104748-0242 ZEXEL 9 460 610 230 BOSCH INJECTION-PUMP ASSEMBLY 9460610230 1047480242 rf3913800b


 

Information injection-pump assembly

BOSCH 9 460 610 230 9460610230
ZEXEL 104748-0242 1047480242
MAZDA RF3913800B rf3913800b
104748-0242 INJECTION-PUMP ASSEMBLY
Rating:
73
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Cross reference number

BOSCH 9 460 610 230 9460610230
ZEXEL 104748-0242 1047480242
MAZDA RF3913800B rf3913800b


Zexel num
Bosch num
Firm num
Name
104748-0242 
104748-0247 
9 460 610 230 
RF3913800B  MAZDA
INJECTION-PUMP ASSEMBLY
RF *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   1375 1375 1375
Average injection quantity mm3/st.   35.9 35.4 36.4
Difference in delivery mm3/st.   2.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   12.8 9.8 15.8
Injection timing adjustment_03
Pump speed r/min   2325 2325 2325
Average injection quantity mm3/st.   32.2 30.2 34.2
Injection timing adjustment_04
Pump speed r/min   1375 1375 1375
Average injection quantity mm3/st.   35.9 34.9 36.9
Injection timing adjustment_05
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   31 29 33
Injection quantity adjustment
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   12.8 10.8 14.8
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   6
Governor adjustment
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   8 7 9
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   8 6 10
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   42 42
Basic   *
Speed control lever angle
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1375 1375 1375
Overflow quantity cm3/min   410 278 542
Stop lever angle
Pump speed r/min   1375 1375 1375
Pressure kPa   460.5 431 490
Pressure kgf/cm2   4.7 4.4 5
Basic   *
Stop lever angle_02
Pump speed r/min   600 600 600
Pressure kPa   245.5 216 275
Pressure kgf/cm2   2.5 2.2 2.8
Stop lever angle_03
Pump speed r/min   1375 1375 1375
Pressure kPa   460.5 431 490
Pressure kgf/cm2   4.7 4.4 5
Stop lever angle_04
Pump speed r/min   2325 2325 2325
Pressure kPa   706 677 735
Pressure kgf/cm2   7.2 6.9 7.5
0000001101
Pump speed r/min   1375 1375 1375
Timer stroke mm   4.2 4 4.4
Basic   *
_02
Pump speed r/min   1375 1375 1375
Timer stroke mm   4.2 3.9 4.5
_03
Pump speed r/min   1800 1800 1800
Timer stroke mm   6.7 6.1 7.3
_04
Pump speed r/min   2325 2325 2325
Timer stroke mm   7.8 7.2 8.4
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1375 1375 1375
Average injection quantity mm3/st.   28.2 27.2 29.2
Timer stroke TA mm   3.6 3.4 3.8
Basic   *
_02
Pump speed r/min   1375 1375 1375
Average injection quantity mm3/st.   28.2 26.7 29.7
Timer stroke TA mm   3.6 3.3 3.9
_03
Pump speed r/min   1375 1375 1375
Average injection quantity mm3/st.   16.1 14.6 17.6
Timer stroke TA mm   2.4 1.7 3.1
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.5 1.4 1.6
Control lever angle alpha deg.   20 16 24
Control lever angle beta deg.   45 40 50

Test data Ex:

0000001801 CDS LEVER/M-CSD ADJUSTMENT

Test data 104748-0242
CSD lever assembly adjustment specifications 1. Fixing the side link lever With the side link levers (A), (B) contacting the stopper (C), adjust the length of the connecting rod (E) so that the clearance between side link lever(D)'s hook and levers (A), (B) is L1. 2. Fixing the M-CSD With roller holder advanced 0 deg, adjust lever shaft ball pin so that it contacts roller holder. Then adjust position of M-CSD lever F using screw O so that clearance between M-CSD lever F and stopper G is L2. Fix using nut P. Tighten P to torque T. 3. Fixing the CSD lever and the side link lever connecting rod Move CSD lever (F) through full stroke (until it contacts other stopper). Adjust length of rod (H) connecting side link lever (I) and CSD lever (F) so that position of control lever (J) on top of pump is a (L3) and fix. (Target speed NE.) 4. Fix using the pump supporting bracket With the bracket Q pushed in the direction of the arrow, set the distance between the bracket Q and the bolt R to L4 and fix using the bolt R. U = at from idle to A
----------
L1=0.5+1mm L2=0.5+2mm T=6~9N-m(0.6~0.9kgf-m) a=13deg NE=1,900r/min L4=0mm
----------
L1=0.5+-1mm L2=0.5+2mm T=6~9N-m(0.6~0.9kgf-m) L3=8.5+-1mm a=13deg L4=0mm

