104746-6292 ZEXEL 9 460 611 312 BOSCH INJECTION-PUMP ASSEMBLY 9460611312 1047466292 8971361063

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 611 312 9460611312

ZEXEL 104746-6292 1047466292

ISUZU 8971361063 8971361063

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Buy INJECTION-PUMP ASSEMBLY 104746-6292 zexel genuine, new aftermarket engine parts with delivery

Components :

0.	INJECTION-PUMP ASSEMBLY	104746-6292
1.	_
2.	FUEL INJECTION PUMP	104646-6281
3.	NUMBER PLATE	146968-0900
4.	_	146672-1720
5.	CAPSULE
6.	ADJUSTING DEVICE	146679-0820
7.	NOZZLE AND HOLDER ASSY	105118-6401
8.	Nozzle and Holder	8-97161-455-0
9.	Open Pre:MPa(Kqf/cm2)	21.6{220}
10.	NOZZLE-HOLDER	105048-3251
11.	NOZZLE	105017-9030

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0820	DRIVE SHAFT
12/1.	[1]	146200-0800	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-1720	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0100	SLOTTED WASHER
29.	[1]	146220-3520	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146300-2000	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM
34.	[1]	146302-2600	COMPRESSION SPRING
34B.	[1]	146302-8100	COMPRESSION SPRING
34C.	[1]	146302-1900	COMPRESSION SPRING
35/1.	[0]	146603-0700	SHIM
35/1.	[0]	146603-0800	SHIM
35/1.	[0]	146603-0900	SHIM
35/1.	[0]	146603-1000	SHIM
35/1.	[0]	146603-1100	SHIM
35/1.	[0]	146603-3600	SHIM
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0700	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-5100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[2]	146603-0000	SHIM
48/1.	[2]	146603-0100	SHIM
48/1.	[2]	146603-0200	SHIM
48/1.	[2]	146603-0300	SHIM
48/1.	[2]	146603-0400	SHIM
48/1.	[2]	146603-0500	SHIM
48/1.	[2]	146603-0600	SHIM
48/1.	[2]	146690-1400	SHIM
48/1.	[2]	146690-1500	SHIM
48/1.	[2]	146690-1600	SHIM
48/1.	[2]	146690-1700	SHIM
48/1.	[2]	146690-1800	SHIM
48/1.	[2]	146690-1900	SHIM
48/1.	[2]	146690-5800	SHIM
48/1.	[2]	146690-5900	SHIM
48/1.	[2]	146690-6000	SHIM
48/1.	[2]	146690-6100	SHIM
48/1.	[2]	146690-6200	SHIM
48/1.	[2]	146690-6300	SHIM
48/1.	[2]	146690-6400	SHIM
48/1.	[2]	146690-6500	SHIM
48/1.	[2]	146690-6600	SHIM
48/1.	[2]	146690-6700	SHIM
48/1.	[2]	146690-6800	SHIM
48/1.	[2]	146690-6900	SHIM
48/1.	[2]	146690-7000	SHIM
48/1.	[2]	146690-7100	SHIM
48/1.	[2]	146690-7200	SHIM
48/1.	[2]	146690-7300	SHIM
48/1.	[2]	146690-7400	SHIM
48/1.	[2]	146690-7500	SHIM
48/1.	[2]	146690-7800	SHIM
49.	[2]	146234-0600	GUIDE PIN
50.	[1]	146402-3820	HYDRAULIC HEAD
50.	[1]	146402-3820	HYDRAULIC HEAD
50.	[1]	146402-3820	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM
52/1.	[1]	146420-0100	SHIM
52/1.	[1]	146420-0200	SHIM
52/1.	[1]	146420-0300	SHIM
52/1.	[1]	146420-0400	SHIM
52/1.	[1]	146420-0500	SHIM
52/1.	[1]	146420-0600	SHIM
52/1.	[1]	146420-0700	SHIM
52/1.	[1]	146420-0800	SHIM
52/1.	[1]	146420-0900	SHIM
52/1.	[1]	146420-1000	SHIM
52/1.	[1]	146420-1100	SHIM
52/1.	[1]	146420-1200	SHIM
52/1.	[1]	146420-1300	SHIM
