Information injection-pump assembly
BOSCH
F 01G 09W 0BX
f01g09w0bx
ZEXEL
104746-5454
1047465454
ISUZU
8973503954
8973503954

Rating:
Components :
0. | INJECTION-PUMP ASSEMBLY | 104746-5454 |
1. | _ | |
2. | FUEL INJECTION PUMP | 104646-5453 |
3. | NUMBER PLATE | |
4. | _ | 146672-1720 |
5. | CAPSULE | |
6. | ADJUSTING DEVICE | |
7. | NOZZLE AND HOLDER ASSY | |
8. | Nozzle and Holder | |
9. | Open Pre:MPa(Kqf/cm2) | |
10. | NOZZLE-HOLDER | |
11. | NOZZLE |
Scheme ###:
1/6. | [1] | 146601-0700 | PACKING RING |
6. | [1] | 146100-0120 | SUPPLY PUMP |
9. | [1] | 146103-0400 | COVER |
10. | [2] | 139104-0000 | FLAT-HEAD SCREW |
12. | [1] | 146200-1920 | DRIVE SHAFT |
12/1. | [1] | 146200-1900 | DRIVE SHAFT |
12/2. | [1] | 146201-0000 | WOODRUFF KEY |
12/3. | [2] | 146202-0100 | DAMPER |
12/4. | [1] | 146203-0000 | TOOTHED GEAR |
12/5. | [1] | 146206-0400 | COILED SPRING |
17. | [1] | 146204-0100 | PLAIN WASHER |
20. | [1] | 146210-7720 | ROLLER SET |
24. | [1] | 146303-0400 | BEARING PIN |
25. | [1] | 146304-0000 | BEARING PIN |
26. | [1] | 146305-0000 | CLAMPING BAND |
27. | [1] | 146205-0301 | SLOTTED WASHER |
29. | [1] | 146220-7220 | CAM PLATE |
30. | [1] | 146600-6200 | GASKET |
31. | [1] | 146300-5300 | PUMP PLUNGER |
32. | [1] | 146301-0500 | SLIDING PIECE |
33. | [1] | 146603-0700 | SHIM |
34. | [1] | 146306-4500 | COMPRESSION SPRING |
34B. | [1] | 146306-2400 | COMPRESSION SPRING |
34C. | [1] | 146302-5600 | COMPRESSION SPRING |
35/1. | [0] | 146603-0700 | SHIM D17.5&7.5T0.60 |
35/1. | [0] | 146603-0800 | SHIM D17.5&7.5T0.70 |
35/1. | [0] | 146603-0900 | SHIM D17.5&7.5T0.90 |
35/1. | [0] | 146603-1000 | SHIM D17.5&7.5T1.00 |
35/1. | [0] | 146603-1100 | SHIM D17.5&7.5T1.20 |
35/1. | [0] | 146603-3600 | SHIM D17.5&7.5T2.40 |
36. | [1] | 146600-6200 | GASKET |
37. | [1] | 146310-0000 | COVER |
38. | [2] | 146622-0300 | BLEEDER SCREW |
39. | [1] | 146310-5500 | COVER |
40. | [2] | 146622-0300 | BLEEDER SCREW |
43. | [1] | 146230-0000 | SHIM |
44. | [1] | 146230-0100 | PLAIN WASHER |
45. | [1] | 146231-0001 | SLOTTED WASHER |
47. | [2] | 146233-0000 | SLOTTED WASHER |
48/1. | [1] | 146603-0000 | SHIM D17.0&5.2T0.50 |
48/1. | [1] | 146603-0100 | SHIM D17.0&5.2T0.80 |
48/1. | [1] | 146603-0200 | SHIM D17.0&5.2T1.00 |
48/1. | [1] | 146603-0300 | SHIM D17.0&5.2T1.20 |
48/1. | [1] | 146603-0400 | SHIM D17.0&5.2T1.50 |
48/1. | [1] | 146603-0500 | SHIM D17.0&5.2T1.80 |
48/1. | [1] | 146603-0600 | SHIM D17.0&5.2T2.00 |
48/1. | [1] | 146690-1400 | SHIM D17&5.2T0.9 |
48/1. | [1] | 146690-1500 | SHIM D17&5.2T1.1 |
48/1. | [1] | 146690-1600 | SHIM D17&5.2T1.3 |
48/1. | [1] | 146690-1700 | SHIM D17&5.2T1.4 |
48/1. | [1] | 146690-1800 | SHIM D17&5.2T1.6 |
48/1. | [1] | 146690-1900 | SHIM D17&5.2T1.7 |
48/1. | [1] | 146690-5800 | SHIM D17&5.2T2.1 |
48/1. | [1] | 146690-5900 | SHIM D17&5.2T2.2 |
48/1. | [1] | 146690-6000 | SHIM D17&5.2T2.3 |
48/1. | [1] | 146690-6100 | SHIM D17&5.2T2.4 |
