104748-2410 ZEXEL 9 460 610 149 BOSCH INJECTION-PUMP ASSEMBLY 9460610149 1047482410

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Information injection-pump assembly

BOSCH 9 460 610 149 9460610149

ZEXEL 104748-2410 1047482410

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Components :

0.	INJECTION-PUMP ASSEMBLY	104748-2410
1.	_
2.	FUEL INJECTION PUMP	104648-2410
3.	NUMBER PLATE	146644-6400
4.	_
5.	CAPSULE	146620-0120
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105141-2391
8.	Nozzle and Holder	16600-16A25
9.	Open Pre:MPa(Kqf/cm2)	12.7{130}
10.	NOZZLE-HOLDER	105071-1361
11.	NOZZLE	105000-1760

Scheme ###:

1.	[1]	146007-1420	PUMP HOUSING 3K D17 S L
1/6.	[1]	146601-0000	PACKING RING
6.	[1]	146100-0020	SUPPLY PUMP D17
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0620	DRIVE SHAFT D17 S
12/1.	[1]	146200-0000	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-0620	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-0120	CAM PLATE '01'SK3255
30.	[1]	146600-0800	O-RING
31.	[1]	146300-0500	PUMP PLUNGER ' 5' 5-9.0
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM
34.	[1]	146302-0300	COMPRESSION SPRING K=2.8
35.	[1]	029998-0710	SHIM
35/1.	[1]	146603-0700	SHIM
35/1.	[1]	146603-0800	SHIM
35/1.	[1]	146603-0900	SHIM
35/1.	[1]	146603-1000	SHIM
35/1.	[1]	146603-1100	SHIM
35/1.	[1]	146603-3600	SHIM
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0000	COVER
38.	[2]	139106-0000	FLAT-HEAD SCREW
39.	[1]	146310-0100	COVER
40.	[2]	139106-0000	FLAT-HEAD SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0000	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48.	[2]	029998-0570	SHIM
48/1.	[1]	146603-0000	SHIM
48/1.	[1]	146603-0100	SHIM
48/1.	[1]	146603-0200	SHIM
48/1.	[1]	146603-0300	SHIM
48/1.	[1]	146603-0400	SHIM
48/1.	[1]	146603-0500	SHIM
48/1.	[1]	146603-0600	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146400-4220	HYDRAULIC HEAD D8 2X1.2 A0.4
50.	[1]	146400-4220	HYDRAULIC HEAD D8 2X1.2 A0.4
50.	[1]	146400-4220	HYDRAULIC HEAD D8 2X1.2 A0.4
51.	[1]	146600-0000	O-RING
52.	[1]	029998-0300	SHIM
52/1.	[1]	146420-0000	SHIM
52/1.	[1]	146420-0100	SHIM
52/1.	[1]	146420-0200	SHIM
52/1.	[1]	146420-0300	SHIM
52/1.	[1]	146420-0400	SHIM
52/1.	[1]	146420-0500	SHIM
52/1.	[1]	146420-0600	SHIM
52/1.	[1]	146420-0700	SHIM
52/1.	[1]	146420-0800	SHIM
52/1.	[1]	146420-0900	SHIM
52/1.	[1]	146420-1000	SHIM
52/1.	[1]	146420-1100	SHIM
52/1.	[1]	146420-1200	SHIM
52/1.	[1]	146420-1300	SHIM
52/1.	[1]	146420-1400	SHIM
52/1.	[1]	146420-1500	SHIM
52/1.	[1]	146420-1600	SHIM
52/1.	[1]	146420-1700	SHIM
52/1.	[1]	146420-1800	SHIM
52/1.	[1]	146420-1900	SHIM
52/1.	[1]	146420-2000	SHIM
52/1.	[1]	146420-2100	SHIM