52/1.	[1]	146420-1400	SHIM
52/1.	[1]	146420-1500	SHIM
52/1.	[1]	146420-1600	SHIM
52/1.	[1]	146420-1700	SHIM
52/1.	[1]	146420-1800	SHIM
52/1.	[1]	146420-1900	SHIM
52/1.	[1]	146420-2000	SHIM
52/1.	[1]	146420-2100	SHIM
52/1.	[1]	146420-2200	SHIM
52/1.	[1]	146420-2300	SHIM
52/1.	[1]	146420-2400	SHIM
52/1.	[1]	146420-2500	SHIM
52/1.	[1]	146420-2600	SHIM
52/1.	[1]	146420-2700	SHIM
52/1.	[1]	146420-2800	SHIM
52/1.	[1]	146420-2900	SHIM
52/1.	[1]	146420-3000	SHIM
52/1.	[1]	146420-3100	SHIM
52/1.	[1]	146420-3200	SHIM
52/1.	[1]	146420-3300	SHIM
52/1.	[1]	146420-3400	SHIM
52/1.	[1]	146420-3500	SHIM
52/1.	[1]	146420-3600	SHIM
52/1.	[1]	146420-3700	SHIM
52/1.	[1]	146420-3800	SHIM
52/1.	[1]	146420-3900	SHIM
52/1.	[1]	146420-4000	SHIM
52/1.	[1]	146420-4100	SHIM
52/1.	[1]	146420-4200	SHIM
52/1.	[1]	146420-4300	SHIM
52/1.	[1]	146420-4400	SHIM
52/1.	[1]	146420-4500	SHIM
52/1.	[1]	146420-4600	SHIM
52/1.	[1]	146420-4700	SHIM
52/1.	[1]	146420-4800	SHIM
52/1.	[1]	146420-4900	SHIM
52/1.	[1]	146420-5000	SHIM
52/1.	[1]	146420-5100	SHIM
52/1.	[1]	146420-5200	SHIM
52/1.	[1]	146420-5300	SHIM
52/1.	[1]	146420-5400	SHIM
52/1.	[1]	146420-5500	SHIM
52/1.	[1]	146420-5600	SHIM
52/1.	[1]	146420-5700	SHIM
52/1.	[1]	146420-5800	SHIM
54.	[4]	146433-0100	GASKET
55.	[4]	146430-6020	DELIVERY-VALVE ASSEMBLY
56.	[4]	146432-0200	COMPRESSION SPRING
58.	[4]	146440-1520	FITTING
60.	[4]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146760-4221	MANIFOLD-PRESSURE COMP.
67/1.	[1]	146805-7420	GOVERNOR COVER
67/13.	[1]	013020-6040	UNION NUT
67/14.	[1]	146621-1700	UNION NUT
67/15.	[1]	146526-2800	BLEEDER SCREW
67/16.	[1]	146526-3000	BLEEDER SCREW
67/23.	[1]	146928-5500	BRACKET
67/24.	[3]	139006-4500	BLEEDER SCREW
67/24.	[3]	139006-4500	BLEEDER SCREW
67/26.	[1]	146932-2900	BRACKET
67/31.	[1]	146710-0800	BUSHING
67/32.	[1]	146711-0000	PLATE
67/33.	[1]	139218-0400	UNION NUT
67/34.	[1]	146712-0700	BEARING PIN
67/35.	[1]	146621-0300	UNION NUT
67/36.	[1]	146600-1400	O-RING
67/37.	[1]	146710-0100	BUSHING
67/38.	[1]	139506-0200	GASKET
67/39.	[1]	146620-0300	CAPSULE
67/40.	[1]	026512-1540	GASKET
67/41.	[1]	146713-4100	ADJUSTING PIN
67/42.	[2]	146714-0000	PLATE
67/43.	[1]	146715-0000	DIAPHRAGM
67/44.	[1]	139306-0100	LOCKING WASHER
67/45.	[1]	013030-6040	UNION NUT
67/46.	[1]	146716-0000	UNION NUT
67/47.	[1]	146717-2700	COILED SPRING
67/48/1.	[1]	146720-0000	SPACER BUSHING
67/48/1.	[1]	146720-0100	SPACER BUSHING
67/48/1.	[1]	146720-0200	SPACER BUSHING
67/48/1.	[1]	146720-0300	SPACER BUSHING
67/48/1.	[1]	146720-0400	SPACER BUSHING
67/48/1.	[1]	146720-0500	SPACER BUSHING
67/48/1.	[1]	146720-0600	SPACER BUSHING
67/48/1.	[1]	146720-0700	SPACER BUSHING
67/48/1.	[1]	146720-0800	SPACER BUSHING
67/48/1.	[1]	146720-0900	SPACER BUSHING
67/48/1.	[1]	146720-1000	SPACER BUSHING
67/48/1.	[1]	146720-1100	SPACER BUSHING
67/48/1.	[1]	146720-1200	SPACER BUSHING
67/48/1.	[1]	146720-1300	SPACER BUSHING
67/48/1.	[1]	146720-1400	SPACER BUSHING