48/1. | [1] | 146690-6200 | SHIM D17&5.2T2.5 |
48/1. | [1] | 146690-6300 | SHIM D17&5.2T2.6 |
48/1. | [1] | 146690-6400 | SHIM D17&5.2T2.7 |
48/1. | [1] | 146690-6500 | SHIM D17&5.2T2.8 |
48/1. | [1] | 146690-6600 | SHIM D17&5.2T2.9 |
48/1. | [1] | 146690-6700 | SHIM D17&5.2T3.0 |
48/1. | [1] | 146690-6800 | SHIM D17&5.2T3.1 |
48/1. | [1] | 146690-6900 | SHIM D17&5.2T3.2 |
48/1. | [1] | 146690-7000 | SHIM D17&5.2T3.3 |
48/1. | [1] | 146690-7100 | SHIM D17&5.2T3.4 |
48/1. | [1] | 146690-7200 | SHIM D17&5.2T0.4 |
48/1. | [1] | 146690-7300 | SHIM D17&5.2T0.6 |
48/1. | [1] | 146690-7400 | SHIM D17&5.2T0.7 |
48/1. | [1] | 146690-7500 | SHIM D17&5.2T1.9 |
48/1. | [1] | 146690-7800 | SHIM D17&5.2T0.2 |
49. | [2] | 146234-0800 | GUIDE PIN |
50. | [1] | 146402-5220 | HYDRAULIC HEAD |
50. | [1] | 146402-5220 | HYDRAULIC HEAD |
50. | [1] | 146402-5220 | HYDRAULIC HEAD |
51. | [1] | 146600-0000 | O-RING |
52/1. | [1] | 146420-0000 | SHIM D9.5&3.0T1.90 |
52/1. | [1] | 146420-0100 | SHIM D9.5&3.0T1.92 |
52/1. | [1] | 146420-0200 | SHIM D9.5&3.0T1.94 |
52/1. | [1] | 146420-0300 | SHIM D9.5&3.0T1.96 |
52/1. | [1] | 146420-0400 | SHIM D9.5&3.0T1.98 |
52/1. | [1] | 146420-0500 | SHIM D9.5&3.0T2.00 |
52/1. | [1] | 146420-0600 | SHIM D9.5&3.0T2.02 |
52/1. | [1] | 146420-0700 | SHIM D9.5&3.0T2.04 |
52/1. | [1] | 146420-0800 | SHIM D9.5&3.0T2.06 |
52/1. | [1] | 146420-0900 | SHIM D9.5&3.0T2.08 |
52/1. | [1] | 146420-1000 | SHIM D9.5&3.0T2.10 |
52/1. | [1] | 146420-1100 | SHIM D9.5&3.0T2.12 |
52/1. | [1] | 146420-1200 | SHIM D9.5&3.0T2.14 |
52/1. | [1] | 146420-1300 | SHIM D9.5&3.0T2.16 |
52/1. | [1] | 146420-1400 | SHIM D9.5&3.0T2.18 |
52/1. | [1] | 146420-1500 | SHIM D9.5&3.0T2.20 |
52/1. | [1] | 146420-1600 | SHIM D9.5&3.0T2.22 |
52/1. | [1] | 146420-1700 | SHIM D9.5&3.0T2.24 |
52/1. | [1] | 146420-1800 | SHIM D9.5&3.0T2.26 |
52/1. | [1] | 146420-1900 | SHIM D9.5&3.0T2.28 |
52/1. | [1] | 146420-2000 | SHIM D9.5&3.0T2.30 |
52/1. | [1] | 146420-2100 | SHIM D9.5&3.0T2.32 |
52/1. | [1] | 146420-2200 | SHIM D9.5&3.0T2.34 |
52/1. | [1] | 146420-2300 | SHIM D9.5&3.0T2.36 |
52/1. | [1] | 146420-2400 | SHIM D9.5&3.0T2.38 |
52/1. | [1] | 146420-2500 | SHIM D9.5&3.0T2.40 |
52/1. | [1] | 146420-2600 | SHIM D9.5&3.0T2.42 |
52/1. | [1] | 146420-2700 | SHIM D9.5&3.0T2.44 |
52/1. | [1] | 146420-2800 | SHIM D9.5&3.0T2.46 |
52/1. | [1] | 146420-2900 | SHIM D9.5&3.0T2.48 |
52/1. | [1] | 146420-3000 | SHIM D9.5&3.0T2.50 |
52/1. | [1] | 146420-3100 | SHIM D9.5&3.0T2.52 |
52/1. | [1] | 146420-3200 | SHIM D9.5&3.0T2.54 |
52/1. | [1] | 146420-3300 | SHIM D9.5&3.0T2.56 |
52/1. | [1] | 146420-3400 | SHIM D9.5&3.0T2.58 |
52/1. | [1] | 146420-3500 | SHIM D9.5&3.0T2.60 |
52/1. | [1] | 146420-3600 | SHIM D9.5&3.0T2.62 |
52/1. | [1] | 146420-3700 | SHIM D9.5&3.0T2.64 |
52/1. | [1] | 146420-3800 | SHIM D9.5&3.0T2.66 |
52/1. | [1] | 146420-3900 | SHIM D9.5&3.0T2.68 |
52/1. | [1] | 146420-4000 | SHIM D9.5&3.0T2.70 |
52/1. | [1] | 146420-4100 | SHIM D9.5&3.0T2.72 |
