks
CBS

Injection timing adjustment_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Average injection quantity mm3/st. 48.3 47.8 48.8

Difference in delivery mm3/st. 4

Basic *

Remarks
Full

Injection timing adjustment_03

Pump speed r/min 2500 2500 2500

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Average injection quantity mm3/st. 19.5 17 22

Injection timing adjustment_04

Pump speed r/min 2000 2000 2000

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Average injection quantity mm3/st. 40.7 38.7 42.7

Injection timing adjustment_05

Pump speed r/min 1250 1250 1250

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Average injection quantity mm3/st. 48.3 47.3 49.3

Remarks
Full

Injection timing adjustment_06

Pump speed r/min 1250 1250 1250

Boost pressure kPa 33.35 32 34.7

Boost pressure mmHg 250 240 260

Average injection quantity mm3/st. 44 43 45

Remarks
CBS

Injection timing adjustment_07

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 38.9 36.9 40.9

Injection timing adjustment_08

Pump speed r/min 750 750 750

Boost pressure kPa 33.35 32 34.7

Boost pressure mmHg 250 240 260

Average injection quantity mm3/st. 42.3 39.8 44.8

Injection quantity adjustment

Pump speed r/min 2500 2500 2500

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Average injection quantity mm3/st. 19.5 17.5 21.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 2850 2850 2850

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 360 360 360

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 12.5 11.5 13.5

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 750 750 750

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 3

Governor adjustment_03

Pump speed r/min 360 360 360

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 12.5 11.5 13.5

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 55 55

Basic *

Speed control lever angle

Pump speed r/min 360 360 360

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1000 1000 1000

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Overflow quantity cm3/min 381 252 510

Stop lever angle

Pump speed r/min 1250 1250 1250

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Pressure kPa 470.5 451 490

Pressure kgf/cm2 4.8 4.6 5

Basic *

Stop lever angle_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Pressure kPa 470.5 451 490

Pressure kgf/cm2 4.8 4.6 5

Stop lever angle_03

Pump speed r/min 1750 1750 1750

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Pressure kPa 608 579 637

Pressure kgf/cm2 6.2 5.9 6.5

Stop lever angle_04

Pump speed r/min 2150 2150 2150

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Pressure kPa 715.5 686 745

Pressure kgf/cm2 7.3 7 7.6

Stop lever angle_05

Pump speed r/min 2250 2250 2250

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Pressure kPa 755 716 794

Pressure kgf/cm2 7.7 7.3 8.1

0000001101

Pump speed r/min 1250 1250 1250

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Timer stroke mm 2.9 2.7 3.1

Basic *

_02

Pump speed r/min 1000 1000 1000

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Timer stroke mm 1.2 0.6 1.8

_03

Pump speed r/min 1250 1250 1250

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Timer stroke mm 2.9 2.6 3.2

_04

Pump speed r/min 1750 1750 1750

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Timer stroke mm 6.5 5.9 7.1

_05

Pump speed r/min 2150 2150 2150

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Timer stroke mm 8.1 7.6 8.6

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1250 1250 1250

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Average injection quantity mm3/st. 35.5 35 36

Timer stroke variation dT mm 0.7 0.5 0.9

Basic *

_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Average injection quantity mm3/st. 35.5 34.5 36.5

Timer stroke variation dT mm 0.7 0.4 1

_03

Pump speed r/min 1250 1250 1250

Boost pressure kPa 69.35 68 70.7

Boost pressure mmHg 520 510 530

Average injection quantity mm3/st. 28.5 27 30

Timer stroke variation dT mm 1.7 1.2 2.2

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.7 1.6 1.8

BCS stroke mm 3.6 3.5 3.7

Control lever angle alpha deg. 0 -4 4

Control lever angle beta deg. 35 32 38

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Adjustment of the idle SW Confirm that the switch is ON at the idle lever position. Potentiometer confirmation (input voltage: V3) Control lever (1) Full position: V1 (Adjusting point) (2)Idle position: V2 (checking point) Wire length confirmation (a = a1) Accelerator wire: (1) idle position : L1 (2)Idle~full stroke: L2
----------
a1=-deg V1=8.4+-0.03V V2=2.56+-0.7V V3=10.00V L1=-mm L2=33.5+-3.5mm
----------

0000001901 M-CSD ADJUSTMENT

M-CSD adjustment 1. Fixing the M-CSD (1)At roller holder advance angle d, adjust the lever shaft ball pin so that it contacts the roller holder. (2)At this time, adjust the position of the M-CSD lever (A) using adjusting screw (C) so that the clearance a between the M-CSD lever (A) and the stopper (B) becomes L1. Then fix using nut (D). T1T1 2. Fixing CSD lever plate (E) (1)Make the clearance between the CSD lever (A) and the stopper (B) L2. (2)Fix the CSD lever plate (E) using the bolt (F) so that the clearance between the intermediate lever (G)'s roller (H) and the CSD lever plate is L3. T2T2 3. Fixing the FICD screw (I) (1)Move the CSD lever A through its full stroke. (2)Adjust the intermediate lever G's FICD lever screw I position so that the control lever K's position is e (the gap between the control lever and the screw J is L4). Then fix using the nut J. T1T1 4. V-FICD adjustment (1)Move the actuator O through its full stroke. (2)Adjust the position of the actuator (O) so that the clearance between the control lever (K) and the screw (M) is c = L5. Then, fix using the bolt (P). T1T1
----------
L1=0.5+2mm L2=0mm L3=4mm L4=3.8+-0.5mm L5=1.8+-0.5mm d=0deg e=7deg f=3.5deg T1=6~9N-m(0.6~0.9kgf-m) T2=3.4~4.9N-m(0.35~0.5kgf-m)
----------
a=L1=0.5+2mm a=L2=0mm b=L3=4mm c=L4=3.8+-0.5mm c=L5=1.8+-0.5mm

