104748-1190 ZEXEL 9 460 610 178 BOSCH INJECTION-PUMP ASSEMBLY 9460610178 1047481190

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Information injection-pump assembly

BOSCH 9 460 610 178 9460610178

ZEXEL 104748-1190 1047481190

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Components :

0.	INJECTION-PUMP ASSEMBLY	104748-1190
1.	_
2.	FUEL INJECTION PUMP	104648-1120
3.	NUMBER PLATE	146632-8800
4.	_
5.	CAPSULE	146620-0120
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105141-2061
8.	Nozzle and Holder	8-94220-084-2
9.	Open Pre:MPa(Kqf/cm2)	11.8{120}
10.	NOZZLE-HOLDER	105071-1380
11.	NOZZLE	105000-1770

Scheme ###:

1.	[1]	146003-0620	PUMP HOUSING 2K D20 L R
1/6.	[1]	146601-0100	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP D20
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0300	DRIVE SHAFT
13.	[1]	146201-0000	WOODRUFF KEY
15.	[2]	146202-0001	DAMPER
16.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-0120	ROLLER SET MMC C=1.2
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-0120	CAM PLATE '01'SK3255
30.	[1]	146600-0800	O-RING
31.	[1]	146300-0500	PUMP PLUNGER ' 5' 5-9.
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM
34.	[1]	146302-0500	COMPRESSION SPRING K=3.4
35.	[1]	029998-0710	SHIM
35/1.	[0]	146603-0700	SHIM
35/1.	[0]	146603-0800	SHIM
35/1.	[0]	146603-0900	SHIM
35/1.	[0]	146603-1000	SHIM
35/1.	[0]	146603-1100	SHIM
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0000	COVER
38.	[2]	139106-0000	FLAT-HEAD SCREW
39.	[1]	146310-0100	COVER
40.	[2]	139106-0000	FLAT-HEAD SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0000	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48.	[2]	029998-0570	SHIM
48/1.	[2]	146603-0000	SHIM
48/1.	[2]	146603-0100	SHIM
48/1.	[2]	146603-0200	SHIM
48/1.	[2]	146603-0300	SHIM
48/1.	[2]	146603-0400	SHIM
48/1.	[2]	146603-0500	SHIM
48/1.	[2]	146603-0600	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146404-0420	HYDRAULIC HEAD
50.	[1]	146404-0420	HYDRAULIC HEAD
50.	[1]	146404-0420	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52.	[1]	029998-0300	SHIM
52/1.	[1]	146420-0000	SHIM
52/1.	[1]	146420-0100	SHIM
52/1.	[1]	146420-0200	SHIM
52/1.	[1]	146420-0300	SHIM
52/1.	[1]	146420-0400	SHIM
52/1.	[1]	146420-0500	SHIM
52/1.	[1]	146420-0600	SHIM
52/1.	[1]	146420-0700	SHIM
52/1.	[1]	146420-0800	SHIM
52/1.	[1]	146420-0900	SHIM
52/1.	[1]	146420-1000	SHIM
52/1.	[1]	146420-1100	SHIM
52/1.	[1]	146420-1200	SHIM
52/1.	[1]	146420-1300	SHIM
52/1.	[1]	146420-1400	SHIM
52/1.	[1]	146420-1500	SHIM
52/1.	[1]	146420-1600	SHIM
52/1.	[1]	146420-1700	SHIM
52/1.	[1]	146420-1800	SHIM
52/1.	[1]	146420-1900	SHIM
52/1.	[1]	146420-2000	SHIM
52/1.	[1]	146420-2100	SHIM
52/1.	[1]	146420-2200	SHIM
52/1.	[1]	146420-2300	SHIM
52/1.	[1]	146420-2400	SHIM
52/1.	[1]	146420-2500	SHIM
52/1.	[1]	146420-2600	SHIM
52/1.	[1]	146420-2700	SHIM
52/1.	[1]	146420-2800	SHIM
52/1.	[1]	146420-2900	SHIM
52/1.	[1]	146420-3000	SHIM
52/1.	[1]	146420-3100	SHIM
52/1.	[1]	146420-3200	SHIM
52/1.	[1]	146420-3300	SHIM
52/1.	[1]	146420-3400	SHIM
52/1.	[1]	146420-3500	SHIM
52/1.	[1]	146420-3600	SHIM
52/1.	[1]	146420-3700	SHIM
52/1.	[1]	146420-3800	SHIM
52/1.	[1]	146420-3900	SHIM
52/1.	[1]	146420-4000	SHIM
52/1.	[1]	146420-4100	SHIM
52/1.	[1]	146420-4200	SHIM
52/1.	[1]	146420-4300	SHIM
52/1.	[1]	146420-4400	SHIM
52/1.	[1]	146420-4500	SHIM
52/1.	[1]	146420-4600	SHIM
52/1.	[1]	146420-4700	SHIM
52/1.	[1]	146420-4800	SHIM
52/1.	[1]	146420-4900	SHIM
52/1.	[1]	146420-5000	SHIM
54.	[4]	146433-0100	GASKET