52/1. | [1] | 146420-4200 | SHIM D9.5&3.0T2.74 |
52/1. | [1] | 146420-4300 | SHIM D9.5&3.0T2.76 |
52/1. | [1] | 146420-4400 | SHIM D9.5&3.0T2.78 |
52/1. | [1] | 146420-4500 | SHIM D9.5&3.0T2.80 |
52/1. | [1] | 146420-4600 | SHIM D9.5&3.0T2.82 |
52/1. | [1] | 146420-4700 | SHIM D9.5&3.0T2.84 |
52/1. | [1] | 146420-4800 | SHIM D9.5&3.0T2.86 |
52/1. | [1] | 146420-4900 | SHIM D9.5&3.0T2.88 |
52/1. | [1] | 146420-5000 | SHIM D9.5&3.0T2.90 |
52/1. | [1] | 146420-5100 | SHIM D9.5&3.0T1.74 |
52/1. | [1] | 146420-5200 | SHIM D9.5&3.0T1.76 |
52/1. | [1] | 146420-5300 | SHIM D9.5&3.0T1.78 |
52/1. | [1] | 146420-5400 | SHIM D9.5&3.0T1.80 |
52/1. | [1] | 146420-5500 | SHIM D9.5&3.0T1.82 |
52/1. | [1] | 146420-5600 | SHIM D9.5&3.0T1.84 |
52/1. | [1] | 146420-5700 | SHIM D9.5&3.0T1.86 |
52/1. | [1] | 146420-5800 | SHIM D9.5&3.0T1.88 |
54. | [4] | 146433-0100 | GASKET |
58. | [4] | 149300-0521 | PRESSURE-CONTROL VALVE |
60. | [3] | 139106-0100 | FLAT-HEAD SCREW |
66. | [1] | 146600-0100 | O-RING |
67. | [1] | 146504-5120 | GOVERNOR COVER |
67/1. | [1] | 146806-8220 | GOVERNOR COVER |
67/13. | [1] | 013020-6040 | UNION NUT |
67/14. | [1] | 146621-1700 | UNION NUT |
67/15. | [1] | 146526-2800 | BLEEDER SCREW |
67/16. | [1] | 146526-2800 | BLEEDER SCREW |
67/23. | [1] | 146936-1300 | BRACKET |
67/24. | [2] | 139006-4500 | BLEEDER SCREW |
67/64. | [1] | 146936-2920 | BRACKET |
67/68. | [2] | 139006-4400 | BLEEDER SCREW |
67/69. | [1] | 146620-6100 | BLEEDER SCREW |
67/78. | [1] | 146600-4400 | SEAL RING |
67/102. | [1] | 146935-7700 | BRACKET |
67/103. | [1] | 139006-4800 | BLEEDER SCREW |
67/200. | [1] | 139308-0300 | PLAIN WASHER |
67/201. | [1] | 146545-3400 | THREADED PIN L53.00 |
67/201B. | [1] | 146545-3500 | THREADED PIN L55.00 |
67/201C. | [1] | 146545-3600 | THREADED PIN L57.00 |
67/202. | [1] | 139208-0900 | UNION NUT |
67/203. | [1] | 146600-1200 | O-RING |
68. | [1] | 146811-1920 | CONTROL SHAFT |
69. | [1] | 139310-0200 | PLAIN WASHER |
72. | [1] | 146831-1800 | CONTROL LEVER STAMP:118 |
72B. | [1] | 146831-1900 | CONTROL LEVER STAMP:119 |
72C. | [1] | 146832-7900 | CONTROL LEVER |
72D. | [1] | 146832-8000 | CONTROL LEVER |
73. | [1] | 014110-6440 | LOCKING WASHER D12.2&6.1T1.5 |
75. | [1] | 013020-6040 | UNION NUT |
95. | [1] | 146855-0320 | FULCRUM LEVER |
104. | [2] | 146568-0000 | SLOTTED SPRING PIN |
105. | [2] | 026508-1140 | GASKET D11.4&8.2T1.0 |
106. | [2] | 146588-0500 | COILED SPRING |
107. | [1] | 146569-0300 | UNION NUT |
108. | [1] | 146570-0100 | GOVERNOR SHAFT |
109. | [1] | 146600-0400 | O-RING |
110/1. | [1] | 146571-0000 | SHIM D20.2&8.3T1.05 |
110/1. | [1] | 146571-0100 | SHIM D20.2&8.3T1.25 |
110/1. | [1] | 146571-0200 | SHIM D20.2&8.3T1.45 |
110/1. | [1] | 146571-0300 | SHIM D20.2&8.3T1.65 |
110/1. | [1] | 146571-0400 | SHIM D20.2&8.3T1.85 |
110/1. | [1] | 146571-0500 | SHIM D20.2&8.3T1.15 |
110/1. | [1] | 146571-0600 | SHIM D20.2&8.3T1.35 |
110/1. | [1] | 146571-0700 | SHIM D20.2&8.3T1.55 |
