104748-0090 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047480090 s20313800a

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Information injection-pump assembly

ZEXEL 104748-0090 1047480090

MAZDA S20313800A s20313800a

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Components :

0.	INJECTION-PUMP ASSEMBLY	104748-0090
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE	146636-0400
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105141-2041
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)	13.2{135}
10.	NOZZLE-HOLDER	105071-0591
11.	NOZZLE	105000-1030

Scheme ###:

1.	[1]	146000-0420	PUMP HOUSING
1/6.	[1]	146601-0000	PACKING RING
6.	[1]	146100-0020	SUPPLY PUMP D17
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0000	DRIVE SHAFT
13.	[1]	146201-0000	WOODRUFF KEY
15.	[2]	146202-0001	DAMPER
16.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-0120	ROLLER SET MMC C=1.2
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-0220	CAM PLATE '02'SK3074
30.	[1]	146600-0800	O-RING
31.	[1]	146300-1400	PUMP PLUNGER ' 14' 7-12.
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM
34.	[1]	146302-0100	COMPRESSION SPRING K=2.25
35.	[1]	029998-0710	SHIM
35/1.	[0]	146603-0700	SHIM
35/1.	[0]	146603-0800	SHIM
35/1.	[0]	146603-0900	SHIM
35/1.	[0]	146603-1000	SHIM
35/1.	[0]	146603-1100	SHIM
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0000	COVER
38.	[2]	139106-0000	FLAT-HEAD SCREW
39.	[1]	146310-0100	COVER
40.	[2]	139106-0000	FLAT-HEAD SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0000	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48.	[2]	029998-0570	SHIM
48/1.	[2]	146603-0000	SHIM
48/1.	[2]	146603-0100	SHIM
48/1.	[2]	146603-0200	SHIM
48/1.	[2]	146603-0300	SHIM
48/1.	[2]	146603-0400	SHIM
48/1.	[2]	146603-0500	SHIM
48/1.	[2]	146603-0600	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146400-3520	HYDRAULIC HEAD
50.	[1]	146400-3520	HYDRAULIC HEAD
50.	[1]	146400-3520	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52.	[1]	029998-0300	SHIM
52/1.	[1]	146420-0000	SHIM
52/1.	[1]	146420-0100	SHIM
52/1.	[1]	146420-0200	SHIM
52/1.	[1]	146420-0300	SHIM
52/1.	[1]	146420-0400	SHIM
52/1.	[1]	146420-0500	SHIM
52/1.	[1]	146420-0600	SHIM
52/1.	[1]	146420-0700	SHIM
52/1.	[1]	146420-0800	SHIM
52/1.	[1]	146420-0900	SHIM
52/1.	[1]	146420-1000	SHIM
52/1.	[1]	146420-1100	SHIM
52/1.	[1]	146420-1200	SHIM
52/1.	[1]	146420-1300	SHIM
52/1.	[1]	146420-1400	SHIM
52/1.	[1]	146420-1500	SHIM
52/1.	[1]	146420-1600	SHIM
52/1.	[1]	146420-1700	SHIM
52/1.	[1]	146420-1800	SHIM
52/1.	[1]	146420-1900	SHIM
52/1.	[1]	146420-2000	SHIM
52/1.	[1]	146420-2100	SHIM
52/1.	[1]	146420-2200	SHIM
52/1.	[1]	146420-2300	SHIM
52/1.	[1]	146420-2400	SHIM
52/1.	[1]	146420-2500	SHIM
52/1.	[1]	146420-2600	SHIM
52/1.	[1]	146420-2700	SHIM
52/1.	[1]	146420-2800	SHIM
52/1.	[1]	146420-2900	SHIM
52/1.	[1]	146420-3000	SHIM
52/1.	[1]	146420-3100	SHIM
52/1.	[1]	146420-3200	SHIM
52/1.	[1]	146420-3300	SHIM
52/1.	[1]	146420-3400	SHIM
52/1.	[1]	146420-3500	SHIM
52/1.	[1]	146420-3600	SHIM
52/1.	[1]	146420-3700	SHIM
52/1.	[1]	146420-3800	SHIM
52/1.	[1]	146420-3900	SHIM
52/1.	[1]	146420-4000	SHIM
52/1.	[1]	146420-4100	SHIM
52/1.	[1]	146420-4200	SHIM
52/1.	[1]	146420-4300	SHIM
52/1.	[1]	146420-4400	SHIM
52/1.	[1]	146420-4500	SHIM
52/1.	[1]	146420-4600	SHIM
52/1.	[1]	146420-4700	SHIM
52/1.	[1]	146420-4800	SHIM
52/1.	[1]	146420-4900	SHIM
52/1.	[1]	146420-5000	SHIM
52/1.	[1]	146420-5100	SHIM
52/1.	[1]	146420-5200	SHIM
52/1.	[1]	146420-5300	SHIM
