Information injection-pump assembly
BOSCH
9 460 611 024
9460611024
ZEXEL
104746-1041
1047461041
ISUZU
8970802023
8970802023
Rating:
Components :
0. | INJECTION-PUMP ASSEMBLY | 104746-1041 |
1. | _ | |
2. | FUEL INJECTION PUMP | 104646-1041 |
3. | NUMBER PLATE | 146923-5400 |
4. | _ | |
5. | CAPSULE | 146620-0120 |
6. | ADJUSTING DEVICE | |
7. | NOZZLE AND HOLDER ASSY | 105158-2292 |
8. | Nozzle and Holder | 8-97081-789-1 |
9. | Open Pre:MPa(Kqf/cm2) | 14.7{150} |
10. | NOZZLE-HOLDER | 105088-1120 |
11. | NOZZLE | 105007-1280 |
Scheme ###:
1/6. | [1] | 146601-0700 | PACKING RING |
6. | [1] | 146100-0120 | SUPPLY PUMP |
9. | [1] | 146103-0000 | COVER |
10. | [2] | 139104-0000 | FLAT-HEAD SCREW |
12. | [1] | 146200-0320 | DRIVE SHAFT |
12/1. | [1] | 146200-0300 | DRIVE SHAFT |
12/2. | [1] | 146201-0000 | WOODRUFF KEY |
12/3. | [2] | 146202-0100 | DAMPER |
12/4. | [1] | 146203-0000 | TOOTHED GEAR |
17. | [1] | 146204-0000 | PLAIN WASHER |
20. | [1] | 146210-4021 | ROLLER SET |
24. | [1] | 146303-0000 | BEARING PIN |
25. | [1] | 146304-0000 | BEARING PIN |
26. | [1] | 146305-0000 | CLAMPING BAND |
27. | [1] | 146205-0000 | SLOTTED WASHER |
29. | [1] | 146220-2120 | CAM PLATE |
30. | [1] | 146600-0800 | O-RING |
31. | [1] | 146300-4200 | PUMP PLUNGER |
32. | [1] | 146301-0300 | SLIDING PIECE |
33. | [1] | 146603-3600 | SHIM |
34. | [1] | 146306-0500 | COMPRESSION SPRING |
34B. | [1] | 146306-0400 | COMPRESSION SPRING |
34C. | [1] | 146306-1500 | COMPRESSION SPRING |
34D. | [1] | 146306-0800 | COMPRESSION SPRING |
35/1. | [0] | 146690-4400 | SHIM D18&12T0.3 |
35/1. | [0] | 146690-4500 | SHIM D18&12T0.6 |
35/1. | [0] | 146690-4600 | SHIM D18&12T0.9 |
35/1. | [0] | 146690-4700 | SHIM D18&12T1.2 |
35/1. | [0] | 146690-4800 | SHIM D18&12T1.5 |
35/1. | [0] | 146690-4900 | SHIM D18&12T1.8 |
35/1. | [0] | 146690-5000 | SHIM D18&12T2.1 |
35/1. | [0] | 146690-5400 | SHIM D18&12T0.7 |
35/1. | [0] | 146690-5500 | SHIM D18&12T0.8 |
35/1. | [0] | 146690-5600 | SHIM D18&12T1.0 |
35/1. | [0] | 146690-5700 | SHIM D18&12T1.1 |
36. | [1] | 146600-0800 | O-RING |
37. | [1] | 146310-4620 | COVER |
38. | [2] | 010006-4570 | BLEEDER SCREW |
39. | [1] | 146310-0100 | COVER |
40. | [2] | 146620-5000 | BLEEDER SCREW |
43. | [1] | 146230-0000 | SHIM |
44. | [1] | 146230-0100 | PLAIN WASHER |
45. | [1] | 146231-0001 | SLOTTED WASHER |
47. | [2] | 146233-0000 | SLOTTED WASHER |
48/1. | [2] | 146603-0100 | SHIM D17.0&5.2T0.80 |
48/1. | [2] | 146603-0200 | SHIM D17.0&5.2T1.00 |
48/1. | [2] | 146603-0300 | SHIM D17.0&5.2T1.20 |
48/1. | [2] | 146603-0400 | SHIM D17.0&5.2T1.50 |
48/1. | [2] | 146690-1400 | SHIM D17&5.2T0.9 |