110/1. | [1] | 146571-0800 | SHIM D20.2&8.3T1.75 |
111. | [1] | 146602-0600 | PLAIN WASHER |
112. | [1] | 146572-0020 | FLYWEIGHT ASSEMBLY |
114. | [1] | 146602-2600 | PLAIN WASHER |
115. | [1] | 146975-4200 | SLIDING SLEEVE |
116. | [1] | 146576-0200 | CAP |
117/1. | [1] | 146577-1800 | PLUG L2.10 |
117/1. | [1] | 146577-1900 | PLUG L2.30 |
117/1. | [1] | 146577-2000 | PLUG L2.50 |
117/1. | [1] | 146577-2100 | PLUG L2.70 |
117/1. | [1] | 146577-2200 | PLUG L2.90 |
117/1. | [1] | 146577-2300 | PLUG L3.10 |
117/1. | [1] | 146577-2400 | PLUG L3.30 |
117/1. | [1] | 146577-2500 | PLUG L3.50 |
117/1. | [1] | 146577-2600 | PLUG L3.70 |
117/1. | [1] | 146577-2700 | PLUG L3.90 |
117/1. | [1] | 146577-2800 | PLUG L4.10 |
117/1. | [1] | 146577-2900 | PLUG L4.30 |
117/1. | [1] | 146577-3000 | PLUG L4.50 |
117/1. | [1] | 146577-3100 | PLUG L4.70 |
117/1. | [1] | 146577-3200 | PLUG L4.90 |
117/1. | [1] | 146577-3300 | PLUG L5.10 |
117/1. | [1] | 146577-6700 | PLUG L2.2 |
117/1. | [1] | 146577-6800 | PLUG L2.4 |
117/1. | [1] | 146577-6900 | PLUG L2.6 |
117/1. | [1] | 146577-7000 | PLUG L2.8 |
117/1. | [1] | 146577-7100 | PLUG L3.0 |
117/1. | [1] | 146577-7200 | PLUG L3.2 |
117/1. | [1] | 146577-7300 | PLUG L3.4 |
117/1. | [1] | 146577-7400 | PLUG L3.6 |
117/1. | [1] | 146577-7500 | PLUG L3.8 |
117/1. | [1] | 146577-7600 | PLUG L4.0 |
117/1. | [1] | 146577-7700 | PLUG L4.2 |
117/1. | [1] | 146577-7800 | PLUG L4.4 |
117/1. | [1] | 146577-7900 | PLUG L4.6 |
117/1. | [1] | 146577-8000 | PLUG L4.8 |
117/1. | [1] | 146577-8100 | PLUG L5.0 |
117/1. | [1] | 146877-0000 | PLUG L5.2 |
117/1. | [1] | 146877-0100 | PLUG L5.3 |
117/1. | [1] | 146877-0200 | PLUG L5.4 |
117/1. | [1] | 146877-0300 | PLUG L5.5 |
117/1. | [1] | 146877-4700 | PLUG L5.6 |
117/1. | [1] | 146877-4800 | PLUG L5.7 |
117/1. | [1] | 146877-4900 | PLUG L5.8 |
117/1. | [1] | 146877-5000 | PLUG L5.9 |
123. | [4] | 139106-0200 | FLAT-HEAD SCREW |
130. | [1] | 146421-1620 | CAPSULE |
130/2. | [1] | 146422-1100 | BLEEDER SCREW |
130/3. | [1] | 146600-0500 | O-RING |
133. | [1] | 146600-0600 | O-RING |
134. | [1] | 146600-0700 | O-RING |
135. | [1] | 146110-0620 | CONTROL VALVE |
135/5. | [1] | 146114-0000 | SPRING WASHER |
136. | [1] | 146688-3220 | PULLING ELECTROMAGNET |
137. | [2] | 139514-0200 | GASKET |
137. | [2] | 139514-0200 | GASKET |
145. | [1] | 146621-4901 | UNION NUT |
147. | [1] | 146600-5000 | O-RING |
158. | [1] | 020105-0940 | BLEEDER SCREW |
159. | [1] | 146625-8000 | PLATE |
163. | [1] | 139006-5700 | BLEEDER SCREW |
205. | [1] | 029470-4030 | WOODRUFF KEY |
206. | [1] | 013121-4140 | UNION NUT |
207. | [1] | 029321-4050 | LOCKING WASHER |
220. | [1] | 146587-5000 | COILED SPRING |
230. | [1] | 146935-6220 | BRACKET |
231. | [1] | 139006-4700 | BLEEDER SCREW |
233. | [1] | 146658-8920 | WIRE |
237. | [1] | 146620-0200 | HEX-SOCKET-HEAD CAP SCREW |
240. | [1] | 146688-0120 | PULLING ELECTROMAGNET |