52/1.	[1]	146420-5400	SHIM
52/1.	[1]	146420-5500	SHIM
52/1.	[1]	146420-5600	SHIM
52/1.	[1]	146420-5700	SHIM
52/1.	[1]	146420-5800	SHIM
54.	[4]	146433-0100	GASKET
55.	[4]	146430-1120	DELIVERY-VALVE ASSEMBLY 'VE12'VR352200L
56.	[4]	146432-0000	COMPRESSION SPRING K=0.48
58.	[4]	146440-0220	FITTING D0.45 L=50
60.	[2]	139106-0100	FLAT-HEAD SCREW
67.	[1]	146500-0420	GOVERNOR COVER
67/1.	[1]	146505-1720	GOVERNOR COVER
67/2.	[1]	146515-0320	CONTROL SHAFT R15.5
67/3.	[1]	146600-0100	O-RING
67/4.	[1]	139310-0200	PLAIN WASHER
67/5.	[1]	146530-2900	CONTROL LEVER
67/5B.	[1]	146530-3000	CONTROL LEVER ' 0'
67/6.	[1]	014110-6440	LOCKING WASHER
67/7.	[1]	013020-6040	UNION NUT
67/13.	[1]	139206-0000	UNION NUT
67/14.	[1]	029240-6010	UNION NUT
67/15.	[1]	146526-0300	BLEEDER SCREW
67/16.	[1]	146526-0100	FLAT-HEAD SCREW
67/18.	[1]	146587-0400	COILED SPRING
67/19.	[1]	146541-0000	ANGLE PIECE
87.	[1]	139308-0300	PLAIN WASHER
88.	[1]	146545-0300	THREADED PIN
88B.	[1]	146545-0400	THREADED PIN
88C.	[1]	146545-0500	THREADED PIN
90.	[1]	139208-0100	UNION NUT
91.	[1]	146600-1200	O-RING
92.	[1]	146600-1000	SEAL RING
95.	[1]	146550-0220	FULCRUM LEVER I=2.2
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET
106.	[2]	146588-0000	COILED SPRING
107.	[1]	146569-0000	UNION NUT
108.	[1]	146570-0100	GOVERNOR SHAFT R
109.	[1]	146600-0400	O-RING
110.	[1]	029998-4130	SHIM
110/1.	[1]	146571-0000	SHIM
110/1.	[1]	146571-0100	SHIM
110/1.	[1]	146571-0200	SHIM
110/1.	[1]	146571-0300	SHIM
110/1.	[1]	146571-0400	SHIM
110/1.	[1]	146571-0500	SHIM
110/1.	[1]	146571-0600	SHIM
110/1.	[1]	146571-0700	SHIM
110/1.	[1]	146571-0800	SHIM
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146575-0000	SLIDING SLEEVE D2.0
116.	[1]	146576-0000	SEALING CAP
117.	[1]	029998-5460	PLUG
117/1.	[1]	146577-0000	PLUG
117/1.	[1]	146577-0100	PLUG
117/1.	[1]	146577-0200	PLUG
117/1.	[1]	146577-0300	PLUG
117/1.	[1]	146577-0400	PLUG
117/1.	[1]	146577-0500	PLUG
117/1.	[1]	146577-0600	PLUG
117/1.	[1]	146577-0700	PLUG
117/1.	[1]	146577-0800	PLUG
117/1.	[1]	146577-0900	PLUG
117/1.	[1]	146577-1000	PLUG
117/1.	[1]	146577-1100	PLUG
117/1.	[1]	146577-1200	PLUG
117/1.	[1]	146577-1300	PLUG
117/1.	[1]	146577-1400	PLUG
117/1.	[1]	146577-1500	PLUG
117/1.	[1]	146577-1600	PLUG
117/1.	[1]	146577-1700	PLUG
120.	[1]	146579-0220	RETAINING PIN
122.	[1]	146580-0700	GOVERNOR SPRING K=0.337
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0020	CAPSULE D14
130/2.	[1]	026508-1140	GASKET
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0920	CONTROL VALVE '09'4XD1.6K=2.0
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0020	OVER FLOW VALVE
137.	[2]	026512-1840	GASKET
137.	[2]	026512-1840	GASKET
138.	[1]	146610-2920	INLET UNION OUT B1 B2
139.	[1]	139907-0000	CAP
200.	[1]	146206-0100	COILED SPRING
235.	[1]	146612-0600	BRACKET
236.	[1]	139106-0500	FLAT-HEAD SCREW
237.	[2]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
239.	[1]	023500-5140	PLAIN WASHER
240.	[1]	146650-0720	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-0720	WIRE ' 7' 12V
243.	[1]	013020-5240	UNION NUT
245.	[2]	026512-1840	GASKET
246.	[1]	027412-2440	EYE BOLT
247.	[1]	146610-3120	INLET UNION IN B3
800S.	[1]	146009-0120	PUMP HOUSING
800S/1.	[1]	146000-0420	PUMP HOUSING
800S/1/6.	[1]	146601-0000	PACKING RING
800S/1/6.	[1]	146601-0000	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-2420	REPAIR SET
906.	[1]	146636-0400	NUMBER PLATE

Include in #2:

104748-0090 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104748-0090 1047480090