55.	[4]	146430-0020	DELIVERY-VALVE ASSEMBLY 'VE1' VR35
56.	[4]	146432-0000	COMPRESSION SPRING K=0.48
58.	[4]	146440-0120	FITTING D0.45 L=55
60.	[4]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146502-0220	GOVERNOR COVER
67/13.	[1]	013020-6040	UNION NUT
67/14.	[1]	029240-6010	UNION NUT
67/15.	[1]	146526-1800	BLEEDER SCREW
67/16.	[1]	146526-0200	BLEEDER SCREW
67/23.	[1]	146613-1300	BRACKET
67/24.	[2]	139106-0000	FLAT-HEAD SCREW
68.	[1]	146510-0320	CONTROL SHAFT R=10 S R
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146530-7120	CONTROL LEVER
72.	[1]	146530-7120	CONTROL LEVER
72B.	[1]	146530-7220	CONTROL LEVER ' 1'
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	013020-6040	UNION NUT
87.	[1]	139308-0300	PLAIN WASHER
88.	[1]	146545-0300	THREADED PIN
88B.	[1]	146545-0400	THREADED PIN
88C.	[1]	146545-0500	THREADED PIN
90.	[1]	139208-0100	UNION NUT
91.	[1]	146600-1200	O-RING
92.	[1]	146600-1000	SEAL RING
95.	[1]	146551-0220	FULCRUM LEVER I=2.2
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET
106.	[2]	146588-0000	COILED SPRING
107.	[1]	146569-0100	UNION NUT
108.	[1]	146570-0000	GOVERNOR SHAFT L
109.	[1]	146600-0400	O-RING
110.	[1]	029998-4130	SHIM
110/1.	[1]	146571-0000	SHIM
110/1.	[1]	146571-0100	SHIM
110/1.	[1]	146571-0200	SHIM
110/1.	[1]	146571-0300	SHIM
110/1.	[1]	146571-0400	SHIM
110/1.	[1]	146571-0500	SHIM
110/1.	[1]	146571-0600	SHIM
110/1.	[1]	146571-0700	SHIM
110/1.	[1]	146571-0800	SHIM
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146575-0000	SLIDING SLEEVE D2.0
116.	[1]	146576-0000	SEALING CAP
117.	[1]	029998-5460	PLUG
117/1.	[1]	146577-0000	PLUG
117/1.	[1]	146577-0100	PLUG
117/1.	[1]	146577-0200	PLUG
117/1.	[1]	146577-0300	PLUG
117/1.	[1]	146577-0400	PLUG
117/1.	[1]	146577-0500	PLUG
117/1.	[1]	146577-0600	PLUG
117/1.	[1]	146577-0700	PLUG
117/1.	[1]	146577-0800	PLUG
117/1.	[1]	146577-0900	PLUG
117/1.	[1]	146577-1000	PLUG
117/1.	[1]	146577-1100	PLUG
117/1.	[1]	146577-1200	PLUG
117/1.	[1]	146577-1300	PLUG
117/1.	[1]	146577-1400	PLUG
117/1.	[1]	146577-1500	PLUG
117/1.	[1]	146577-1600	PLUG
117/1.	[1]	146577-1700	PLUG
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0020	CAPSULE D14
130/2.	[1]	026508-1140	GASKET
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0220	CONTROL VALVE '02'4XD1.6K=1.
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0120	OVER FLOW VALVE
137.	[2]	026512-1840	GASKET
138.	[1]	146610-7320	INLET UNION OUT B1 B2
200.	[1]	146206-0100	COILED SPRING
205.	[1]	029470-4030	WOODRUFF KEY
217.	[1]	146541-0100	SLOTTED WASHER
218.	[1]	146587-1200	COILED SPRING
219.	[1]	146541-0200	ANGLE PIECE
220.	[1]	146587-0900	COILED SPRING
221.	[1]	146613-6000	BRACKET
222.	[1]	139106-0400	FLAT-HEAD SCREW
239.	[1]	023500-5140	PLAIN WASHER
240.	[1]	146650-1220	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-0210	WIRE
243.	[1]	013020-5240	UNION NUT
245.	[3]	026512-1840	GASKET
245.	[3]	026512-1840	GASKET
246.	[1]	146125-0020	EYE BOLT
247.	[1]	146610-5720	INLET UNION IN B3
248.	[1]	146614-0200	SPACER BUSHING
275.	[1]	146612-0120	BRACKET
276.	[2]	010010-2040	BLEEDER SCREW
277.	[2]	014111-0440	LOCKING WASHER
800S.	[1]	146009-1020	PUMP HOUSING
800S/1.	[1]	146003-0620	PUMP HOUSING 2K D20 L R
800S/1/6.	[1]	146601-0100	PACKING RING
800S/1/6.	[1]	146601-0100	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
903.	[1]	146620-0120	CAPSULE
903.	[1]	146620-0120	CAPSULE
903/1.	[1]	146620-0100	CAPSULE
903/2.	[1]	146600-1300	O-RING
906.	[1]	146632-8800	NUMBER PLATE