240/8. | [1] | 146600-1700 | O-RING |
242. | [1] | 146662-5521 | CONTROL UNIT |
243. | [1] | 146621-4901 | UNION NUT |
245. | [3] | 139512-0500 | GASKET |
246. | [1] | 146125-1200 | EYE BOLT |
247. | [1] | 146677-5920 | INLET UNION |
248. | [1] | 146614-0200 | SPACER BUSHING |
251. | [1] | 146125-0101 | FILTER |
252. | [1] | 146125-0200 | COILED SPRING |
260. | [1] | 146611-2121 | BRACKET |
261. | [2] | 146621-4700 | UNION NUT |
262. | [1] | 139008-0900 | BLEEDER SCREW |
264. | [1] | 016500-5010 | O-RING |
270. | [1] | 146615-5620 | TOOTHED GEAR |
270/1. | [1] | 146615-5600 | TOOTHED GEAR |
270/2. | [1] | 146615-5700 | COUPLING PLATE |
270/3. | [4] | 146622-2000 | BLEEDER SCREW |
310. | [1] | 146685-7720 | POTENTCIOMETER |
310/3. | [2] | 139104-0400 | FLAT-HEAD SCREW |
310/4. | [1] | 146648-2900 | JOINT CONNECTION |
310/4B. | [1] | 146648-3000 | JOINT CONNECTION |
310/4C. | [1] | 146648-3100 | JOINT CONNECTION |
310/4D. | [1] | 146648-3200 | JOINT CONNECTION |
310/4E. | [1] | 146648-3300 | JOINT CONNECTION |
310/4F. | [1] | 146648-4700 | JOINT CONNECTION |
310/4G. | [1] | 146648-5300 | JOINT CONNECTION |
310/4H. | [1] | 146649-1700 | JOINT CONNECTION |
310/4I. | [1] | 146649-7700 | JOINT CONNECTION |
310/4K. | [1] | 146649-7900 | JOINT CONNECTION |
310/4M. | [1] | 146649-8100 | JOINT CONNECTION |
310/4O. | [1] | 146649-8300 | JOINT CONNECTION |
310/4P. | [1] | 146649-9400 | JOINT CONNECTION |
310/5. | [1] | 146661-0601 | BOOT |
360. | [1] | 146663-1700 | BUSHING |
361. | [1] | 146649-8900 | CAP |
362. | [2] | 146620-8403 | BLEEDER SCREW |
800S. | [1] | 146020-2020 | PUMP HOUSING |
800S/1/6. | [1] | 146601-0700 | PACKING RING |
804S. | [1] | 146232-1320 | COMPRESSION SPRING |
805S. | [1] | 146574-0920 | PARTS SET |
810S. | [1] | 146600-6320 | REPAIR SET |
821S. | [1] | 146210-7820 | ROLLER SET |
835S. | [1] | 146598-1000 | CAP |
836S/1. | [1] | 146598-0600 | CAP L18 |
836S/1. | [1] | 146598-0700 | CAP L21 |
836S/1. | [1] | 146598-0800 | CAP L24 |
836S/1. | [1] | 146598-0900 | CAP L27 |
839S. | [1] | 146421-1820 | CAPSULE |
903. | [1] | 146672-1720 | PULSE GENERATOR |
903/2. | [1] | 146600-1300 | O-RING |
905. | [1] | 146679-5520 | ADJUSTING DEVICE |
906. | [1] | 146979-7200 | NAMEPLATE |
912. | [1] | 139006-4700 | BLEEDER SCREW |
913. | [1] | 013020-6040 | UNION NUT |
Include in #2:
104746-5454
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
F 01G 09W 0BX
f01g09w0bx
ZEXEL
104746-5454
1047465454
ISUZU
8973503954
8973503954
Zexel num
Bosch num
Firm num
Name
104746-5454
F 01G 09W 0BX
8973503954 ISUZU
INJECTION-PUMP ASSEMBLY
4JA1-L
4JA1-L
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Left L
Left L
(Solenoid timer adjustment condition)
OFF OFF
OFF OFF
Timer measuring device installation position
Low pressure side LOW PRESSURE SIDE
Low pressure side LOW PRESSURE SIDE
Injection timing adjustment
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
72.7
72.2
73.2
Difference in delivery
mm3/st.
