104748-0000 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047480000 s21013800

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104748-0000 1047480000

MAZDA S21013800 s21013800

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Components :

0.	INJECTION-PUMP ASSEMBLY	104748-0000
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE	146633-5900
4.	_	146672-0220
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105141-2271
8.	Nozzle and Holder	SE08 13 640
9.	Open Pre:MPa(Kqf/cm2)	13.2{135}
10.	NOZZLE-HOLDER	105071-0591
11.	NOZZLE	105000-1850

Scheme ###:

1.	[1]	146000-0920	PUMP HOUSING
1/6.	[1]	146601-0000	PACKING RING
1/7.	[1]	029820-5020	BALL
6.	[1]	146100-0020	SUPPLY PUMP D17
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0000	DRIVE SHAFT
13.	[1]	146201-0000	WOODRUFF KEY
15.	[2]	146202-0001	DAMPER
16.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-0120	ROLLER SET MMC C=1.2
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-0220	CAM PLATE '02'SK3074
30.	[1]	146600-0800	O-RING
31.	[1]	146300-1400	PUMP PLUNGER ' 14' 7-12.
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM
34.	[1]	146302-0100	COMPRESSION SPRING K=2.25
35.	[1]	029998-0710	SHIM
35/1.	[0]	146603-0700	SHIM
35/1.	[0]	146603-0800	SHIM
35/1.	[0]	146603-0900	SHIM
35/1.	[0]	146603-1000	SHIM
35/1.	[0]	146603-1100	SHIM
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0000	COVER
38.	[2]	139106-0000	FLAT-HEAD SCREW
39.	[1]	146310-0100	COVER
40.	[2]	139106-0000	FLAT-HEAD SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0000	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48.	[2]	029998-0570	SHIM
48/1.	[2]	146603-0000	SHIM
48/1.	[2]	146603-0100	SHIM
48/1.	[2]	146603-0200	SHIM
48/1.	[2]	146603-0300	SHIM
48/1.	[2]	146603-0400	SHIM
48/1.	[2]	146603-0500	SHIM
48/1.	[2]	146603-0600	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146400-3520	HYDRAULIC HEAD
50.	[1]	146400-3520	HYDRAULIC HEAD
50.	[1]	146400-3520	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52.	[1]	029998-0300	SHIM
52/1.	[1]	146420-0000	SHIM
52/1.	[1]	146420-0100	SHIM
52/1.	[1]	146420-0200	SHIM
52/1.	[1]	146420-0300	SHIM
52/1.	[1]	146420-0400	SHIM
52/1.	[1]	146420-0500	SHIM
52/1.	[1]	146420-0600	SHIM
52/1.	[1]	146420-0700	SHIM
52/1.	[1]	146420-0800	SHIM
52/1.	[1]	146420-0900	SHIM
52/1.	[1]	146420-1000	SHIM
52/1.	[1]	146420-1100	SHIM
52/1.	[1]	146420-1200	SHIM
52/1.	[1]	146420-1300	SHIM
52/1.	[1]	146420-1400	SHIM
52/1.	[1]	146420-1500	SHIM
52/1.	[1]	146420-1600	SHIM
52/1.	[1]	146420-1700	SHIM
52/1.	[1]	146420-1800	SHIM
52/1.	[1]	146420-1900	SHIM
52/1.	[1]	146420-2000	SHIM
52/1.	[1]	146420-2100	SHIM
52/1.	[1]	146420-2200	SHIM
52/1.	[1]	146420-2300	SHIM
52/1.	[1]	146420-2400	SHIM
52/1.	[1]	146420-2500	SHIM
52/1.	[1]	146420-2600	SHIM
52/1.	[1]	146420-2700	SHIM
52/1.	[1]	146420-2800	SHIM
52/1.	[1]	146420-2900	SHIM
52/1.	[1]	146420-3000	SHIM
52/1.	[1]	146420-3100	SHIM
52/1.	[1]	146420-3200	SHIM
52/1.	[1]	146420-3300	SHIM
52/1.	[1]	146420-3400	SHIM
52/1.	[1]	146420-3500	SHIM
52/1.	[1]	146420-3600	SHIM
52/1.	[1]	146420-3700	SHIM
52/1.	[1]	146420-3800	SHIM
52/1.	[1]	146420-3900	SHIM
52/1.	[1]	146420-4000	SHIM
52/1.	[1]	146420-4100	SHIM
52/1.	[1]	146420-4200	SHIM
52/1.	[1]	146420-4300	SHIM
52/1.	[1]	146420-4400	SHIM
52/1.	[1]	146420-4500	SHIM
52/1.	[1]	146420-4600	SHIM
52/1.	[1]	146420-4700	SHIM
52/1.	[1]	146420-4800	SHIM
52/1.	[1]	146420-4900	SHIM
52/1.	[1]	146420-5000	SHIM