Include in #2:

104748-1190 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 610 178 9460610178

ZEXEL 104748-1190 1047481190

Zexel num

Bosch num

Firm num

Name

104748-1190

9 460 610 178

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

(Note)
For Japan: year/month/day (change sequence) 1982/04/05 (1)

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 32 31.5 32.5

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2750 2750 2750

Average injection quantity mm3/st. 15.4 12.4 18.4

Injection timing adjustment_03

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 31 29 33

Injection timing adjustment_04

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 32 31 33

Injection timing adjustment_05

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 28.1 26.1 30.1

Injection timing adjustment_06

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 31.2 30.7 31.7

Difference in delivery mm3/st. 2.5

Basic *

Remarks
For Japan

Injection timing adjustment_07

Pump speed r/min 2750 2750 2750

Average injection quantity mm3/st. 15 12 18

Remarks
For Japan

Injection timing adjustment_08

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 30.2 28.2 32.2

Remarks
For Japan

Injection timing adjustment_09

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 31.2 30.2 32.2

Remarks
For Japan

Injection timing adjustment_10

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 27.4 25.4 29.4

Remarks
For Japan

Injection quantity adjustment

Pump speed r/min 2750 2750 2750

Average injection quantity mm3/st. 15.4 12.4 18.4

Basic *

Injection quantity adjustment_02

Pump speed r/min 3000 3000 3000

Average injection quantity mm3/st. 4

Injection quantity adjustment_03

Pump speed r/min 2750 2750 2750

Average injection quantity mm3/st. 15 12 18

Basic *

Remarks
For Japan

Injection quantity adjustment_04

Pump speed r/min 3000 3000 3000

Average injection quantity mm3/st. 4

Remarks
For Japan

Governor adjustment

Pump speed r/min 365 365 365

Average injection quantity mm3/st. 7.7 5.7 9.7

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 365 365 365

Average injection quantity mm3/st. 7.7 5.7 9.7

Governor adjustment_03

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 3

Governor adjustment_04

Pump speed r/min 365 365 365

Average injection quantity mm3/st. 7.5 5.5 9.5

Difference in delivery mm3/st. 2

Basic *

Remarks
For Japan

Governor adjustment_05

Pump speed r/min 365 365 365

Average injection quantity mm3/st. 7.5 5.5 9.5

Remarks
For Japan

Governor adjustment_06

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 3

Remarks
For Japan

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 41 41

Basic *

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 40 40

Basic *

Remarks
For Japan

Speed control lever angle

Pump speed r/min 365 365 365

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

Speed control lever angle_02

Pump speed r/min 365 365 365

Average injection quantity mm3/st. 0 0 0

Remarks
For Japan: Magnet OFF

0000000901

Pump speed r/min 1400 1400 1400

Overflow quantity cm3/min 456 324 588

_02

Pump speed r/min 1400 1400 1400

Overflow quantity cm3/min 480 348 612

Remarks
For Japan

Stop lever angle

Pump speed r/min 1400 1400 1400

Pressure kPa 490.5 471 510

Pressure kgf/cm2 5 4.8 5.2

Basic *

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure kPa 382.5 353 412

Pressure kgf/cm2 3.9 3.6 4.2

Stop lever angle_03

Pump speed r/min 1400 1400 1400

Pressure kPa 490.5 471 510

Pressure kgf/cm2 5 4.8 5.2

Stop lever angle_04

Pump speed r/min 2500 2500 2500