6
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_02
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
54.8
49.3
60.3
Oil temperature
degC
48
46
50
Injection timing adjustment_03
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
64.5
59
70
Oil temperature
degC
50
48
52
Injection timing adjustment_04
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
71.4
65.9
76.9
Oil temperature
degC
50
48
52
Injection timing adjustment_05
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
72.7
71.7
73.7
Difference in delivery
mm3/st.
6
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_06
Pump speed
r/min
1900
1900
1900
Average injection quantity
mm3/st.
83.9
79.4
88.4
Oil temperature
degC
50
48
52
Injection quantity adjustment
Pump speed
r/min
2350
2350
2350
Average injection quantity
mm3/st.
28.4
25.4
31.4
Difference in delivery
mm3/st.
4
Basic
*
Oil temperature
degC
52
50
54
Injection quantity adjustment_02
Pump speed
r/min
2350
2350
2350
Average injection quantity
mm3/st.
28.4
25.4
31.4
Difference in delivery
mm3/st.
4
Basic
*
Oil temperature
degC
52
50
54
Injection quantity adjustment_03
Pump speed
r/min
2600
2600
2600
Average injection quantity
mm3/st.
5
Oil temperature
degC
55
52
58
Governor adjustment
Pump speed
r/min
365
365
365
Average injection quantity
mm3/st.
10.6
8.6
12.6
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
365
365
365
Average injection quantity
mm3/st.
10.6
8.6
12.6
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
90
70
110
Basic
*
Oil temperature
degC
48
46
50
Remarks
Full
Full
Timer adjustment_02
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
90
70
110
Oil temperature
degC
48
46
50
Remarks
Full
Full
Speed control lever angle
Pump speed
r/min
365
365
365
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1600
1600
1600
Overflow quantity with S/T ON
cm3/min
1120
890
1350
Oil temperature
degC
50
48
52
Stop lever angle
Pump speed
r/min
1600
1600
1600
Pressure with S/T ON
kPa
667
628
706
Pressure with S/T ON
kgf/cm2
6.8
6.4
7.2
Pressure with S/T OFF
kPa
598
578
618
Pressure with S/T OFF
kgf/cm2
6.1
5.9
6.3
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
Stop lever angle_02
Pump speed
r/min
1300
1300
1300
Pressure with S/T ON
kPa
569
510
628
Pressure with S/T ON
kgf/cm2
5.8
5.2
6.4
Oil temperature
degC
50
48
52
Stop lever angle_03
Pump speed
r/min
1500
1500
1500
Pressure with S/T OFF
kPa
569
530
608
Pressure with S/T OFF
kgf/cm2
5.8
5.4
6.2
Oil temperature
degC
50
48
52
Stop lever angle_04
Pump speed
r/min
1600
1600
1600
Pressure with S/T OFF
kPa
598
578
618
Pressure with S/T OFF
kgf/cm2
6.1
5.9
6.3
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
Stop lever angle_05
Pump speed
r/min
1900
1900
1900
Pressure with S/T OFF
kPa
696
657
735
Pressure with S/T OFF
kgf/cm2
7.1
6.7
7.5
Oil temperature
degC
50
48
52
Stop lever angle_06
Pump speed
r/min
2200
2200
2200
Pressure with S/T OFF
kPa
824
755
893
Pressure with S/T OFF
kgf/cm2
8.4
7.7
9.1
Oil temperature
degC
52
50
54
0000001101
Pump speed
r/min
1600
1600
1600
Timer stroke with S/T ON
mm
4.1
3.7
4.5
Timer stroke with S/T OFF
mm
2.5
2.3
2.7
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
_02
Pump speed
r/min
1300
1300
1300
Timer stroke with S/T ON
mm
1.7
1.2
2.2
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1600
1600
1600
Timer stroke with S/T ON
mm
4.1
3.6
4.6
Timer stroke with S/T OFF
mm
2.5
2.3
2.7
Basic
*
Oil temperature
degC
50
48
52
Remarks
OFF
OFF
_04
Pump speed
r/min
1800
1800
1800
Timer stroke with S/T OFF
mm
4.1
3.7
4.5
Oil temperature
degC
50
48
52
_05
Pump speed
r/min
2200
2200
2200
Timer stroke with S/T OFF
mm
4.8
4.5
5.2
Oil temperature
degC
52
50
54
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
3.6
3.5
3.7
KF dimension
mm
7.7
7.6
7.8
MS dimension
mm
0.8
0.7
0.9
Pre-stroke
mm
0.2
0.18
0.22
Control lever angle alpha
deg.
