104746-5810 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047465810 8980220010


 

Information injection-pump assembly

ZEXEL 104746-5810 1047465810
ISUZU 8980220010 8980220010
104746-5810 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104746-5810 1047465810
ISUZU 8980220010 8980220010


Zexel num
Bosch num
Firm num
Name
104746-5810 
104746-5811 
 
8980220010  ISUZU
INJECTION-PUMP ASSEMBLY
4JA1-L * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Timer measuring device installation position
Low pressure side
  LOW PRESSURE SIDE
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   72.7 72.2 73.2
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   54.8 49.3 60.3
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   64.5 59 70
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   71.4 65.9 76.9
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   72.7 71.7 73.7
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1900 1900 1900
Average injection quantity mm3/st.   83.9 79.4 88.4
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   28.4 25.4 31.4
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   28.4 25.4 31.4
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   10.6 8.6 12.6
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   10.6 8.6 12.6
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 70 110
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 70 110
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1600 1600 1600
Overflow quantity cm3/min   1380 1150 1610
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1600 1600 1600
Pressure kPa   598 578 618
Pressure kgf/cm2   6.1 5.9 6.3
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1500 1500 1500
Pressure kPa   569 540 598
Pressure kgf/cm2   5.8 5.5 6.1
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1600 1600 1600
Pressure kPa   598 578 618
Pressure kgf/cm2   6.1 5.9 6.3
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   1900 1900 1900
Pressure kPa   696 667 725
Pressure kgf/cm2   7.1 6.8 7.4
Oil temperature degC   50 48 52
Stop lever angle_05
Pump speed r/min   2200 2200 2200
Pressure kPa   824 765 883
Pressure kgf/cm2   8.4 7.8 9
Oil temperature degC   52 50 54
0000001101
Pump speed r/min   1600 1600 1600
Timer stroke mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1300 1300 1300
Timer stroke mm   0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1600 1600 1600
Timer stroke mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1800 1800 1800
Timer stroke mm   4.1 3.7 4.5
Oil temperature degC   50 48 52
_05
Pump speed r/min   2200 2200 2200
Timer stroke mm   4.8 4.5 5.2
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.6 3.5 3.7
KF dimension mm   7.7 7.6 7.8
MS dimension mm   0.8 0.7 0.9
Pre-stroke mm   0.2 0.18 0.22
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   37 32 42

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104746-5810
Adjusting method (applied voltage Vi, dummy bolt method) 1. Hold the dummy bolt against the control lever at position N = N1 and Q = Q1 and fix using the lock nut. 2. At potentiometer adjustment, with the control lever contacting the dummy bolt, adjust the potentiometer so that the output voltage is V1. 3. After completing adjustment remove the dummy bolt. Confirm that the potentiometer output voltage is as specified above at the control lever idle position and full position. N:Pump speed Q:Injection quantity V:Output voltage A:Adjusting point B:Checking point I:Idle F:Full speed (C) Corresponding to dummy bolt 146526-3300 (D) Corresponding to nut 013020-6040 (E) Dummy bolt installation bracket
----------
N1=1420r/min Q1=26.2+-1.0mm3/st V1=4.33+-0.03V Vi=10V
----------
N1=1420r/min Q1=26.2+-1.0mm3/st V1=4.33+-0.03V V2=(1.53+-0.61V) V3=7.70+-0.72V

0000001901 TAMPER PROOF

Test data 104746-5810
Tamperproof installation procedure Full load adjusting screw seal A:Cap B:Nut (torque T) C:Rubber vibration damper (confirm position) L1:Inspection dimension (1)Confirm the position of the rubber vibration damper and tighten the nut (torque T).
----------
T=7~9N-m(0.7~0.9kgf-m) L1=23~28mm
----------
L1=23~28mm




Information:


When it is necessary to remove a component on an angle, remember that the capacity of an eyebolt is less as the angle between the supporting members and the object becomes less than 90 degrees. Eyebolts and brackets should never be bent and should only be loaded in tension.
Use a hoist to remove heavy components. Lift the engine by using an adjustable lifting beam. All supporting members (chains and cables) should be parallel to each other, and as near perpendicular as possible to the top of the object being lifted.Some removals require the use of lifting fixtures to obtain proper balance and to provide safe handling. To remove the engine ONLY, use the two lifting eyes equipped with the engine.Lifting eyes are designed for the engine arrangement as is. Alterations to lifting eyes and/or arrangement weight make the lifting devices and eyes obsolete. If you make alterations, you are responsible for providing adequate lifting devices.See your Caterpillar dealer or vessel OEM for information regarding fixtures for proper lifting of your complete engine power package.Engine and Marine Transmission Lifting
To remove the engine only or the engine and marine transmission together, use the two lifting eyes on the engine.Marine Transmission Lifting
To remove the marine transmission only, use the four permanent eyebolts in the marine transmission housing.If a component resists removal, check to be certain all nuts and bolts have been removed and that an adjacent part is not interfering.Engine Storage
These instructions give procedures and recommendations that will keep the possibility of damage at a minimum when engines are in storage for one year or less.If the engine will not be or has not been started for several weeks, the lubricating oil will drain from the cylinder walls and piston rings.If an engine remains out of service and its use is not immediately planned, special precautions should be taken. Rust can form on the cylinder liner surface, which will increase engine wear and may result in shorter engine life. To prevent this problem from becoming excessive, be sure all lubrication recommendations mentioned in the Maintenance Schedule are completed.After one year, a complete protection procedure must be followed if the engine is kept in storage longer. Refer to Storage Procedures For Caterpillar Products, SEHS9031 for more detailed information on engine storage.If freezing temperatures are expected, check the cooling system for adequate protection against freezing. A fifty/fifty solution of Caterpillar (permanent-type) Antifreeze and approved water will give protection to -29°C (-20°F).If it will be impossible to start the engine periodically, consult your Caterpillar dealer for instructions to prepare your engine for longer storage periods.If an engine remains out of service and its use is not immediately planned, special precautions should be taken. Refer to Storage Procedures For Caterpillar Products, SEHS9031 for more detailed information on engine storage.Recommendations After Engine Storage
1. Remove all outside protective covers, and any tape or grease used for protection.2. Drain the VCI oil1 and engine oil mixture from the engine. If the oil has been in the engine for

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Group cross 104746-5810 ZEXEL

Isuzu 

 
 
INJECTION-PUMP ASSEMBLY
4JA1-L
 
20050525 
INJECTION-PUMP ASSEMBLY
4JA1-L
104746-5810  

104746-5811 
 
8980220010 
INJECTION-PUMP ASSEMBLY
4JA1-L
9 460 615 071 
8980220011 
INJECTION-PUMP ASSEMBLY
4JA1-L
9 460 615 072 
8980220020 
INJECTION-PUMP ASSEMBLY
4JA1-L
9 460 615 075 
8980220030 
INJECTION-PUMP ASSEMBLY
4JA1-L
F 01G 09W 0FD 
8980220031 
INJECTION-PUMP ASSEMBLY
4JA1-L
9 460 615 062 
8980288140 
INJECTION-PUMP ASSEMBLY
4JA1-L
F 01G 09W 0B2 
8981105610 
INJECTION-PUMP ASSEMBLY
4JA1-L
F 01G 09W 0B3 
8981105620 
INJECTION-PUMP ASSEMBLY
4JA1-L
 
8981105621 
INJECTION-PUMP ASSEMBLY
4JA1-L
F 01G 09W 0B4 
8981105630 
INJECTION-PUMP ASSEMBLY
4JA1-L
F 01G 09W 0BY 
8981105631 
INJECTION-PUMP ASSEMBLY
4JA1-L
F 01G 09W 0B5 
8981105640 
INJECTION-PUMP ASSEMBLY
4JA1-L
F 01G 09W 0DK 
8981012870 
INJECTION-PUMP ASSEMBLY
4JA1-L
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