52/1.	[1]	146420-2200	SHIM
52/1.	[1]	146420-2300	SHIM
52/1.	[1]	146420-2400	SHIM
52/1.	[1]	146420-2500	SHIM
52/1.	[1]	146420-2600	SHIM
52/1.	[1]	146420-2700	SHIM
52/1.	[1]	146420-2800	SHIM
52/1.	[1]	146420-2900	SHIM
52/1.	[1]	146420-3000	SHIM
52/1.	[1]	146420-3100	SHIM
52/1.	[1]	146420-3200	SHIM
52/1.	[1]	146420-3300	SHIM
52/1.	[1]	146420-3400	SHIM
52/1.	[1]	146420-3500	SHIM
52/1.	[1]	146420-3600	SHIM
52/1.	[1]	146420-3700	SHIM
52/1.	[1]	146420-3800	SHIM
52/1.	[1]	146420-3900	SHIM
52/1.	[1]	146420-4000	SHIM
52/1.	[1]	146420-4100	SHIM
52/1.	[1]	146420-4200	SHIM
52/1.	[1]	146420-4300	SHIM
52/1.	[1]	146420-4400	SHIM
52/1.	[1]	146420-4500	SHIM
52/1.	[1]	146420-4600	SHIM
52/1.	[1]	146420-4700	SHIM
52/1.	[1]	146420-4800	SHIM
52/1.	[1]	146420-4900	SHIM
52/1.	[1]	146420-5000	SHIM
52/1.	[1]	146420-5100	SHIM
52/1.	[1]	146420-5200	SHIM
52/1.	[1]	146420-5300	SHIM
52/1.	[1]	146420-5400	SHIM
52/1.	[1]	146420-5500	SHIM
52/1.	[1]	146420-5600	SHIM
52/1.	[1]	146420-5700	SHIM
52/1.	[1]	146420-5800	SHIM
54.	[4]	146433-0100	GASKET
55.	[4]	146430-0120	DELIVERY-VALVE ASSEMBLY 'VE2' VR25
56.	[4]	146432-0000	COMPRESSION SPRING K=0.48
58.	[4]	146440-0220	FITTING D0.45 L=50
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146502-8520	GOVERNOR COVER CD17 XE
67/4.	[1]	139310-0200	PLAIN WASHER
67/6.	[1]	014110-6440	LOCKING WASHER D12.2&6.1T1.5
67/8.	[1]	146515-0020	LEVER SHAFT
67/9.	[1]	146587-6700	COILED SPRING CD17 AUTO
67/10.	[1]	146600-0200	O-RING
67/11.	[1]	146602-0100	PLAIN WASHER
67/12.	[1]	146540-2300	CONTROL LEVER
67/12B.	[1]	146540-2400	CONTROL LEVER ' 0'
67/13.	[1]	146621-1700	UNION NUT
67/14.	[1]	146621-1800	UNION NUT
67/15.	[1]	146526-2800	BLEEDER SCREW
67/16.	[1]	146526-2900	BLEEDER SCREW
67/25.	[1]	013020-6040	UNION NUT
68.	[1]	146510-7620	CONTROL SHAFT R=10 W R
68.	[1]	146510-7620	CONTROL SHAFT R=10 W R
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146537-0520	CONTROL LEVER
72/2.	[1]	146537-0400	CONTROL LEVER CD17 AUTO
72/3.	[1]	020046-1240	BLEEDER SCREW
73.	[1]	014110-6440	LOCKING WASHER D12.2&6.1T1.5
75.	[1]	013020-6040	UNION NUT
87.	[1]	139308-0300	PLAIN WASHER
88.	[1]	146545-0300	THREADED PIN
88B.	[1]	146545-0400	THREADED PIN
88C.	[1]	146545-0500	THREADED PIN
90.	[1]	139208-0100	UNION NUT
91.	[1]	146600-1200	O-RING
92.	[1]	146600-1000	SEAL RING
95.	[1]	146551-4420	FULCRUM LEVER I=2.2
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET
106.	[2]	146588-0000	COILED SPRING
107.	[1]	146569-0000	UNION NUT
108.	[1]	146570-0100	GOVERNOR SHAFT R
109.	[1]	146600-0400	O-RING
110.	[1]	029998-4130	SHIM
110/1.	[1]	146571-0000	SHIM
110/1.	[1]	146571-0100	SHIM
110/1.	[1]	146571-0200	SHIM
110/1.	[1]	146571-0300	SHIM
110/1.	[1]	146571-0400	SHIM