18
14
22
Control lever angle beta
deg.
37
32
42
Test data Ex:
0000001801 POTENTIOMETER ADJUSTMENT

Adjusting method (applied voltage Vi, dummy bolt method)
1. Hold the dummy bolt against the control lever at position N = N1 and Q = Q1 and fix using the lock nut.
2. At potentiometer adjustment, with the control lever contacting the dummy bolt, adjust the potentiometer so that the output voltage is V1.
3. After completing adjustment remove the dummy bolt. Confirm that the potentiometer output voltage is as specified above at the control lever idle position and full position.
N:Pump speed
Q:Injection quantity
V:Output voltage
A:Adjusting point
B:Checking point
C/L: control lever position
I:Idle
F:Full speed
(C) Corresponding to dummy bolt 146526-3300
(D) Corresponding to nut 013020-6040
----------
N1=1420r/min Q1=26.2+-1.0mm3/st V1=4.33+-0.03V Vi=10V
----------
N1=1420r/min Q1=26.2+-1.0mm3/st V1=4.33+-0.03V V2=(1.53+-0.61V) V3=7.70+-0.72V
----------
N1=1420r/min Q1=26.2+-1.0mm3/st V1=4.33+-0.03V Vi=10V
----------
N1=1420r/min Q1=26.2+-1.0mm3/st V1=4.33+-0.03V V2=(1.53+-0.61V) V3=7.70+-0.72V
0000001901 V-FICD ADJUSTMENT

Adjustment of the V-FICD
1. Mount the V-FICD after the completion of potentiometer adjustment.
2. Confirm that the clearance between the control lever (B) and the actuator rod (A) is at least L2.
3. Insert the L1 shim between the control lever (D) and the idle set screw (C).
4. Adjust the stroke adjusting screw (E) so that the actuator moves through its full stroke, then fix using nut (F).
Note
When adjustment is not possible using the stroke adjusting screw (E), move the actuator rod position using (G), (H) and (I). Then, readjust the stroke using (E) and (F).
5. Apply negative pressure P1 to the actuator and confirm the full stroke.
6. After releasing negative pressure, re-confirm that the clearance between (A) and (B) is at least L2.
----------
L1=1.1+-0.1mm L2=1mm P1=-53.3kPa(-400mmHg)
----------
L1=1.1+-0.1mm L2=1.0++mm T1=1.4~2.0N-m(0.14~0.20kgf-m) T2=3.4~4.9N-m(0.35~0.50kgf-m)
----------
L1=1.1+-0.1mm L2=1mm P1=-53.3kPa(-400mmHg)
----------
L1=1.1+-0.1mm L2=1.0++mm T1=1.4~2.0N-m(0.14~0.20kgf-m) T2=3.4~4.9N-m(0.35~0.50kgf-m)
Information:
2. Remove bolts (1) from the alternator bracket.3. Remove the bolts that hold plate (3), and remove the plate.4. Disconnect water line (2) from the air compressor. Turn the water line tee toward the lifting bracket in order to provide clearance to remove the head bolt. 5. Remove bolts (4) and (5) that hold the cylinder head assembly to the cylinder block.6. Fasten a hoist, and remove the cylinder head assembly. The weight is approximately 135 kg (300 lb.).
Do not put the cylinder head assembly down on a flat surface. This can cause damage to the fuel injection valves.