48/1. | [2] | 146690-1500 | SHIM D17&5.2T1.1 |
48/1. | [2] | 146690-1600 | SHIM D17&5.2T1.3 |
48/1. | [2] | 146690-1700 | SHIM D17&5.2T1.4 |
48/1. | [2] | 146690-1800 | SHIM D17&5.2T1.6 |
49. | [2] | 146234-0020 | GUIDE PIN |
50. | [1] | 146403-4720 | HYDRAULIC HEAD |
50. | [1] | 146403-4720 | HYDRAULIC HEAD |
50. | [1] | 146403-4720 | HYDRAULIC HEAD |
51. | [1] | 146600-0000 | O-RING |
52/1. | [1] | 146420-0700 | SHIM D9.5&3.0T2.04 |
52/1. | [1] | 146420-0800 | SHIM D9.5&3.0T2.06 |
52/1. | [1] | 146420-0900 | SHIM D9.5&3.0T2.08 |
52/1. | [1] | 146420-1000 | SHIM D9.5&3.0T2.10 |
52/1. | [1] | 146420-1100 | SHIM D9.5&3.0T2.12 |
52/1. | [1] | 146420-1200 | SHIM D9.5&3.0T2.14 |
52/1. | [1] | 146420-1300 | SHIM D9.5&3.0T2.16 |
52/1. | [1] | 146420-1400 | SHIM D9.5&3.0T2.18 |
52/1. | [1] | 146420-1500 | SHIM D9.5&3.0T2.20 |
52/1. | [1] | 146420-1600 | SHIM D9.5&3.0T2.22 |
52/1. | [1] | 146420-1700 | SHIM D9.5&3.0T2.24 |
52/1. | [1] | 146420-1800 | SHIM D9.5&3.0T2.26 |
52/1. | [1] | 146420-1900 | SHIM D9.5&3.0T2.28 |
52/1. | [1] | 146420-2000 | SHIM D9.5&3.0T2.30 |
52/1. | [1] | 146420-2100 | SHIM D9.5&3.0T2.32 |
52/1. | [1] | 146420-2200 | SHIM D9.5&3.0T2.34 |
52/1. | [1] | 146420-2400 | SHIM D9.5&3.0T2.38 |
52/1. | [1] | 146420-2500 | SHIM D9.5&3.0T2.40 |
52/1. | [1] | 146420-2600 | SHIM D9.5&3.0T2.42 |
52/1. | [1] | 146420-2700 | SHIM D9.5&3.0T2.44 |
52/1. | [1] | 146420-2800 | SHIM D9.5&3.0T2.46 |
52/1. | [1] | 146420-2900 | SHIM D9.5&3.0T2.48 |
52/1. | [1] | 146420-3000 | SHIM D9.5&3.0T2.50 |
52/1. | [1] | 146420-3100 | SHIM D9.5&3.0T2.52 |
52/1. | [1] | 146420-3200 | SHIM D9.5&3.0T2.54 |
52/1. | [1] | 146420-3300 | SHIM D9.5&3.0T2.56 |
52/1. | [1] | 146420-3400 | SHIM D9.5&3.0T2.58 |
52/1. | [1] | 146420-3500 | SHIM D9.5&3.0T2.60 |
52/1. | [1] | 146420-3600 | SHIM D9.5&3.0T2.62 |
52/1. | [1] | 146420-3700 | SHIM D9.5&3.0T2.64 |
52/1. | [1] | 146420-3800 | SHIM D9.5&3.0T2.66 |
52/1. | [1] | 146420-3900 | SHIM D9.5&3.0T2.68 |
52/1. | [1] | 146420-4000 | SHIM D9.5&3.0T2.70 |
52/1. | [1] | 146420-4100 | SHIM D9.5&3.0T2.72 |
54. | [4] | 146433-0100 | GASKET |
55. | [4] | 146430-0320 | DELIVERY-VALVE ASSEMBLY VE4 |
56. | [4] | 146432-0000 | COMPRESSION SPRING |
58. | [4] | 146440-0120 | FITTING |
60. | [3] | 139106-0100 | FLAT-HEAD SCREW |
67. | [1] | 146704-0720 | COMPENSATOR,MANIFOLD-PRES |
67/1. | [1] | 146805-3620 | GOVERNOR COVER |
67/2. | [1] | 146515-3720 | CONTROL SHAFT |
67/3. | [1] | 146600-0100 | O-RING |
67/4. | [1] | 139310-0200 | PLAIN WASHER |
67/5. | [1] | 146830-4200 | CONTROL LEVER STAMP 042 |
67/5B. | [1] | 146830-4300 | CONTROL LEVER STAMP 043 |