Pressure kPa 764.5 735 794

Pressure kgf/cm2 7.8 7.5 8.1

Stop lever angle_05

Pump speed r/min 1400 1400 1400

Pressure kPa 480.5 461 500

Pressure kgf/cm2 4.9 4.7 5.1

Basic *

Remarks
For Japan

Stop lever angle_06

Pump speed r/min 1000 1000 1000

Pressure kPa 372.5 343 402

Pressure kgf/cm2 3.8 3.5 4.1

Remarks
For Japan

Stop lever angle_07

Pump speed r/min 1400 1400 1400

Pressure kPa 480.5 461 500

Pressure kgf/cm2 4.9 4.7 5.1

Remarks
For Japan

Stop lever angle_08

Pump speed r/min 2500 2500 2500

Pressure kPa 755.5 726 785

Pressure kgf/cm2 7.7 7.4 8

Remarks
For Japan

0000001101

Pump speed r/min 1400 1400 1400

Timer stroke mm 2.9 2.7 3.1

Basic *

_02

Pump speed r/min 1400 1400 1400

Timer stroke mm 2.9 2.6 3.2

_03

Pump speed r/min 2000 2000 2000

Timer stroke mm 4.9 4.3 5.5

_04

Pump speed r/min 2750 2750 2750

Timer stroke mm 7.5 7 8

_05

Pump speed r/min 1400 1400 1400

Timer stroke mm 2.8 2.6 3

Basic *

Remarks
For Japan

_06

Pump speed r/min 1400 1400 1400

Timer stroke mm 2.8 2.5 3.1

Remarks
For Japan

_07

Pump speed r/min 2000 2000 2000

Timer stroke mm 4.8 4.2 5.4

Remarks
For Japan

_08

Pump speed r/min 2750 2750 2750

Timer stroke mm 7.35 6.9 7.8

Remarks
For Japan

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.6 1.5 1.7

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 38 33 43

Information:

Caterpillar does not recommend checking actual engine bearing clearances, particularly on small engines, because of the possibility of obtaining inaccurate results, and the possibility of damaging the bearing or journal surfaces. Each Caterpillar engine bearing is quality checked for specific wall thickness. If the crankshaft journals and bores for the block and rods were measured at disassembly and found to be within specifications, no further checks are necessary when using the correct bearings. However, if the serviceman still wants to measure the bearing clearances, Plastigage is an acceptable method. Plastigage is less accurate on small diameter journals where clearances are less than 0.10 mm (0.004 in).
Lead wire, shim stock or a dial bore gauge can damage the bearing surfaces.
1. The serviceman must be very careful to use Plastigage correctly. The following points must be remembered:a. Make sure that the backs of the bearings and the bores are clean and dry.b. Make sure that the bearing locking tabs are properly seated in their slots.c. The crankshaft must be free of oil where the Plastigage touches it.d. If the main bearing clearances are checked with the engine upright or on its side, the crankshaft must be supported. Use a jack under an adjacent crankshaft counterweight and hold the crankshaft against the crown of the bearing. If the crankshaft is not supported, the weight of the crankshaft will cause incorrect readings.e. Put a piece of Plastigage on the crown of the bearing half that is in the cap. Do not allow the Plastigage to extend over the edge of the bearing.f. Install the bearing cap using the correct torque-turn specifications. Do not use an impact wrench. Be careful not to dislodge the bearing when the cap is installed.g. Do not turn the crankshaft with the Plastigage installed. h. Carefully remove the cap but do not remove the Plastigage. Measure the width of the Plastigage while it is in the bearing cap or on the crankshaft journal, See photograph.i. Remove all the Plastigage before reinstalling the cap. When using Plastigage, the readings can sometimes be unclear. For example, all parts of the Plastigage are not the same width. Measure the major width to make sure they are within the specification range.