110/1.	[1]	146571-0500	SHIM
110/1.	[1]	146571-0600	SHIM
110/1.	[1]	146571-0700	SHIM
110/1.	[1]	146571-0800	SHIM
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146575-2000	SLIDING SLEEVE '20' D0.5G
116.	[1]	146576-0200	CAP
117.	[1]	029998-5510	PLUG SKH51
117/1.	[1]	146577-1800	PLUG
117/1.	[1]	146577-1900	PLUG
117/1.	[1]	146577-2000	PLUG
117/1.	[1]	146577-2100	PLUG
117/1.	[1]	146577-2200	PLUG
117/1.	[1]	146577-2300	PLUG
117/1.	[1]	146577-2400	PLUG
117/1.	[1]	146577-2500	PLUG
117/1.	[1]	146577-2600	PLUG
117/1.	[1]	146577-2700	PLUG
117/1.	[1]	146577-2800	PLUG
117/1.	[1]	146577-2900	PLUG
117/1.	[1]	146577-3000	PLUG
117/1.	[1]	146577-3100	PLUG
117/1.	[1]	146577-3200	PLUG
117/1.	[1]	146577-3300	PLUG
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0020	CAPSULE D14
130/2.	[1]	026508-1140	GASKET
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0220	CONTROL VALVE '02'4XD1.6K=1.5
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0220	OVER FLOW VALVE
137.	[2]	139512-0200	GASKET
138.	[1]	146606-8920	INLET UNION OUT B2 B2
200.	[1]	146206-0100	COILED SPRING
217.	[1]	146541-2900	SLOTTED WASHER
218.	[1]	146587-6400	COILED SPRING CD17 AUTO
219.	[1]	146541-3000	BUSHING
220.	[1]	146587-6500	COILED SPRING CD17 AUTO
221.	[1]	146626-3920	BRACKET CD17 AUTO
221/2.	[1]	146616-2020	CONTROL LEVER
221/3.	[1]	146620-1400	FLAT-HEAD SCREW
221/4.	[1]	013020-6040	UNION NUT
221/5.	[2]	139106-0000	FLAT-HEAD SCREW
221/6.	[1]	146587-5100	COILED SPRING
221/7.	[1]	146620-1900	BLEEDER SCREW
221/8.	[1]	013030-5240	UNION NUT
221/9.	[1]	146602-2000	PLAIN WASHER
221/10.	[1]	014110-5440	LOCKING WASHER
221/11.	[1]	013020-5240	UNION NUT
230.	[1]	146627-1820	BRACKET CD17 XE
236.	[1]	139106-0500	FLAT-HEAD SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
239.	[1]	023500-5140	PLAIN WASHER
240.	[1]	146650-0720	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-2820	WIRE ' 28' 12V
242.	[1]	146658-2820	WIRE ' 28' 12V
243.	[1]	013020-5240	UNION NUT
245.	[3]	139512-0200	GASKET
246.	[1]	139812-0500	EYE BOLT
247.	[1]	146606-4120	INLET UNION IN B3
248.	[1]	146614-0200	SPACER BUSHING
275.	[1]	146612-2120	BRACKET
276.	[2]	010010-1640	BLEEDER SCREW
280.	[1]	146360-3421	START ADVANCE ASSY HURUKAWA
281.	[1]	146600-0800	O-RING
282.	[2]	010206-1240	HEX-SOCKET-HEAD CAP SCREW
286.	[1]	014010-6140	PLAIN WASHER
287.	[1]	020106-1440	BLEEDER SCREW
329.	[1]	146541-4900	PLAIN WASHER CD17 AUTO
800S.	[1]	146009-3920	PUMP HOUSING
800S/1.	[1]	146007-1420	PUMP HOUSING 3K D17 S L
800S/1/6.	[1]	146601-0000	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
903.	[1]	146620-0120	CAPSULE
903/2.	[1]	146600-1300	O-RING
906.	[1]	146644-6400	NUMBER PLATE CD17 XE