67/48/1.	[1]	146720-1500	SPACER BUSHING
67/48/1.	[1]	146720-1600	SPACER BUSHING
67/48/1.	[1]	146720-1700	SPACER BUSHING
67/48/1.	[1]	146720-1800	SPACER BUSHING
67/48/1.	[1]	146720-1900	SPACER BUSHING
67/48/1.	[1]	146720-2000	SPACER BUSHING
67/48/1.	[1]	146720-2100	SPACER BUSHING
67/48/1.	[1]	146720-2200	SPACER BUSHING
67/48/1.	[1]	146720-2300	SPACER BUSHING
67/48/1.	[1]	146720-2400	SPACER BUSHING
67/48/1.	[1]	146720-2500	SPACER BUSHING
67/48/1.	[1]	146720-2600	SPACER BUSHING
67/48/1.	[1]	146720-2700	SPACER BUSHING
67/48/1.	[1]	146720-2800	SPACER BUSHING
67/48/1.	[1]	146720-2900	SPACER BUSHING
67/48/1.	[1]	146720-4500	SPACER BUSHING
67/48/1.	[1]	146720-4600	SPACER BUSHING
67/48/1.	[1]	146720-4700	SPACER BUSHING
67/48/1.	[1]	146720-4800	SPACER BUSHING
67/48/1.	[1]	146720-4900	SPACER BUSHING
67/48/1.	[1]	146720-5000	SPACER BUSHING
67/48/1.	[1]	146720-5100	SPACER BUSHING
67/48/1.	[1]	146720-5200	SPACER BUSHING
67/48/1.	[1]	146720-5300	SPACER BUSHING
67/48/1.	[1]	146725-2500	SPACER BUSHING
67/48/1.	[1]	146725-2600	SPACER BUSHING
67/48/1.	[1]	146725-2700	SPACER BUSHING
67/48/1.	[1]	146725-2800	SPACER BUSHING
67/48/1.	[1]	146725-2900	SPACER BUSHING
67/48/1.	[1]	146725-3000	SPACER BUSHING
67/48/1.	[1]	146725-3100	SPACER BUSHING
67/48/1.	[1]	146725-3200	SPACER BUSHING
67/48/1.	[1]	146725-3300	SPACER BUSHING
67/48/1.	[1]	146725-3400	SPACER BUSHING
67/48/1.	[1]	146725-3500	SPACER BUSHING
67/48/1.	[1]	146725-3600	SPACER BUSHING
67/48/1.	[1]	146725-3700	SPACER BUSHING
67/48/1.	[1]	146725-3800	SPACER BUSHING
67/48/1.	[1]	146725-3900	SPACER BUSHING
67/48/1.	[1]	146725-4000	SPACER BUSHING
67/48/1.	[1]	146725-4100	SPACER BUSHING
67/48/1.	[1]	146725-4200	SPACER BUSHING
67/48/1.	[1]	146725-4300	SPACER BUSHING
67/49.	[1]	146721-0820	COVER
67/54.	[3]	139006-4600	BLEEDER SCREW
67/55.	[1]	139006-4700	BLEEDER SCREW
67/56.	[1]	146723-0300	CONTROL LEVER
67/57.	[1]	146712-0100	BEARING PIN
67/58.	[2]	146620-0600	CAPSULE
67/59.	[2]	026506-1040	GASKET
67/60.	[1]	146724-0300	ELEMENT
67/61.	[1]	146724-0600	CAPSULE
67/64.	[1]	146933-4400	BRACKET
67/68.	[1]	139006-4400	BLEEDER SCREW
67/78.	[1]	146600-4400	SEAL RING
67/100.	[1]	146928-5700	BRACKET
67/112.	[1]	146933-7600	BRACKET
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN
67/201B.	[1]	146545-3500	THREADED PIN
67/201C.	[1]	146545-3600	THREADED PIN
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146810-6020	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146831-7520	CONTROL LEVER
72B.	[1]	146831-7620	CONTROL LEVER
72C.	[1]	146831-9720	CONTROL LEVER
72D.	[1]	146831-9820	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	146621-2500	UNION NUT
95.	[1]	146865-5120	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0100	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM
110/1.	[1]	146571-0100	SHIM
110/1.	[1]	146571-0200	SHIM
110/1.	[1]	146571-0300	SHIM
110/1.	[1]	146571-0400	SHIM
110/1.	[1]	146571-0500	SHIM
