104748-2330 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047482330

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104748-2330 1047482330

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 104748-2330 zexel genuine, new aftermarket engine parts with delivery

Components :

0.	INJECTION-PUMP ASSEMBLY	104748-2330
1.	_
2.	FUEL INJECTION PUMP	104648-2170
3.	NUMBER PLATE	146644-3400
4.	_
5.	CAPSULE	146620-0120
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105141-2391
8.	Nozzle and Holder	16600-16A25
9.	Open Pre:MPa(Kqf/cm2)	12.7{130}
10.	NOZZLE-HOLDER	105071-1361
11.	NOZZLE	105000-1760

Scheme ###:

1.	[1]	146007-1320	PUMP HOUSING 3K D17 S L
1/6.	[1]	146601-0000	PACKING RING
6.	[1]	146100-0020	SUPPLY PUMP D17
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0620	DRIVE SHAFT D17 S
12/1.	[1]	146200-0000	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-0120	ROLLER SET MMC C=1.2
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-0120	CAM PLATE '01'SK3255
30.	[1]	146600-0800	O-RING
31.	[1]	146300-0500	PUMP PLUNGER ' 5' 5-9.0
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM
34.	[1]	146302-0300	COMPRESSION SPRING K=2.8
35.	[1]	029998-0710	SHIM
35/1.	[1]	146603-0700	SHIM
35/1.	[1]	146603-0800	SHIM
35/1.	[1]	146603-0900	SHIM
35/1.	[1]	146603-1000	SHIM
35/1.	[1]	146603-1100	SHIM
35/1.	[1]	146603-3600	SHIM
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0000	COVER
38.	[2]	139106-0000	FLAT-HEAD SCREW
39.	[1]	146310-0100	COVER
40.	[2]	139106-0000	FLAT-HEAD SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0000	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48.	[2]	029998-0570	SHIM
48/1.	[1]	146603-0000	SHIM
48/1.	[1]	146603-0100	SHIM
48/1.	[1]	146603-0200	SHIM
48/1.	[1]	146603-0300	SHIM
48/1.	[1]	146603-0400	SHIM
48/1.	[1]	146603-0500	SHIM
48/1.	[1]	146603-0600	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146400-4220	HYDRAULIC HEAD D8 2X1.2 A0.4
50.	[1]	146400-4220	HYDRAULIC HEAD D8 2X1.2 A0.4
50.	[1]	146400-4220	HYDRAULIC HEAD D8 2X1.2 A0.4
51.	[1]	146600-0000	O-RING
52.	[1]	029998-0300	SHIM
52/1.	[1]	146420-0000	SHIM
52/1.	[1]	146420-0100	SHIM
52/1.	[1]	146420-0200	SHIM
52/1.	[1]	146420-0300	SHIM
52/1.	[1]	146420-0400	SHIM
52/1.	[1]	146420-0500	SHIM
52/1.	[1]	146420-0600	SHIM
52/1.	[1]	146420-0700	SHIM
52/1.	[1]	146420-0800	SHIM
52/1.	[1]	146420-0900	SHIM
52/1.	[1]	146420-1000	SHIM
52/1.	[1]	146420-1100	SHIM
52/1.	[1]	146420-1200	SHIM
52/1.	[1]	146420-1300	SHIM
52/1.	[1]	146420-1400	SHIM
52/1.	[1]	146420-1500	SHIM
52/1.	[1]	146420-1600	SHIM
52/1.	[1]	146420-1700	SHIM
52/1.	[1]	146420-1800	SHIM
52/1.	[1]	146420-1900	SHIM
52/1.	[1]	146420-2000	SHIM
52/1.	[1]	146420-2100	SHIM
52/1.	[1]	146420-2200	SHIM
52/1.	[1]	146420-2300	SHIM
52/1.	[1]	146420-2400	SHIM
52/1.	[1]	146420-2500	SHIM
52/1.	[1]	146420-2600	SHIM
52/1.	[1]	146420-2700	SHIM
52/1.	[1]	146420-2800	SHIM
52/1.	[1]	146420-2900	SHIM
52/1.	[1]	146420-3000	SHIM
52/1.	[1]	146420-3100	SHIM
52/1.	[1]	146420-3200	SHIM
52/1.	[1]	146420-3300	SHIM
52/1.	[1]	146420-3400	SHIM
52/1.	[1]	146420-3500	SHIM
52/1.	[1]	146420-3600	SHIM
52/1.	[1]	146420-3700	SHIM
52/1.	[1]	146420-3800	SHIM
52/1.	[1]	146420-3900	SHIM
52/1.	[1]	146420-4000	SHIM
52/1.	[1]	146420-4100	SHIM
52/1.	[1]	146420-4200	SHIM
52/1.	[1]	146420-4300	SHIM
52/1.	[1]	146420-4400	SHIM
52/1.	[1]	146420-4500	SHIM
52/1.	[1]	146420-4600	SHIM
52/1.	[1]	146420-4700	SHIM
52/1.	[1]	146420-4800	SHIM
52/1.	[1]	146420-4900	SHIM
52/1.	[1]	146420-5000	SHIM
52/1.	[1]	146420-5100	SHIM
52/1.	[1]	146420-5200	SHIM
52/1.	[1]	146420-5300	SHIM