Include in #2:

104748-2410 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 610 149 9460610149

ZEXEL 104748-2410 1047482410

Zexel num

Bosch num

Firm num

Name

104748-2410
104748-2412

9 460 610 149

NISSAN

INJECTION-PUMP ASSEMBLY
CD17 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 27.6 27.1 28.1

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 14.8 11.3 18.3

Injection timing adjustment_03

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 26.3 24.3 28.3

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 27.6 26.6 28.6

Injection timing adjustment_05

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 26.8 24.8 28.8

Injection quantity adjustment

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 14.8 11.8 17.8

Basic *

Injection quantity adjustment_02

Pump speed r/min 2900 2900 2900

Average injection quantity mm3/st. 6

Governor adjustment

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 5.2 3.7 6.7

Basic *

Governor adjustment_02

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 5.2 3.2 7.2

Difference in delivery mm3/st. 2.5

Governor adjustment_03

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 3

Boost compensator adjustment

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 15.3 10.8 19.8

Remarks
From idle

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 55.3 50.3 60.3

Basic *

Remarks
Refer to additional devices.

Speed control lever angle

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1200 1200 1200

Overflow quantity cm3/min 348 216 480

Stop lever angle

Pump speed r/min 1200 1200 1200

Pressure kPa 333.5 304 363

Pressure kgf/cm2 3.4 3.1 3.7

Basic *

Stop lever angle_02

Pump speed r/min 1200 1200 1200

Pressure kPa 333.5 294 373

Pressure kgf/cm2 3.4 3 3.8

Stop lever angle_03

Pump speed r/min 1800 1800 1800

Pressure kPa 470.5 431 510

Pressure kgf/cm2 4.8 4.4 5.2

Stop lever angle_04

Pump speed r/min 2500 2500 2500

Pressure kPa 637.5 598 677

Pressure kgf/cm2 6.5 6.1 6.9

0000001101

Pump speed r/min 1200 1200 1200

Timer stroke mm 1.8 1.5 2.1

Basic *

_02

Pump speed r/min 1200 1200 1200

Timer stroke mm 1.8 1.4 2.2

_03

Pump speed r/min 1800 1800 1800

Timer stroke mm 4.1 3.5 4.7

_04

Pump speed r/min 2500 2500 2500

Timer stroke mm 7.35 6.9 7.8

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.6 1.5 1.7

Control lever angle alpha
Refer to additional devices. deg. 0 -1 1

Control lever angle beta deg. 44 39 49

Control lever angle gamma
From idle deg. 14 13.5 14.5

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Control lever angle measurement 1. Measure the dimension L from the lever tip to the flange face (A). 2. Measure the lever angle from the pin hole R (plate). (B): lever angle measuring hole Alpha = a beta: b
----------
R=44mm L=15.4~18.1mm
----------
R=44mm L=15.4~18.1mm a=1~-1deg b=39~49deg

0000001901 STARTING I/Q ADJUSTMENT

Starting injection quantity adjustment Adjust adjusting bolt so that the starting injection quantity is within the standard. Fix using nut.
----------

----------
a=32deg

0000002001 W-CSD ADJUSTMENT

Adjustment of the W-CSD 1. Timer advance adjustment (refer to Fig 1 [O], 3 [Q]). (1)Determine the timer advance angle from the graph in Fig. 3 (Q). (2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtained. 2. Setting the intermediate lever position (refer to fig 1 and fig 2) (1)Insert a block gauge L1 between the idling set screw (G) and the control lever (F). (2)Align the intermediate lever (D) with the aligning line (J) and position it perpendicularly. (3)Position screw (E) against the control lever (F) and fix the nut. 3. W-CSD lever adjustment [refer to fig 1 (O) and fig 2 (P)] (1)Insert a block gauge (I) L2 determined from the graph (L-t) in figure 3 (Q) between the idling set screw (G) and the control lever (F). (2)Fix screw (B) so that the W-CSD lever (C)'s roller contacts the intermediate lever (D). Fix using the nut. Note: The temperature of the wax at adjustment must not exceed a. X:Temperature t (deg C) Y1:Timer stroke TA (mm) Y2:Control lever L dimension (mm; control lever position) K:Vertical position M:Graph TA-t: 10 <= t (deg C) <= 20: TA =-0.027t + 1.09 20 <= t (deg C) <= 40: TA = -0.0275 t + 1.1 N:L-theta graph t (deg C) <= 10: L = 4.6 10 <= t (deg C) <= 20: L = -0.17t + 6.3 20 <= t (deg C) <= 28.5: L = -0.235t + 7.6 28.5 <= t (deg C) <= 36: L = -0.12t + 4.32
----------
L1=4.1+-0.05mm L2=L1+-0.05mm a=30degC
----------

Information:

25Sep2017
U-495
A-349
D-407
O-412
Parts stock action only
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING AN O-RING SEAL ON CERTAIN HEUI REMAN FUEL INJECTORS IN DEALER PARTS STOCK
7750 1290 PI70680
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7751" as the Group Number, "56" as the Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31Dec2017
PROBLEM
An incorrect O-ring seal may possibly be included with certain HEUI Reman Fuel Injectors. If the incorrect O-ring seal is installed in an engine, it can cause excessive smoke, oil mixed with fuel, and/or misfire.
ACTION REQUIRED
Inspect the following injector part numbers in dealer parts stock:
0R1050
0R9348
0R9349
0R9350
10R0781
10R0782
10R1257
10R1262
10R1306
10R8999
10R9237
10R9238
10R9239
The incorrect O-ring seal will have a larger in inner diameter and will be not as thick as the 148-2903 O-Ring Seal. The incorrect O-ring seal will be loose on the nozzle case when installed on a fuel injector (Image 1).
The O-ring seals are shipped in a injector seal kit that is included with each injector (Image 2).
Using a 148-2903 O-Ring Seal, compare the injector seal kit to identify if there an incorrect seal. If there is an incorrect seal, replace the incorrect seal with a 148-2903 O-Ring Seal (Image 3).
Once inspected, mark the injector's packaging that it was inspected per this program and return the part to dealer parts stock.
Image1
Image2
Image3
SERVICE CLAIM ALLOWANCES
Submit one claim for all parts inspected and reworked in dealer part stock. 5 minutes will be allowed to inspect each injector and 5 minutes will be allowed to replace incorrect O-Ring. One 148-2903 O-ring per reworked injector will be allowed. Include total amount of injectors inspected or reworked. For each injector that was reworked, include injector serial number.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.