7. Remove the gasket, seals (6) and O-ring seals (7) from the spacer plate. The following steps are for installation of the cylinder head. Be sure a new gasket has been installed between the spacer plate and the cylinder block. See Remove And Install Spacer Plate.8. Thoroughly clean the spacer plate and the bottom surface of the cylinder head assembly. Install a new head gasket, new seals (6) and two O-ring seals (7).9. Fasten a hoist, and put the cylinder head assembly in position on the cylinder block. 10. Put Loctite Nickel Anti-Seize on the threads of the cylinder head bolts. Install the cylinder head bolts and washers. Tighten the bolts in sequence shown.a. Tighten bolts 1 through 14 in number sequence to a torque of 270 25 N m (200 18 lb.ft.).b. Tighten bolts 1 through 14 in number sequence to a torque of 470 20 N m (345 15 lb.ft.).c. Tighten bolts 1 through 14 in number sequence to a torque of 470 20 N m (345 15 lb.ft.) by hand.d. Install the rocker shaft assemblies and push rods. See Install Rocker Shaft Assemblies And Push Rods.e. Tighten bolts 15 through 26 in number sequence to a torque of 270 25 N m (200 18 lb.ft.).f. Tighten bolts 15 through 26 in number sequence to a torque of 450 20 N m (330 15 lb.ft.).g. Tighten bolts 15 through 26 in number sequence to a torque of 450 20 N m (330 15 lb.ft.) by hand.h. Tighten the bolts (5) to a torque of 45 7 N m (33 5 lb.ft.). If the studs for the exhaust manifold were removed, install new studs, and tighten them to a torque of 35 5 N m (26 3 lb.ft.).11. Make an adjustment to the valves to have a clearance of 0.38 mm (.015 in.) for intake and 0.76 mm (.030 in.) for exhaust. Tighten the locknuts for the valve adjustment screws to a torque of 28 4 N m (21 3 lb.ft.).12. Install the valve cover bases and the inner fuel lines. See Install Rocker Shaft Assemblies And Push Rods.13. Install the valve covers. See Install Valve Covers.14. Install plate (3).15. Connect water line (2) to the air compressor.16. Install bolts (1) for the alternator bracket.17. Install the intake manifold on the
Do not put the cylinder head assembly down on a flat surface. This can cause damage to the fuel injection valves.
7. Remove the gasket, seals (6) and O-ring seals (7) from the spacer plate. The following steps are for installation of the cylinder head. Be sure a new gasket has been installed between the spacer plate and the cylinder block. See Remove And Install Spacer Plate.8. Thoroughly clean the spacer plate and the bottom surface of the cylinder head assembly. Install a new head gasket, new seals (6) and two O-ring seals (7).9. Fasten a hoist, and put the cylinder head assembly in position on the cylinder block. 10. Put Loctite Nickel Anti-Seize on the threads of the cylinder head bolts. Install the cylinder head bolts and washers. Tighten the bolts in sequence shown.a. Tighten bolts 1 through 14 in number sequence to a torque of 270 25 N m (200 18 lb.ft.).b. Tighten bolts 1 through 14 in number sequence to a torque of 470 20 N m (345 15 lb.ft.).c. Tighten bolts 1 through 14 in number sequence to a torque of 470 20 N m (345 15 lb.ft.) by hand.d. Install the rocker shaft assemblies and push rods. See Install Rocker Shaft Assemblies And Push Rods.e. Tighten bolts 15 through 26 in number sequence to a torque of 270 25 N m (200 18 lb.ft.).f. Tighten bolts 15 through 26 in number sequence to a torque of 450 20 N m (330 15 lb.ft.).g. Tighten bolts 15 through 26 in number sequence to a torque of 450 20 N m (330 15 lb.ft.) by hand.h. Tighten the bolts (5) to a torque of 45 7 N m (33 5 lb.ft.). If the studs for the exhaust manifold were removed, install new studs, and tighten them to a torque of 35 5 N m (26 3 lb.ft.).11. Make an adjustment to the valves to have a clearance of 0.38 mm (.015 in.) for intake and 0.76 mm (.030 in.) for exhaust. Tighten the locknuts for the valve adjustment screws to a torque of 28 4 N m (21 3 lb.ft.).12. Install the valve cover bases and the inner fuel lines. See Install Rocker Shaft Assemblies And Push Rods.13. Install the valve covers. See Install Valve Covers.14. Install plate (3).15. Connect water line (2) to the air compressor.16. Install bolts (1) for the alternator bracket.17. Install the intake manifold on the
Have questions with 104746-5454?
Group cross 104746-5454 ZEXEL
Isuzu
104746-5454
F 01G 09W 0BX
8973503954
INJECTION-PUMP ASSEMBLY
4JA1-L
4JA1-L