110/1.	[1]	146571-0600	SHIM
110/1.	[1]	146571-0700	SHIM
110/1.	[1]	146571-0800	SHIM
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146575-2000	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG
117/1.	[1]	146577-1900	PLUG
117/1.	[1]	146577-2000	PLUG
117/1.	[1]	146577-2100	PLUG
117/1.	[1]	146577-2200	PLUG
117/1.	[1]	146577-2300	PLUG
117/1.	[1]	146577-2400	PLUG
117/1.	[1]	146577-2500	PLUG
117/1.	[1]	146577-2600	PLUG
117/1.	[1]	146577-2700	PLUG
117/1.	[1]	146577-2800	PLUG
117/1.	[1]	146577-2900	PLUG
117/1.	[1]	146577-3000	PLUG
117/1.	[1]	146577-3100	PLUG
117/1.	[1]	146577-3200	PLUG
117/1.	[1]	146577-3300	PLUG
117/1.	[1]	146577-6700	PLUG
117/1.	[1]	146577-6800	PLUG
117/1.	[1]	146577-6900	PLUG
117/1.	[1]	146577-7000	PLUG
117/1.	[1]	146577-7100	PLUG
117/1.	[1]	146577-7200	PLUG
117/1.	[1]	146577-7300	PLUG
117/1.	[1]	146577-7400	PLUG
117/1.	[1]	146577-7500	PLUG
117/1.	[1]	146577-7600	PLUG
117/1.	[1]	146577-7700	PLUG
117/1.	[1]	146577-7800	PLUG
117/1.	[1]	146577-7900	PLUG
117/1.	[1]	146577-8000	PLUG
117/1.	[1]	146577-8100	PLUG
117/1.	[1]	146877-0000	PLUG
117/1.	[1]	146877-0100	PLUG
117/1.	[1]	146877-0200	PLUG
117/1.	[1]	146877-0300	PLUG
117/1.	[1]	146877-4700	PLUG
117/1.	[1]	146877-4800	PLUG
117/1.	[1]	146877-4900	PLUG
117/1.	[1]	146877-5000	PLUG
123.	[4]	146620-0500	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-1120	CAPSULE
130/2.	[1]	139508-0200	GASKET
130/3.	[1]	146422-0300	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0620	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-1520	OVER FLOW VALVE
137.	[2]	139512-0500	GASKET
138.	[1]	146668-4020	INLET UNION
160.	[1]	146625-8020	PLATE
205.	[1]	029470-4030	WOODRUFF KEY
217.	[1]	146541-2900	SLOTTED WASHER
218.	[1]	146592-4300	COILED SPRING
219.	[1]	146541-3000	BUSHING
220.	[1]	146592-4400	COILED SPRING
240.	[1]	146650-1220	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-7320	WIRE
243.	[1]	146621-1000	UNION NUT
245.	[2]	139512-0500	GASKET
246.	[1]	027412-2440	EYE BOLT
247.	[1]	146609-4620	INLET UNION
260.	[1]	146611-0720	BRACKET
261.	[2]	146621-4700	UNION NUT
264.	[1]	016500-5010	O-RING
310.	[1]	146683-0421	POTENTCIOMETER
310/1.	[1]	146684-5600	POTENTCIOMETER
310/3.	[2]	139104-0400	FLAT-HEAD SCREW
310/4.	[1]	146614-2300	JOINT CONNECTION
310/5.	[1]	146661-0401	BOOT
310/6.	[1]	146621-0500	UNION NUT
310/7.	[1]	146620-1500	FLAT-HEAD SCREW
312.	[1]	146933-4520	PLATE
314.	[1]	139006-4400	BLEEDER SCREW
800S.	[1]	146009-6320	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-0720	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
812S.	[1]	146600-1920	PARTS SET
821S.	[1]	146210-5720	ROLLER SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP
836S/1.	[1]	146598-0700	CAP
836S/1.	[1]	146598-0800	CAP
836S/1.	[1]	146598-0900	CAP
903.	[1]	146672-1720	PULSE GENERATOR
903/2.	[1]	146600-1300	O-RING
905.	[1]	146679-0820	ACTUATOR
906.	[1]	146968-0900	NAMEPLATE
912.	[2]	139006-6600	BLEEDER SCREW