MAZDA S20313800A s20313800a

Zexel num

Bosch num

Firm num

Name

104748-0090
104748-0092

S20313800A MAZDA

INJECTION-PUMP ASSEMBLY
S2 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 39 38.5 39.5

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2400 2400 2400

Average injection quantity mm3/st. 15.1 12.1 18.1

Injection timing adjustment_03

Pump speed r/min 2125 2125 2125

Average injection quantity mm3/st. 35 33 37

Injection timing adjustment_04

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 39 38 40

Injection timing adjustment_05

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 35.2 33.2 37.2

Injection quantity adjustment

Pump speed r/min 2400 2400 2400

Average injection quantity mm3/st. 15.1 13.1 17.1

Basic *

Injection quantity adjustment_02

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 10

Governor adjustment

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 7.2 5.2 9.2

Difference in delivery mm3/st. 2.5

Basic *

Governor adjustment_02

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 7.2 5.2 9.2

Governor adjustment_03

Pump speed r/min 470 470 470

Average injection quantity mm3/st. 0 0 0

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 55.3 55.3

Basic *

Speed control lever angle

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Overflow quantity cm3/min 438 306 570

Stop lever angle

Pump speed r/min 1250 1250 1250

Pressure kgf/cm2 460.5 431 490

Pressure with S/T ON kPa 4.7 4.4 5

Basic *

Stop lever angle_02

Pump speed r/min 500 500 500

Pressure kgf/cm2 235.5 206 265

Pressure with S/T ON kPa 2.4 2.1 2.7

Stop lever angle_03

Pump speed r/min 1250 1250 1250

Pressure kgf/cm2 460.5 431 490

Pressure with S/T ON kPa 4.7 4.4 5

Stop lever angle_04

Pump speed r/min 2125 2125 2125

Pressure kgf/cm2 706 677 735

Pressure with S/T ON kPa 7.2 6.9 7.5

0000001101

Pump speed r/min 1250 1250 1250

Timer stroke mm 4.2 4 4.4

Basic *

_02

Pump speed r/min 1250 1250 1250

Timer stroke mm 4.2 3.9 4.5

_03

Pump speed r/min 2125 2125 2125

Timer stroke mm 9.1 8.5 9.7

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.4 1.3 1.5

Control lever angle alpha deg. 35 31 39

Control lever angle beta deg. 50 45 55

Information:

Gauges provide indications of engine performance. Be sure they are in good working order. You can determine what is the "normal" operating range by observing the gauges over a period of time.Noticeable changes in gauge readings indicate potential gauge or engine problems. This also applies to gauge readings that have changed significantly, but are still within specifications. The cause of any sudden or significant change in gauge readings should be determined and corrected. Contact your Caterpillar dealer for assistance as needed. Oil Pressure - Indicates engine oil pressure. The oil pressure should be greatest after starting a cold engine. Oil pressure should read between 240 and 480 kPa (35 and 70 psi) when: the engine is running between 600 and 2100 rpm with SAE 10W30 oil, at an operating oil temperature of 105°C (220°F). A lower pressure is normal at low idling speed.If the oil pressure gauge reading fluctuates after the load is stable:1. Remove the load.2. Reduce engine speed to low idle.3. Check and maintain the oil level.
Engine damage can result if the engine is operated with no oil pressure gauge reading. If no pressure is indicated, stop the engine.
Engine Oil Temperature - Indicates engine oil temperature. The purpose of the oil is to lubricate all moving parts inside the engine, and to cool the pistons and bearings. The oil cooler transfers the heat in the oil to the engine jacket water.If the cooling system cannot remove the necessary heat from the water, the engine oil cannot be properly cooled. Higher than normal oil temperature indicates a heat problem has occurred in the lubrication and/or cooling system, and a problem can occur with cylinder heads, liners, pistons or bearings. Maximum oil temperature is 110°C (230°F).Jacket Water Temperature - Indicates engine coolant temperature. It should normally indicate from 79 to 99°C (175 to 210°F). Higher temperatures may occur under certain conditions. Maximum allowable temperature is 105°C (220°F) with the cooling system pressurized.If the engine is operating above normal range and steam becomes apparent:1. Reduce the load and reduce the engine rpm.2. Inspect the engine for cooling system for leaks.3. Determine if the engine must be shutdown immediately or if the engine can be cooled by reducing the load. Inlet Air Temperature - Indicates inlet manifold air temperature. As the inlet air increases in temperature, the air expands, less oxygen is available in the cylinders, and less power is developed. As a result, at full speed position with a full load, the engine may be overloaded. Maximum inlet manifold air temperature is:* 110°C (230°F) for DITA engines* 163°C (325°F) for DIT engines Exhaust Stack Temperature - Indicates exhaust gas temperature. Maximum exhaust temperature is approximately 575°C (1065°F). Fuel Level - Indicates fuel level in the fuel tank. The electrically operated fuel level gauge registers only when the START/STOP (ignition) switch is ON. Fuel Pressure - Indicates fuel pressure to the injection pump. The indicator should register in the NORMAL (green) range.If the indicator moves to the OUT position or