52/1.	[1]	146420-5100	SHIM
52/1.	[1]	146420-5200	SHIM
52/1.	[1]	146420-5300	SHIM
52/1.	[1]	146420-5400	SHIM
52/1.	[1]	146420-5500	SHIM
52/1.	[1]	146420-5600	SHIM
52/1.	[1]	146420-5700	SHIM
52/1.	[1]	146420-5800	SHIM
54.	[4]	146433-0100	GASKET
55.	[4]	146430-0920	DELIVERY-VALVE ASSEMBLY 'VE10'VR351800L
56.	[4]	146432-0000	COMPRESSION SPRING K=0.48
58.	[4]	146440-0220	FITTING D0.45 L=50
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146502-2620	GOVERNOR COVER
67/1.	[1]	146505-5620	GOVERNOR COVER
67/14.	[1]	029240-6010	UNION NUT
67/16.	[1]	146526-0100	FLAT-HEAD SCREW
67/23.	[1]	146619-0920	BRACKET
68.	[1]	146510-1820	CONTROL SHAFT R=10 S R
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146531-5700	CONTROL LEVER
72B.	[1]	146531-5800	CONTROL LEVER ' 1'
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	013020-6040	UNION NUT
82.	[1]	146526-2100	BLEEDER SCREW
83.	[1]	013020-6040	UNION NUT
87.	[1]	139308-0300	PLAIN WASHER
88.	[1]	146545-0300	THREADED PIN
88B.	[1]	146545-0400	THREADED PIN
88C.	[1]	146545-0500	THREADED PIN
90.	[1]	139208-0100	UNION NUT
91.	[1]	146600-1200	O-RING
92.	[1]	146600-1000	SEAL RING
95.	[1]	146551-1520	FULCRUM LEVER I=2.2
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET
106.	[2]	146588-0000	COILED SPRING
107.	[1]	146569-0000	UNION NUT
108.	[1]	146570-0420	GOVERNOR SHAFT R-L/T
109.	[1]	146600-0400	O-RING
110.	[1]	029998-4130	SHIM
110/1.	[1]	146571-0000	SHIM
110/1.	[1]	146571-0100	SHIM
110/1.	[1]	146571-0200	SHIM
110/1.	[1]	146571-0300	SHIM
110/1.	[1]	146571-0400	SHIM
110/1.	[1]	146571-0500	SHIM
110/1.	[1]	146571-0600	SHIM
110/1.	[1]	146571-0700	SHIM
110/1.	[1]	146571-0800	SHIM
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146575-0400	SLIDING SLEEVE '04' D2.0 2-0.5
116.	[1]	146576-0000	SEALING CAP
117.	[1]	029998-5510	PLUG SKH51
117/1.	[1]	146577-1800	PLUG
117/1.	[1]	146577-1900	PLUG
117/1.	[1]	146577-2000	PLUG
117/1.	[1]	146577-2100	PLUG
117/1.	[1]	146577-2200	PLUG
117/1.	[1]	146577-2300	PLUG
117/1.	[1]	146577-2400	PLUG
117/1.	[1]	146577-2500	PLUG
117/1.	[1]	146577-2600	PLUG
117/1.	[1]	146577-2700	PLUG
117/1.	[1]	146577-2800	PLUG
117/1.	[1]	146577-2900	PLUG
117/1.	[1]	146577-3000	PLUG
117/1.	[1]	146577-3100	PLUG
117/1.	[1]	146577-3200	PLUG
117/1.	[1]	146577-3300	PLUG
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0020	CAPSULE D14
130/2.	[1]	026508-1140	GASKET
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0920	CONTROL VALVE '09'4XD1.6K=2.0
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0020	OVER FLOW VALVE
137.	[2]	026512-1840	GASKET
137.	[2]	026512-1840	GASKET
138.	[1]	146609-0920	INLET UNION B2
139.	[1]	139907-0000	CAP
200.	[1]	146206-0100	COILED SPRING
220.	[1]	146587-3100	COILED SPRING
235.	[1]	146612-1700	BRACKET
236.	[2]	139106-0500	FLAT-HEAD SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
239.	[1]	023500-5140	PLAIN WASHER
240.	[1]	146650-0720	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-0720	WIRE ' 7' 12V
243.	[1]	013020-5240	UNION NUT
245.	[2]	026512-1840	GASKET
245.	[2]	026512-1840	GASKET
246.	[1]	027412-2440	EYE BOLT
247.	[1]	146609-1520	INLET UNION IN B3
800S.	[1]	146009-2120	PUMP HOUSING
800S/1.	[1]	146000-0920	PUMP HOUSING
800S/1/6.	[1]	146601-0000	PACKING RING
800S/1/6.	[1]	146601-0000	PACKING RING
800S/1/7.	[1]	029820-5020	BALL
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
903.	[1]	146672-0220	PULSE GENERATOR
906.	[1]	146633-5900	NUMBER PLATE