67/6. | [1] | 014110-6440 | LOCKING WASHER D12.2&6.1T1.5 |
67/7. | [1] | 013020-6040 | UNION NUT |
67/13. | [1] | 146621-1700 | UNION NUT |
67/14. | [1] | 146621-1700 | UNION NUT |
67/15. | [1] | 146526-3000 | BLEEDER SCREW |
67/16. | [1] | 146526-3000 | BLEEDER SCREW |
67/18. | [1] | 146592-5900 | COILED SPRING |
67/19. | [1] | 146541-3000 | BUSHING |
67/21. | [1] | 146592-5800 | COILED SPRING |
67/22. | [1] | 146541-3100 | SLOTTED WASHER |
67/31. | [1] | 146710-1100 | BUSHING |
67/33. | [1] | 139218-0400 | UNION NUT |
67/34. | [1] | 146712-1600 | BEARING PIN |
67/35. | [1] | 146621-0300 | UNION NUT |
67/36. | [1] | 146600-1400 | O-RING |
67/37. | [1] | 146710-0100 | BUSHING |
67/38. | [1] | 139506-0200 | GASKET |
67/39. | [1] | 146620-0300 | CAPSULE |
67/40. | [1] | 026512-1540 | GASKET |
67/41. | [1] | 146713-4000 | ADJUSTING PIN |
67/42. | [2] | 146714-0000 | PLATE |
67/43. | [1] | 146715-0600 | DIAPHRAGM |
67/44. | [1] | 139306-0100 | LOCKING WASHER |
67/45. | [1] | 013030-6040 | UNION NUT |
67/46. | [1] | 146716-0500 | SLIDER |
67/47. | [1] | 146717-3500 | COILED SPRING |
67/48/1. | [1] | 146720-0400 | SPACER BUSHING L4.5 |
67/48/1. | [1] | 146720-0500 | SPACER BUSHING L4.7 |
67/48/1. | [1] | 146720-0600 | SPACER BUSHING L4.9 |
67/48/1. | [1] | 146720-0700 | SPACER BUSHING L5.1 |
67/48/1. | [1] | 146720-0800 | SPACER BUSHING L5.3 |
67/48/1. | [1] | 146720-2300 | SPACER BUSHING L4.6 |
67/48/1. | [1] | 146720-2400 | SPACER BUSHING L4.8 |
67/48/1. | [1] | 146720-2500 | SPACER BUSHING L5.0 |
67/48/1. | [1] | 146720-2600 | SPACER BUSHING L5.2 |
67/48/1. | [1] | 146720-2700 | SPACER BUSHING L5.4 |
67/48/1. | [1] | 146720-2800 | SPACER BUSHING L5.5 |
67/48/1. | [1] | 146720-2900 | SPACER BUSHING L5.6 |
67/48/1. | [1] | 146725-2500 | SPACER BUSHING L5.7 |
67/49. | [1] | 146721-3120 | COVER |
67/54. | [4] | 139006-4500 | BLEEDER SCREW |
67/56. | [1] | 146723-0300 | CONTROL LEVER |
67/57. | [1] | 146712-0100 | BEARING PIN |
67/58. | [2] | 146620-0600 | CAPSULE |
67/59. | [2] | 026506-1040 | GASKET |
67/60. | [1] | 146724-0300 | ELEMENT |
67/61. | [1] | 146724-0600 | CAPSULE |
67/78. | [1] | 146600-4400 | SEAL RING |
67/100. | [1] | 146931-1300 | BRACKET |
67/200. | [1] | 139308-0300 | PLAIN WASHER |
67/201. | [1] | 146545-3400 | THREADED PIN L53.00 |
67/201B. | [1] | 146545-3500 | THREADED PIN L55.00 |
67/201C. | [1] | 146545-3600 | THREADED PIN L57.00 |
67/202. | [1] | 139208-0900 | UNION NUT |
67/203. | [1] | 146600-1200 | O-RING |
95. | [1] | 146861-1820 | FULCRUM LEVER |
104. | [2] | 146568-0000 | SLOTTED SPRING PIN |
105. | [2] | 026508-1140 | GASKET D11.4&8.2T1.0 |