Include in #2:

104746-6292 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 312 9460611312

ZEXEL 104746-6292 1047466292

ISUZU 8971361063 8971361063

Zexel num

Bosch num

Firm num

Name

104746-6292

9 460 611 312

8971361063 ISUZU

INJECTION-PUMP ASSEMBLY
4JB1-T K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Timer measuring device installation position
Low pressure side LOW PRESSURE SIDE

Injection timing adjustment

Pump speed r/min 750 750 750

Boost pressure kPa 40 38.7 41.3

Boost pressure kgf/cm2 0.41 0.396 0.424

Boost pressure mmHg 300 290 310

Average injection quantity mm3/st. 51.5 51 52

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure kgf/cm2 0.75 0.736 0.764

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 69.1 68.6 69.6

Difference in delivery mm3/st. 5.5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_03

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 34.7 30.7 38.7

Oil temperature degC 48 46 50

Injection timing adjustment_04

Pump speed r/min 750 750 750

Boost pressure kPa 40 38.7 41.3

Boost pressure kgf/cm2 0.41 0.396 0.424

Boost pressure mmHg 300 290 310

Average injection quantity mm3/st. 51.5 50.5 52.5

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_05

Pump speed r/min 1150 1150 1150

Boost pressure kPa 73.3 72 74.6

Boost pressure kgf/cm2 0.75 0.736 0.764

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 68.3 64.8 71.8

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure kgf/cm2 0.75 0.736 0.764

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 69.1 68.1 70.1

Difference in delivery mm3/st. 5.5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_07