Include in #2:

104748-0000 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104748-0000 1047480000

MAZDA S21013800 s21013800

Zexel num

Bosch num

Firm num

Name

104748-0000
104748-0003

S21013800 MAZDA

INJECTION-PUMP ASSEMBLY
S2 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 41 40.5 41.5

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2450 2450 2450

Average injection quantity mm3/st. 15.4 12.4 18.4

Injection timing adjustment_03

Pump speed r/min 2200 2200 2200

Average injection quantity mm3/st. 35.6 33.1 38.1

Injection timing adjustment_04

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 41 40 42

Injection timing adjustment_05

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 36.5 34.5 38.5

Injection timing adjustment_06

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 40 39.5 40.5

Difference in delivery mm3/st. 2.5

Basic *

Remarks
For Japan

Injection timing adjustment_07

Pump speed r/min 2450 2450 2450

Average injection quantity mm3/st. 15.1 12.1 18.1

Remarks
For Japan

Injection timing adjustment_08

Pump speed r/min 2200 2200 2200

Average injection quantity mm3/st. 34.7 32.2 37.2

Remarks
For Japan

Injection timing adjustment_09

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 40 39 41

Remarks
For Japan

Injection timing adjustment_10

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 35.6 33.6 37.6

Remarks
For Japan

Injection quantity adjustment

Pump speed r/min 2450 2450 2450

Average injection quantity mm3/st. 15.5 13.5 17.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 2650 2650 2650

Average injection quantity mm3/st. 8.6

Injection quantity adjustment_03

Pump speed r/min 2450 2450 2450

Average injection quantity mm3/st. 15.1 13.1 17.1

Basic *

Remarks
For Japan

Injection quantity adjustment_04

Pump speed r/min 2650 2650 2650

Average injection quantity mm3/st. 8.6

Remarks
For Japan

Governor adjustment

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 9.7 7.7 11.7

Basic *

Governor adjustment_02

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 9.7 7.7 11.7

Governor adjustment_03

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 5

Governor adjustment_04

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 9.5 7.5 11.5

Basic *

Remarks
For Japan

Governor adjustment_05

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 9.5 7.5 11.5

Remarks
For Japan

Governor adjustment_06

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 5

Remarks
For Japan

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 43 43

Basic *

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 42 42

Basic *

Remarks
For Japan

Speed control lever angle

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

Speed control lever angle_02

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 0 0 0

Remarks
For Japan: Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Overflow quantity cm3/min 417 288 546

