104746-6031 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047466031 8971334371

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104746-6031 1047466031

ISUZU 8971334371 8971334371

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Cross reference number

ZEXEL 104746-6031 1047466031

ISUZU 8971334371 8971334371

Zexel num

Bosch num

Firm num

Name

104746-6031
104746-6032

8971334371 ISUZU

INJECTION-PUMP ASSEMBLY
4JA1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 51.8 51.3 52.3

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 30.8 27.3 34.3

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 35.8 32.3 39.3

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 51.8 50.8 52.8

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 2050 2050 2050

Average injection quantity mm3/st. 61.9 57.4 66.4

Oil temperature degC 52 50 54

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 40.6 37.6 43.6

Difference in delivery mm3/st. 8

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 12

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 40.6 37.6 43.6

Difference in delivery mm3/st. 8

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 8.4 6.4 10.4

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 8.4 6.4 10.4

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 60 100

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 60 100

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1500 1500 1500

Overflow quantity with S/T OFF cm3/min 450 320 580

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1400 1400 1400

Pressure with S/T OFF kPa 412 392 432

Pressure with S/T OFF kgf/cm2 4.2 4 4.4

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 1400 1400 1400

Pressure with S/T OFF kPa 412 392 432

Pressure with S/T OFF kgf/cm2 4.2 4 4.4

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

0000001101

Pump speed r/min 1400 1400 1400

Timer stroke with S/T OFF mm 2.7 2.5 2.9

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 700 700 700

Timer stroke with S/T ON mm 0.5 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1400 1400 1400

Timer stroke with S/T OFF mm 2.7 2.5 2.9

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_04

Pump speed r/min 1600 1600 1600

Timer stroke with S/T OFF mm 3.9 3.5 4.3

Oil temperature degC 50 48 52

_05

Pump speed r/min 1950 1950 1950

Timer stroke with S/T OFF mm 5.3 5 5.7

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.8 0.7 0.9

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 37 32 42

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Adjustment of the V-FICD 1. Adjust the actuator rod to obtain S1. 2. Apply negative pressure P1 kPa {P2 mmHg} to the actuator and confirm that it moves through its full stroke. (A) Control lever (Idling position)
----------
S1=1+1mm P1=-53.3kPa P2=-400mmHg
----------
S1=1+1mm

Information:

Vessels using diesel engines for main propulsion are required by the various Marine Shipping Societies to carry a supply of replacement parts on-board. Although individual requirements may differ, the following list takes into consideration the requirements of all Marine Shipping Societies and several items recommended by Caterpillar. To customize this list for your particular engine arrangement and application, contact your authorized dealer and provide the following information.1. Engine Serial Number2. Engine Arrangement Number3. Rated Horsepower4. Electrical System (12V or 24V)5. Alternator (1 or 2 belts) (from Parts Manual)6. Sea (Raw) Water Pump Part No. (from Parts Manual)7. Type of Air Filter8. Water Lines Group (from Parts Manual)9. Spin on Conditioner (Y/N)10. PCV Group No. (from Parts Manual)11. Type Water Separator12. Marine Gear ModelSuggested Replacement Parts (to be carried on board)
Category I (Intercoastal)
Parts needed for servicing minor problems at remote ports or secondary repairs offshore.* Alternator Belt* Fuel Injection Nozzles* Four Oil Filters* Four Fuel Filters* Four Zinc Rods* Four Temperature Regulators* Four Air Cleaner Elements* S O S. Bottle Group* Liquid Gasket Material* Engine Oil* Antifreeze* Coolant Corrosion Inhibitor* Coolant ConditionerCategory II (Ocean-going)
Parts needed for extended travel from a servicing port or for maintaining an extensive set of spare parts on board.Ocean-going vessels should carry all replacement parts listed in Category I as well as the items listed below. Cylinder Head Parts* One complete service head assembly.* Five cylinder head bolts and washers.* Four intake valve inserts.* Six exhaust valve inserts.* One exhaust manifold stud and nut. Valve Parts* Four intake valves.* Six exhaust valves.* Ten valve guides.* Ten rotocoil assemblies.* Ten valve springs.* Twenty-four locks. Piston Parts-Power* One piston group.* One connecting rod assembly.* One connecting rod bearing.* One piston pin.* Two piston pin retainers.* One complete set of rings for one piston.* One main bearing.* Two thrust plates.* Two main bearing cap bolts and washers.* One cylinder liner.* Three cylinder liner seals.* One cylinder liner filler band.* One oil pan gasket. Fuel System Parts* One fuel injection pump group and O-ring seal.* One set (each) of the fuel injection lines.* Four fuel nozzle assemblies, fuel bodies and nuts.* One seal and gasket for fuel nozzle adapter.* One seal, lock and adapter assembly to connect fuel lines through cylinder head.* One fuel transfer pump. Camshaft Drive Parts* One water pump idler and balance weight gear assembly.* One shaft and thrust washer for idler and balance weight gear.* One crankshaft gear.* One camshaft gear and key. Air System Parts* One complete turbocharger group.* Four turbocharger mounting studs and locknuts.* One air cleaner element.* One aftercooler core.* One each of the bypass valves for oil cooler and oil filter (valve body).* One bolt for oil pan.* One engine oil cooler core.* One marine gear oil cooler core.* One temperature regulator.* One vee belt set (if so equipped).* One jacket water pump.* One sea (raw) water pump.* One complete engine gasket kit.* One flywheel to crankshaft bolt.* One bolt for valve cover.* One repair kit for piston and rings of