52/1.	[1]	146420-5400	SHIM
52/1.	[1]	146420-5500	SHIM
52/1.	[1]	146420-5600	SHIM
52/1.	[1]	146420-5700	SHIM
52/1.	[1]	146420-5800	SHIM
54.	[4]	146433-0100	GASKET
55.	[4]	146430-0120	DELIVERY-VALVE ASSEMBLY 'VE2' VR25
56.	[4]	146432-0000	COMPRESSION SPRING K=0.48
58.	[4]	146440-0220	FITTING D0.45 L=50
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146502-6920	GOVERNOR COVER CD17 AUTO
67/13.	[1]	146621-1700	UNION NUT
67/14.	[1]	146621-1800	UNION NUT
67/15.	[1]	146526-2800	BLEEDER SCREW
67/16.	[1]	146526-2900	BLEEDER SCREW
68.	[1]	146510-5420	CONTROL SHAFT R=10 W R
68.	[1]	146510-5420	CONTROL SHAFT R=10 W R
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146537-0020	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER D12.2&6.1T1.5
75.	[1]	013020-6040	UNION NUT
87.	[1]	139308-0300	PLAIN WASHER
88.	[1]	146545-0300	THREADED PIN
88B.	[1]	146545-0400	THREADED PIN
88C.	[1]	146545-0500	THREADED PIN
90.	[1]	139208-0100	UNION NUT
91.	[1]	146600-1200	O-RING
92.	[1]	146600-1000	SEAL RING
95.	[1]	146561-1320	FULCRUM LEVER I=2.2
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET
106.	[2]	146588-0000	COILED SPRING
107.	[1]	146569-0000	UNION NUT
108.	[1]	146570-0100	GOVERNOR SHAFT R
109.	[1]	146600-0400	O-RING
110.	[1]	029998-4130	SHIM
110/1.	[1]	146571-0000	SHIM
110/1.	[1]	146571-0100	SHIM
110/1.	[1]	146571-0200	SHIM
110/1.	[1]	146571-0300	SHIM
110/1.	[1]	146571-0400	SHIM
110/1.	[1]	146571-0500	SHIM
110/1.	[1]	146571-0600	SHIM
110/1.	[1]	146571-0700	SHIM
110/1.	[1]	146571-0800	SHIM
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146575-2100	SLIDING SLEEVE '21' D0.5G
116.	[1]	146576-0200	CAP
117.	[1]	029998-5510	PLUG SKH51
117/1.	[1]	146577-1800	PLUG
117/1.	[1]	146577-1900	PLUG
117/1.	[1]	146577-2000	PLUG
117/1.	[1]	146577-2100	PLUG
117/1.	[1]	146577-2200	PLUG
117/1.	[1]	146577-2300	PLUG
117/1.	[1]	146577-2400	PLUG
117/1.	[1]	146577-2500	PLUG
117/1.	[1]	146577-2600	PLUG
117/1.	[1]	146577-2700	PLUG
117/1.	[1]	146577-2800	PLUG
117/1.	[1]	146577-2900	PLUG
117/1.	[1]	146577-3000	PLUG
117/1.	[1]	146577-3100	PLUG
117/1.	[1]	146577-3200	PLUG
117/1.	[1]	146577-3300	PLUG
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0020	CAPSULE D14
130/2.	[1]	026508-1140	GASKET
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0220	CONTROL VALVE '02'4XD1.6K=1.5
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0220	OVER FLOW VALVE
137.	[2]	139512-0200	GASKET
138.	[1]	146609-2921	INLET UNION OUT B1 B1
200.	[1]	146206-0100	COILED SPRING
217.	[1]	146541-2900	SLOTTED WASHER
218.	[1]	146587-6400	COILED SPRING CD17 AUTO
219.	[1]	146541-3000	BUSHING
220.	[1]	146587-6500	COILED SPRING CD17 AUTO
221.	[1]	146626-3320	BRACKET CD17 AUTO
230.	[1]	146626-1321	BRACKET CD17 13915
236.	[1]	139106-0000	FLAT-HEAD SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
239.	[1]	023500-5140	PLAIN WASHER
240.	[1]	146650-0720	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-2820	WIRE ' 28' 12V
242.	[1]	146658-2820	WIRE ' 28' 12V
243.	[1]	013020-5240	UNION NUT
245.	[3]	139512-0200	GASKET
246.	[1]	139812-0500	EYE BOLT
247.	[1]	146606-4120	INLET UNION IN B3
248.	[1]	146614-0200	SPACER BUSHING
275.	[1]	146612-1820	BRACKET
276.	[2]	010010-1640	BLEEDER SCREW
329.	[1]	146541-4900	PLAIN WASHER CD17 AUTO
800S.	[1]	146009-3020	PUMP HOUSING
800S/1.	[1]	146007-1320	PUMP HOUSING 3K D17 S L
800S/1/6.	[1]	146601-0000	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
903.	[1]	146620-0120	CAPSULE
903/2.	[1]	146600-1300	O-RING
903/2.	[1]	146600-1300	O-RING
906.	[1]	146644-3400	NUMBER PLATE CD17 AUTO