0000001901 DASHPOT ADJUSTMENT

Test data 104748-0242
Adjustment of the dash pot Adjust screw (C) so that the end of screw (C) contacts the end of the dashpot when the control lever (A) is a (clearance L) from the idle position. Then, fix using the nut (D). (B) = dashpot
----------
L=8.5mm a=13deg
----------
L=8.5mm




Information:

Industrial Rating Definitions
The application examples are listed for reference only. Refer to the specific application information and guidelines within the Technical Marketing Information for exact rating determination.A Rating (Continuous)
* For heavy-duty service when engine is operated at rated load and speed up to 100 percent of the time without interruption or load cycling.* Time at full load up to 100 percent of the duty cycle.* Typical examples are: pipeline pumping, ventilation, and customer specifications.B Rating
* For servicing where power and/or speed are cyclic.* Time at full load not to exceed 80 percent of the duty cycle.* Typical examples are: irrigation where normal pump demand is 85 percent of the duty cycle, oil field mechanical pumping and drilling, and stationary/plant air compressors.C Rating (Intermittent)
* For service where power and/or speed are cyclic* The horsepower and speed capability of the engine can be used for one uninterrupted hour, followed by one hour of operation at or below the A rating.* Time at full load not to exceed 50 percent of the duty cycle.* Typical examples are: agricultural tractors, harvesters and combines, off-highway trucks, fire pump application power, blast hole drills, rock crushers and wood chippers with high torque rise, and oil field hoisting.D Rating
* For service when rated power is required for periodic overloads.* The maximum horsepower and speed capability of the engine can be used for a maximum of 30 uninterrupted minutes, followed by one hour of followed by one hour of C rating operation.* Time at full load not to exceed 10 percent of the duty cycle.* Typical examples are: offshore cranes, runway snow blowers, water well drills, portable air compressors, and fire pump certification power.E Rating
* For service where rated power is required for a short time for initial starting or sudden overload. For emergency service where standard power is unavailable.* The maximum horsepower and speed capability of the engine can be utilized for a maximum of 15 uninterrupted minutes, followed by one hour at C rating operation, or for the duration of the emergency.* Time at full load is not to exceed 5 percent of the duty cycle.* Typical examples are: standby centrifugal water pumps, oil field well servicing, crash trucks, and gas turbine starters.Rating Conditions
Unless otherwise specified, all ratings are based on SAE J1349 standard ambient conditions:* 100 kPa (29.6 inches of Hg) of pressure* 30 percent relative humidity, and* a temperature of 26°C (77°F).Ratings also apply at AS1501, BS5514, DIN6271, and ISO3046/1 standard conditions.Power for diesel engines is based on:* API gravity of 35 at 15°C (60°F),* fuel LHV of 42.780 kJ/g (18390 Btu/lb) at 29°C (84°F), and* fuel density of 838.9 g/L (7.0001 lb/US gal)Ratings are gross output ratings- the total output capability of the engine-equipped with standard accessories. Standard accessories include pumps for lubrication oil, fuel, and jacket water, and magneto as required. The gross output, minus the power required to drive auxiliary components, equals the net power available for the external (flywheel) load. Typical auxiliary components include cooling fans, air compressors,

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Group cross 104748-0242 ZEXEL

Mazda 

 
RF3913800 
INJECTION-PUMP ASSEMBLY
RF
 
RF3913800A 
INJECTION-PUMP ASSEMBLY
RF
104748-0242  

104748-0247 
9 460 610 230 
RF3913800B 
INJECTION-PUMP ASSEMBLY
RF
9 460 610 147 
RF3913800C 
INJECTION-PUMP ASSEMBLY
RF
9 460 610 193 
 
INJECTION-PUMP ASSEMBLY
RF
9 460 613 745 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 460 614 614 
RF3913800E 
INJECTION-PUMP ASSEMBLY
RF
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