104746-6060 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047466060 8971334400

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104746-6060 1047466060

ISUZU 8971334400 8971334400

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Cross reference number

ZEXEL 104746-6060 1047466060

ISUZU 8971334400 8971334400

Zexel num

Bosch num

Firm num

Name

104746-6060
104746-6061

8971334400 ISUZU

INJECTION-PUMP ASSEMBLY
4JA1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 51.8 51.3 52.3

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 30.8 27.3 34.3

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 35.8 32.3 39.3

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 51.8 50.8 52.8

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 2050 2050 2050

Average injection quantity mm3/st. 61.9 57.4 66.4

Oil temperature degC 52 50 54

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 40.6 37.6 43.6

Difference in delivery mm3/st. 8

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 12

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 40.6 37.6 43.6

Difference in delivery mm3/st. 8

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 8.4 6.4 10.4

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 8.4 6.4 10.4

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 60 100

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 60 100

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1500 1500 1500

Overflow quantity with S/T OFF cm3/min 450 320 580

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1400 1400 1400

Pressure with S/T OFF kPa 412 392 432

Pressure with S/T OFF kgf/cm2 4.2 4 4.4

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 1400 1400 1400

Pressure with S/T OFF kPa 412 392 432

Pressure with S/T OFF kgf/cm2 4.2 4 4.4

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

0000001101

Pump speed r/min 1400 1400 1400

Timer stroke with S/T OFF mm 2.7 2.5 2.9

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 700 700 700

Timer stroke with S/T ON mm 0.5 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1400 1400 1400

Timer stroke with S/T OFF mm 2.7 2.5 2.9

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_04

Pump speed r/min 1600 1600 1600

Timer stroke with S/T OFF mm 3.9 3.5 4.3

Oil temperature degC 50 48 52

_05

Pump speed r/min 1950 1950 1950

Timer stroke with S/T OFF mm 5.3 5 5.7

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001501

Pump speed r/min 1150 1150 1150

Height m 2000 2000 2000

Atmospheric pressure difference kPa -21.9 -21.9 -21.9

Atmospheric pressure difference mmHg -164 -164 -164

Average injection quantity mm3/st. 42.5 41.5 43.5

Decrease qty mm3/st. 9.3 9.3 9.3

Decrease rate % 18 15 21

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1150 1150 1150

Height m 0 0 0

Atmospheric pressure difference kPa 0 0 0

Atmospheric pressure difference mmHg 0 0 0

Decrease qty mm3/st. 0 0 0

Decrease rate % 0 0 0

Oil temperature degC 50 48 52

_03

Pump speed r/min 1150 1150 1150

Height m 500 500 500

Atmospheric pressure difference kPa 5.9 2.6 9.2

Atmospheric pressure difference mmHg -44 -69 -19

Oil temperature degC 50 48 52

Remarks
Point of inflection

_04

Pump speed r/min 1150 1150 1150

Height m 2000 2000 2000

Atmospheric pressure difference kPa -21.9 -21.9 -21.9

Atmospheric pressure difference mmHg -164 -164 -164

Decrease qty mm3/st. 9.8 8.3 11.3

Decrease rate % 18 15 21

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.8 0.7 0.9

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 37 32 42

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Adjustment of the V-FICD 1. Adjust the actuator rod to obtain S1. 2. Apply negative pressure P1 kPa {P2 mmHg} to the actuator and confirm that it moves through its full stroke. (A) Control lever (Idling position)
----------
S1=1+1mm P1=-53.3kPa P2=-400mmHg
----------
S1=1+1mm

Information:

This manual contains safety, operation instructions, lubrication and maintenance information.Read - study - and keep it handy.Some photographs or illustrations in this publication show details or attachments that may be different from your engine. Guards and covers may have been removed for illustrative purposes.Continuing improvement and advancement of product design may have caused changes to your engine which are not included in this publication.Whenever a question arises regarding your engine, or this publication, please consult your Caterpillar dealer for the latest available information.Safety
The safety section lists basic safety precautions. In addition, this section identifies the text and locations of warning labels used on the engine.Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this product.Operation
Illustrations guide the operator through correct procedures of checking, starting, operating and stopping the engine.The operation section is a reference for the new operator and a refresher for the experienced one.The operating sections outlined in this publication are organized to assist you with developing the skills and techniques required to operate your engine more efficiently and economically.Maintenance
The maintenance section is a guide to equipment care. The illustrated, step-by-step instructions are grouped by Preventive Maintenance servicing intervals. Items in the "Maintenance Management Schedule" are referenced todetailed instructions that follow.The "Maintenance Management Schedule" items are organized for a Preventive Maintenance Program.If the Preventive Maintenance Program is followed, a periodic tune-up is not required. The implementation of a Preventive Maintenance Management Program should minimize operating costs through cost avoidances resulting from reductions in unscheduled downtime and failures.Maintenance Intervals
The service interval for each item listed in the "Maintenance Management Schedule" is primarily based on the item and its relationship to either engine speed or load.We recommend that these schedules be reproduced for ease of inspection. We also recommend that a maintenance record be maintained as part of the equipment's permanent record.See the "Maintenance Log" section of this publication for information regarding documents that are generally accepted as proof of maintenance or repair.Your authorized Caterpillar dealer can assist you in tailoring your schedule to meet the needs of your operating environment.