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 54.4 50.9 57.9

Oil temperature degC 50 48 52

Injection timing adjustment_08

Pump speed r/min 1900 1900 1900

Boost pressure kPa 73.3 72 74.6

Boost pressure kgf/cm2 0.75 0.736 0.764

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 75.5 71.5 79.5

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2300 2300 2300

Boost pressure kPa 73.3 72 74.6

Boost pressure kgf/cm2 0.75 0.736 0.764

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 28.7 25.7 31.7

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Boost pressure kPa 73.3 72 74.6

Boost pressure kgf/cm2 0.75 0.736 0.764

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2300 2300 2300

Boost pressure kPa 73.3 72 74.6

Boost pressure kgf/cm2 0.75 0.736 0.764

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 28.7 25.7 31.7

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 425 425 425

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 8 6 10

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 425 425 425

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 8 6 10

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 60 60 100

Basic *

Oil temperature degC 48 46 50

Remarks
IDLE

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 60 60 100

Oil temperature degC 48 46 50

Remarks
IDLE

Speed control lever angle

Pump speed r/min 425 425 425

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1900 1900 1900

Boost pressure kPa 73.3 72 74.6

Boost pressure kgf/cm2 0.75 0.736 0.764

Boost pressure mmHg 550 540 560

Overflow quantity cm3/min 770 640 900

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1900 1900 1900

Boost pressure kPa 73.3 72 74.6

Boost pressure kgf/cm2 0.75 0.736 0.764

Boost pressure mmHg 550 540 560

Pressure kPa 618 598 638

Pressure kgf/cm2 6.3 6.1 6.5

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1600 1600 1600

Boost pressure kPa 73.3 72 74.6

Boost pressure kgf/cm2 0.75 0.736 0.764

Boost pressure mmHg 550 540 560

Pressure kPa 520 481 559

Pressure kgf/cm2 5.3 4.9 5.7

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1900 1900 1900

Boost pressure kPa 73.3 72 74.6

Boost pressure kgf/cm2 0.75 0.736 0.764

Boost pressure mmHg 550 540 560

Pressure kPa 618 598 638

Pressure kgf/cm2 6.3 6.1 6.5

Basic *

Oil temperature degC 50 48 52

Stop lever angle_04

Pump speed r/min 2100 2100 2100

Boost pressure kPa 73.3 72 74.6

Boost pressure kgf/cm2 0.75 0.736 0.764

Boost pressure mmHg 550 540 560

Pressure kPa 696 657 735

Pressure kgf/cm2 7.1 6.7 7.5

Oil temperature degC 52 50 54

0000001101

Pump speed r/min 1900 1900 1900

Boost pressure kPa 73.3 72 74.6

Boost pressure kgf/cm2 0.75 0.736 0.764

Boost pressure mmHg 550 540 560

Timer stroke mm 4.5 4.3 4.7

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1300 1300 1300

Boost pressure kPa 73.3 72 74.6

Boost pressure kgf/cm2 0.75 0.736 0.764

Boost pressure mmHg 550 540 560

Timer stroke mm 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1600 1600 1600

Boost pressure kPa 73.3 72 74.6

Boost pressure kgf/cm2 0.75 0.736 0.764

Boost pressure mmHg 550 540 560

Timer stroke mm 2.4 2 2.8

Oil temperature degC 50 48 52

_04

Pump speed r/min 1900 1900 1900

Boost pressure kPa 73.3 72 74.6

Boost pressure kgf/cm2 0.75 0.736 0.764

Boost pressure mmHg 550 540 560

Timer stroke mm 4.5 4.3 4.7

Basic *

Oil temperature degC 50 48 52

_05

Pump speed r/min 2300 2300 2300

Boost pressure kPa 73.3 72 74.6

Boost pressure kgf/cm2 0.75 0.736 0.764

Boost pressure mmHg 550 540 560

Timer stroke mm 7 6.7 7.4

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.7 0.6 0.8

BCS stroke mm 2.9 2.8 3

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 37 32 42

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

A:Adjusting point B:Confirmation point C:Lever position Vi:Applied voltage V:Output voltage C1:Idle C2:Full speed
----------

