104746-6151 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047466151 8971326781


 

Information injection-pump assembly

ZEXEL 104746-6151 1047466151
ISUZU 8971326781 8971326781
104746-6151 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104746-6151 1047466151
ISUZU 8971326781 8971326781


Zexel num
Bosch num
Firm num
Name
104746-6151 
104746-6152 
 
8971326781  ISUZU
INJECTION-PUMP ASSEMBLY
4JB1-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   750 750 750
Boost pressure kPa   40 38.7 41.3
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   43.3 42.8 43.8
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   66.7 66.2 67.2
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_03
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   28.8 24.8 32.8
Oil temperature degC   48 46 50
Injection timing adjustment_04
Pump speed r/min   750 750 750
Boost pressure kPa   40 38.7 41.3
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   43.3 42.3 44.3
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_05
Pump speed r/min   1150 1150 1150
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   64.2 60.7 67.7
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   66.7 65.7 67.7
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_07
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   49.9 46.4 53.4
Oil temperature degC   50 48 52
Injection timing adjustment_08
Pump speed r/min   1900 1900 1900
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   73.1 69.1 77.1
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   28.7 25.7 31.7
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2300 2300 2300
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   28.7 25.7 31.7
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7.2 5.2 9.2
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7.2 5.2 9.2
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   60 60 100
Basic   *
Oil temperature degC   48 46 50
Remarks
IDLE
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   60 60 100
Oil temperature degC   48 46 50
Remarks
IDLE
 
Speed control lever angle
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1900 1900 1900
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Overflow quantity with S/T OFF cm3/min   770 640 900
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1900 1900 1900
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure with S/T OFF kPa   618 598 638
Pressure with S/T OFF kgf/cm2   6.3 6.1 6.5
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
Stop lever angle_02
Pump speed r/min   1900 1900 1900
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure with S/T OFF kPa   618 598 638
Pressure with S/T OFF kgf/cm2   6.3 6.1 6.5
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
0000001101
Pump speed r/min   1900 1900 1900
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke with S/T OFF mm   4.5 4.3 4.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_02
Pump speed r/min   750 750 750
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke with S/T ON mm   0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1600 1600 1600
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke with S/T OFF mm   2.2 1.8 2.6
Oil temperature degC   50 48 52
_04
Pump speed r/min   1900 1900 1900
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke with S/T OFF mm   4.5 4.3 4.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_05
Pump speed r/min   2300 2300 2300
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke with S/T OFF mm   7 6.7 7.4
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.7 0.6 0.8
BCS stroke mm   3.3 3.2 3.4
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   37 32 42




Information:

Downhill
When cresting a hill, the decision of whether to use power or not on the downside of the hill must be made. Best fuel economy results from using minimum power to get back to speed after climbing a grade. However, care must be taken not to allow the engine to overspeed. This engine should not exceed 2300 rpm. The 3176 cruise control may use full engine power to return the truck to the cruise set speed if the engine was unable to maintain the set speed while climbing a hill. The cruise control should be turned off before cresting the top of a hill and light throttle used to regain vehicle speed on a downhill to minimize fuel consumption.If equipped with a Jake Brake exhaust brake, the engine should not exceed maximum braking rpm. Refer to "Jacobs Engine Brake" section of this manual.Saving Fuel On Hills
Rolling hills provide a great opportunity to reduce fuel consumption. Avoid downshifting on small hills. If a hill can be topped without downshifting, even if the engine lugs to the peak torque rpm (1100-1300), the truck should not be downshifted.On long grades that require one or more downshifts, let the 3176 engine lug back to the peak torque rpm. If road speed stabilizes with the engine running at or above peak torque rpm, remain in that gear. When going down hill, use gravity instead of engine power to regain vehicle speed.Long steep down grades should be anticipated. Vehicle speed should be reduced before cresting the top of a hill and proceeding down a long steep grade.The way to achieve maximum fuel efficiency, is to minimize the amount of braking that is used to maintain a safe vehicle speed.The engine's ability to hold the truck back increases with engine speed. A gear should be selected that runs the engine near the high engine rpm limit for long steep hills when braking is required.Speed reductions and future stops should be anticipated ahead of time to save fuel. Downshifts should be avoided and the amount of braking minimized to improve fuel consumption.Cruising Speed
It's a simple fact that the faster a vehicle is driven, the more fuel it will consume. A few miles per hour (kilometers per hour) can make a significant difference in fuel economy.Increasing cruising speed from 55 to 65 mph (88 to 104 km/h) will increase fuel consumption of a typical class 8 truck approximately 1.0 mpg (0.4 km/L). A practice of driving faster to increase stop time makes those stops very expensive.Cruising is the most common operating condition for most trucks and therefore, provides the greatest opportunity to benefit from operation in the most fuel efficient rpm range of the engine. A significant improvement in fuel economy can be realized by operating the truck in a gear that will keep the engine between 1400 and 1600 rpm.The 3176 can be programmed to limit vehicle speed and encourage operation in the highest gear during a cruising condition for optimum fuel economy.Cruise Control (CC)
The 3176

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104746-6151  

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