Information:

Illustration 1 g06084375
(A) 364-7654 Guardrail As
(B) 8T-4139 Bolt
(C) 5P-1076 Hard Washer
(D) 8T-4183 Bolt
(E) 7X-3392 Hard WasherUse the following rework procedure to remove Guardrail assembly
Removing guardrail assembly (A) by removing two 8T-4139 Bolt (B), two 5P-1076 Hard Washer (C), four 8T-4183 Bolt (D), and four 7X-3392 Hard Washer (E). Save the parts.
Illustration 2 g06084382
(F) 206-5017 Spacer
(G) 8T-4226 Plated Washer
(H) 8T-4136 Bolt
(J) 430-4507 Flap
(K) 9X-2045 Screw
(L) 9X-6381 Washer
(M) 398-2993 Tank Filler Cap
(N) 446-0473 Adapter As
(P) 430-4518 Tank Mounting Gp
Remove 430-4518 Tank Mounting Gp (P) by removing two 206-5017 Spacer (F), two 8T-4226 Plated Washer (G), two 8T-4136 Bolt (H), and 430-4507 Flap (J). Discard the parts.
Remove six 9X-2045 Screw (K), six 9X-6381 Washer (L), 398-2993 Tank Filler Cap (M), and 446-0473 Adapter As (N). Discard the parts.
Illustration 3 g06084449
(H) 8T-4136 Bolt
(R) 8T-4121 Hard Washer
(S) 430-4504 Plate
(T) 430-4510 Plate As
Remove two 8T-4136 Bolt (H), two 8T-4121 Hard Washer (R), and 430-4504 Plate (S) and discard the parts.
Remove two 8T-4136 Bolt (H), two 8T-4121 Hard Washer (R), and 430-4510 Plate As (T). Discard the parts.
Illustration 4 g06084463
(H) 8T-4136 Bolt
(R) 8T-4121 Hard Washer
(U) 365-0333 Hose
(V) 430-4505 Plate As
(W) 2J-6540 Hose Clamp
Remove Four 8T-4136 Bolt (H), four 8T-4121 Hard Washer (R), and 430-4505 Plate As (V). Discard the parts.
Remove 2J-6540 Hose Clamp (W), and 365-0333 Hose (U). Discard the parts.
Illustration 5 g06084515
(X) 451-2035 Tread
(1) 481-4103 Hose
(2) 2J-6540 Hose Clamp
Remove 451-2035 Tread (X) and save the part.
Install new 481-4103 Hose (1), 2J-6540 Hose Clamp (2), and 451-2035 Tread (X) that were saved in Step 8.
Illustration 6 g06084542
(3) 481-4102 Plate As
(4) 446-0473 Adapter As
(5) 9X-2045 Screw
(6) 9X-8256 Washer
(7) 8T-4136 Bolt
(8) 8T-4121 Hard Washer
(9) 481-4106 Angle As
Install new 481-4102 Plate As (3) by using 481-4106 Angle As (9), two 8T-4136 Bolt (7), and two 8T-4121 Hard Washer (8).
Install new 446-0473 Adapter As (4) by using six 9X-2045 Screw (5), and six 9X-8256 Washer (6).
Install new 2J-6540 Hose Clamp (2) to hose and adapter.
Illustration 7 g06084606
(7) 8T-4121 Hard Washer
(8) 8T-4136 Bolt
(10) 481-4104 Plate As
(11) 126-8472 Seal
(12) 205-3743 Hinge As
(13) 481-4108 Plate As
Install new 481-4108 Plate As (13) by using two 8T-4121 Hard Washer, and two 8T-4136 Bolt (8).
Install new 126-8472 Seal (11) on 481-4104 Plate As (10).
Install new 205-3743 Hinge As (12) by using four 8T-4121 Hard Washer, and four 8T-4136 Bolt (8) with 481-4104 Plate As (10), and 481-4108 Plate As (13) .
Illustration 8 g06084883
(14) 398-2993 Tank Filler Cap
(15) 387-5472 Lanyard
Install new 398-2993 Tank Filler Cap (14), and 387-5472 Lanyard (15).
Illustration 9 g06084916
(7) 8T-4121 Hard Washer
(8) 8T-4136 Bolt
(16) 481-4105 Plate
(17) 331-4030 Latch As
(18) 7Y-7389 Screw
Install new 331-4030 Latch As (17) by using three 7Y-7389 Screw (18).
Install new 481-4105 Plate (16) by using two 8T-4121 Hard Washer (7) and two 8T-4136 Bolt (8).
Illustration 10 g06084953
(19) 487-0512 Guardrail As
(B) 8T-4139 Bolt
(C) 5P-1076 Hard Washer
(D) 8T-4183