Include in #2:

104748-2330 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104748-2330 1047482330

Zexel num

Bosch num

Firm num

Name

104748-2330
104748-2332

NISSAN

INJECTION-PUMP ASSEMBLY
CD17 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 30 29.5 30.5

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 14.9 11.4 18.4

Injection timing adjustment_03

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 28.7 26.7 30.7

Injection timing adjustment_04

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 30 29 31

Injection timing adjustment_05

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 26.8 24.8 28.8

Injection quantity adjustment

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 14.9 11.9 17.9

Basic *

Injection quantity adjustment_02

Pump speed r/min 2900 2900 2900

Average injection quantity mm3/st. 6

Governor adjustment

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 6.8 5.3 8.3

Basic *

Governor adjustment_02

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 6.8 4.8 8.8

Difference in delivery mm3/st. 2.5

Governor adjustment_03

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 3

Boost compensator adjustment

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 15 10 20

Remarks
From idle

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 50 70

Basic *

Speed control lever angle

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1200 1200 1200

Overflow quantity cm3/min 348 216 480

Stop lever angle

Pump speed r/min 1200 1200 1200

Pressure kPa 333.5 304 363

Pressure kgf/cm2 3.4 3.1 3.7

Basic *

Stop lever angle_02

Pump speed r/min 1200 1200 1200

Pressure kPa 333.5 294 373

Pressure kgf/cm2 3.4 3 3.8

Stop lever angle_03

Pump speed r/min 1800 1800 1800

Pressure kPa 470.5 431 510

Pressure kgf/cm2 4.8 4.4 5.2

Stop lever angle_04

Pump speed r/min 2500 2500 2500

Pressure kPa 637.5 598 677

Pressure kgf/cm2 6.5 6.1 6.9

0000001101

Pump speed r/min 1200 1200 1200

Timer stroke mm 2.1 1.8 2.4

Basic *

_02

Pump speed r/min 1200 1200 1200

Timer stroke mm 2.1 1.7 2.5

_03

Pump speed r/min 1800 1800 1800

Timer stroke mm 4.6 4 5.2

_04

Pump speed r/min 2500 2500 2500

Timer stroke mm 7.4 6.8 8

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.8 1.7 1.9

Control lever angle alpha deg. 0 -1 1

Control lever angle beta deg. 44 39 49

Control lever angle gamma deg. 14 13.5 14.5

Information:

Model Identification Number
AFTERTREAT-SCR ES700101, 105-170, 231-259, 266-273
PARTS NEEDED
Qty
Part Number Description
1 4487104 DISC-SUPPORT
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Prior to Disassembly:
Remove/Turn off all power to the dosing cabinet.
Lock Out and Tag Out the master disconnect.
Follow all mandated safety rules.
Please refer to the attached Rework Procedure.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-8000 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 2.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
Early production dosing cabinets under went several changes with the Diesel Exhaust Fluid Back Pressure Valves that were installed at the factory. (A) Plastic Housing, (B) Stainless Steel Housing, and (C) Stainless Steel Body with Plastic Cap. Refer Image 1.1.1.
Identify the Diesel Exhaust Fluid Back Pressure Valve in the dosing cabinet, and proceed to the appropriate rework procedure below.
Remove the Diesel Exhaust Fluid Back Pressure Valve from dosing cabinet. Refer to Image 1.1.2.
Disassemble and replace the internal support disc. Refer to Image 1.1.3.
Reassemble valve and tighten the assembly screws 5 Nm ( 43 in lb ). Reinstall valve into dosing cabinet.
Once Diesel Exhaust Fluid Back Pressure Valve has been reinstalled, it is necessary
to set the back pressure valve at ~40 psi. This is an important adjustment. If the back pressure valve is set too low it will not be able to seal against the DEF head pressure, and can flood the reactor. If the valve is set two high, it can stop all flow of DEF, and will force DEF out the pump pressure release valve, possibly damaging the pump.
Procedure to Set Back Pressure Valve
Plastic Housing (A) or Stainless Steel Housing (B)
The field method of setting the valve is to back off the adjustment screw until the spring pressure is released, tighten the screw until contact is made with the spring, then tighten the screw two complete revolutions. The adjustment screw gives ~20 psi per revolution of the screw, so two turns sets it at about 40 psi.
Note: Special care should be taken when determining when the screw makes contact with the spring. Occasionally the screw can be tight, making it hard to determine when the screw makes contact with the spring. Lubricating the screw can help.
Stainless Steel Body with Plastic Cap (C)
The valve may be marked as BPM025SV50P. Refer to Image 1.1.4. If the spring has 9 coils (A), unscrew