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V1=1.2+-0.03(V) V2=7.37+-0.86(V) V3=10(V) V4=10(V)

0000001901 V-FICD ADJUSTMENT

Adjustment of the V-FICD 1. After completing potentiometer adjustment, install the vacuum type fast idle control device (V-FICD). 2. Confirm that the clearance between the control lever (B) and the actuator rod (A) is at least L1. 3. Insert the L2 shim between the control lever (B) and the idle set screw (C). 4. Adjust using the stroke adjusting screw (E) so that the actuator moves through its full stroke, then fix using the nut (F). 5. Apply negative pressure P1 to the actuator and confirm the full stroke. 6. After releasing the negative pressure, reconfirm that the distance between (A) and (B) is at least L1.
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L1=1+1mm L2=0.54+-0.1mm P1=-53.3kPa(-400mmHg)
----------
L1=1+1mm L2=0.54+-0.1mm

0000002001 A/T PLATE ADJUSTMENT

A/T plate adjustment Rotate the control lever from the idle position (B) to the full-speed position (C). Adjust the A/T plate (A) so that (A) (C) - (A) (B) = L3, and fix. (B): B idle position (C): B' full
----------
L3=32.9+-2mm
----------
L1=174mm L2=42mm T=3.4~4.9N-m{0.35~0.5kgf-m} a=2deg

Information:

Fluid Penetration
Always use a board or cardboard when checking for a leak. Escaping fluid under pressure, even a pin-hole size leak, can penetrate body tissue, causing serious injury, and possible death.If fluid is injected into your skin, it must be treated by a doctor familiar with this type of injury immediately.Asbestos Information
Caution should be used to avoid breathing dust that may be generated when handling components containing asbestos fibers. If this dust is inhaled, it can be hazardous to your health.Components in Caterpillar products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates and some gaskets.The asbestos used in these components is usually bound in a resin or sealed in some way. Normal handling is not hazardous as long as airborne dust which contains asbestos is not generated.If dust which may contain asbestos is present, there are several common sense guidelines that should be followed.* Never use compressed air for cleaning.* Avoid brushing or grinding of asbestos containing materials.* For clean up, use wet methods or a vacuum equipped with a high efficiency particulate air (HEPA) filter.* Use exhaust ventilation on permanent machining jobs.* Wear an approved respirator if there is no other way to control the dust.* Comply with applicable rules and regulations for the work place (for example in the U.S.A., OSHA requirements as set forth in 29 CFR 1910.1001).* Follow environmental rules and regulations for disposal of asbestos.* Avoid areas where asbestos particles may be in the air.Lines, Tubes And Hoses
Do not bend or strike high pressure lines. Do not install bent or damaged lines, tubes or hoses.Repair any loose or damaged fuel and oil lines, tubes and hoses. Leaks can cause fires.Inspect all lines, tubes and hoses carefully. Do not use your bare hands to check for leaks. Tighten all connections to the recommended torque.* End fittings damaged or leaking.* Outer covering chafed or cut and wire reinforcing exposed.* Outer covering ballooning locally.* Evidence of kinking or crushing of the flexible part of the hose.* Armoring embedded in the outer cover.* End fittings displaced.Burn Prevention
Do not touch any part of an operating engine. Allow the engine to cool before any repairs are performed on the engine.Relieve all pressure in air, oil, fuel or cooling systems before any lines, fittings or related items are disconnected or removed.Coolant
To prevent personal injury, do not step up on engine to remove the filler cap, if applicable. Use an adequate ladder.At operating temperature, the engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot water. When pressure is relieved rapidly, this hot water can turn into steam.Any contact with hot water or steam can cause severe burns.Check the coolant level only after the engine has been stopped and the filler cap is cool enough to remove with your bare hand.Remove the cooling system filler cap slowly to relieve pressure.Supplemental cooling system additive contains alkali. To prevent personal injury, avoid contact with the skin and