_02

Pump speed r/min 1250 1250 1250

Overflow quantity cm3/min 441 312 570

Remarks
For Japan

Stop lever angle

Pump speed r/min 1250 1250 1250

Pressure kPa 470.5 441 500

Pressure kgf/cm2 4.8 4.5 5.1

Basic *

Stop lever angle_02

Pump speed r/min 500 500 500

Pressure kPa 245.5 216 275

Pressure kgf/cm2 2.5 2.2 2.8

Stop lever angle_03

Pump speed r/min 1250 1250 1250

Pressure kPa 470.5 441 500

Pressure kgf/cm2 4.8 4.5 5.1

Stop lever angle_04

Pump speed r/min 2200 2200 2200

Pressure kPa 725.5 696 755

Pressure kgf/cm2 7.4 7.1 7.7

Stop lever angle_05

Pump speed r/min 1250 1250 1250

Pressure kPa 460.5 431 490

Pressure kgf/cm2 4.7 4.4 5

Basic *

Remarks
For Japan

Stop lever angle_06

Pump speed r/min 500 500 500

Pressure kPa 235.5 206 265

Pressure kgf/cm2 2.4 2.1 2.7

Remarks
For Japan

Stop lever angle_07

Pump speed r/min 1250 1250 1250

Pressure kPa 460.5 431 490

Pressure kgf/cm2 4.7 4.4 5

Remarks
For Japan

Stop lever angle_08

Pump speed r/min 2200 2200 2200

Pressure kPa 715.5 686 745

Pressure kgf/cm2 7.3 7 7.6

Remarks
For Japan

0000001101

Pump speed r/min 1250 1250 1250

Timer stroke mm 4.3 4.1 4.5

Basic *

_02

Pump speed r/min 1250 1250 1250

Timer stroke mm 4.3 4 4.6

_03

Pump speed r/min 2200 2200 2200

Timer stroke mm 9.7 9.1 10.3

_04

Pump speed r/min 1250 1250 1250

Timer stroke mm 4.2 4 4.4

Basic *

Remarks
For Japan

_05

Pump speed r/min 1250 1250 1250

Timer stroke mm 4.2 3.9 4.5

Remarks
For Japan

_06

Pump speed r/min 2200 2200 2200

Timer stroke mm 9.5 8.9 10.1

Remarks
For Japan

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 15.5 14.5 16.5

Timer stroke TA mm 2.5 2.3 2.7

Basic *

_02

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 15.5 14 17

Timer stroke TA mm 2.5 2.2 2.8

_03

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 15.1 14.1 16.1

Timer stroke TA mm 2.4 2.2 2.6

Basic *

Remarks
For Japan

_04

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 15.1 13.6 16.6

Timer stroke TA mm 2.4 2.1 2.7

Remarks
For Japan

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.8 1.7 1.9

Control lever angle alpha deg. 33 29 37

Control lever angle beta deg. 50 45 55

Information:

Emissions Warranty
Caterpillar Inc. warrants to the initial owner and subsequent owner of a diesel truck engines (powering on-highway trucks), that such engine is ...1. Designed, built and equipped so as to conform, at the time of sale, with all applicable regulations adopted by the United States Environmental Protection Agency (EPA).2. Free from defects in materials and workmanship in specific emission related parts for a period of 60 months, 100,000 miles (161 000 km) or 3,000 hours of operation, whichever occurs first, after date of delivery to the initial owner.If an emission related part fails during the warranty period, it will be repaired or replaced. Any such part repaired or replaced under warranty is warranted for the remainder of the warranty period.During the term of this warranty, Caterpillar Inc. will provide through a Caterpillar dealer or other establishment authorized by it, repair or replacement of any warranted part at no change to the truck engine owner.In an emergency, repairs may be performed at any service establishment, or by the owner, using any replacement part.Caterpillar Inc. will reimburse the owner for their expenses, including diagnostic charges for such emergency repair. These expenses shall not exceed Caterpillar Inc. suggested retail price for all warranted parts replaced, and labor charges based on Caterpillar Inc. recommended time allowance for the warranty repair and the geographically appropriate hourly labor rate.As a condition of reimbursement, replaced parts and receipted invoices must be presented at a place of business of a Caterpillar dealer or other establishment authorized by Caterpillar Inc.Limitations & Responsibilities
The warranty is subject to the following:Caterpillar Inc. Responsibilities
During the emission warranty period, if a defect in material or workmanship of an emission related part or component is found, Caterpillar Inc. will provide:* New, Remanufactured or repaired parts and/or components, approved pursuant to EPA Regulations, required to correct the defect. Items replaced under this warranty become the property of Caterpillar Inc.* Reasonable and customary labor, during normal working hours, required to make the warranty repair. This includes labor to remove and install the engine, if necessary.Owner Responsibilities
During the emission warranty period, the owner is responsible for:* Premium or overtime labor costs, unless essential to prevent loss to perishable goods.* Costs to investigate complaints which are not caused by a defect in Caterpillar Inc. material or workmanship.* Providing timely notice of a warrantable failure and promptly making the product available for repair.Limitations
Caterpillar Inc. is not responsible for resultant damages to an emission related part or component resulting from:* Any application or installation Caterpillar Inc. deems improper.* Attachments, accessory items or parts not sold nor approved by Caterpillar Inc.* Improper truck engine maintenance, repair or abuse.* Owner's unreasonable delay in making the product available after being notified of a potential product problem.This warranty is in addition to Caterpillar Inc. standard warranty, applicable to the truck engine product involved.Remedies under this warranty are limited to the provision of material and services as specified herein. Caterpillar Inc. is not responsible for incidental or consequential damages.