106. | [2] | 146588-0500 | COILED SPRING |
107. | [1] | 146569-0300 | UNION NUT |
108. | [1] | 146570-0420 | GOVERNOR SHAFT |
109. | [1] | 146600-0400 | O-RING |
110/1. | [1] | 146571-0000 | SHIM D20.2&8.3T1.05 |
110/1. | [1] | 146571-0100 | SHIM D20.2&8.3T1.25 |
110/1. | [1] | 146571-0200 | SHIM D20.2&8.3T1.45 |
110/1. | [1] | 146571-0300 | SHIM D20.2&8.3T1.65 |
110/1. | [1] | 146571-0400 | SHIM D20.2&8.3T1.85 |
111. | [1] | 146602-0600 | PLAIN WASHER |
112. | [1] | 146572-0020 | FLYWEIGHT ASSEMBLY |
114. | [1] | 146602-0500 | PLAIN WASHER |
115. | [1] | 146575-4600 | SLIDING SLEEVE STAMP46 |
116. | [1] | 146576-0200 | CAP |
117/1. | [1] | 146577-2600 | PLUG L3.70 |
117/1. | [1] | 146577-2700 | PLUG L3.90 |
117/1. | [1] | 146577-2800 | PLUG L4.10 |
117/1. | [1] | 146577-2900 | PLUG L4.30 |
117/1. | [1] | 146577-3000 | PLUG L4.50 |
117/1. | [1] | 146577-3100 | PLUG L4.70 |
117/1. | [1] | 146577-3200 | PLUG L4.90 |
117/1. | [1] | 146577-3300 | PLUG L5.10 |
117/1. | [1] | 146577-7400 | PLUG L3.6 |
117/1. | [1] | 146577-7500 | PLUG L3.8 |
117/1. | [1] | 146577-7600 | PLUG L4.0 |
117/1. | [1] | 146577-7700 | PLUG L4.2 |
117/1. | [1] | 146577-7800 | PLUG L4.4 |
117/1. | [1] | 146577-7900 | PLUG L4.6 |
117/1. | [1] | 146577-8000 | PLUG L4.8 |
117/1. | [1] | 146577-8100 | PLUG L5.0 |
117/1. | [1] | 146877-0000 | PLUG L5.2 |
120. | [1] | 146579-0820 | RETAINING PIN |
122. | [1] | 146580-0900 | GOVERNOR SPRING |
123. | [4] | 146620-0500 | HEX-SOCKET-HEAD CAP SCREW |
130. | [1] | 146421-0020 | CAPSULE |
130/2. | [1] | 026508-1140 | GASKET D11.4&8.2T1.0 |
130/3. | [1] | 146422-0000 | BLEEDER SCREW |
130/4. | [1] | 146600-0500 | O-RING |
133. | [1] | 146600-0600 | O-RING |
134. | [1] | 146600-0700 | O-RING |
135. | [1] | 146110-0520 | CONTROL VALVE |
135/5. | [1] | 146114-0000 | SPRING WASHER |
136. | [1] | 146120-1520 | OVER FLOW VALVE |
137. | [2] | 139512-0500 | GASKET |
138. | [1] | 146666-0920 | INLET UNION |
162. | [1] | 139006-4400 | BLEEDER SCREW |
200. | [1] | 146206-0100 | COILED SPRING |
205. | [1] | 029470-4030 | WOODRUFF KEY |
221. | [1] | 146930-7121 | BRACKET |
224. | [3] | 139006-4400 | BLEEDER SCREW |
224. | [3] | 139006-4400 | BLEEDER SCREW |
225. | [1] | 146930-7200 | BRACKET |
231. | [1] | 010206-2240 | HEX-SOCKET-HEAD CAP SCREW |
237. | [1] | 146620-0200 | HEX-SOCKET-HEAD CAP SCREW |
240. | [1] | 146650-1220 | PULLING ELECTROMAGNET |
240/8. | [1] | 146600-1700 | O-RING |
242. | [1] | 146658-7320 | WIRE |
243. | [1] | 146621-1000 | UNION NUT |
245. | [3] | 139512-0500 | GASKET |
246. | [1] | 146125-0000 | EYE BOLT |
247. | [1] | 146666-3520 | INLET UNION |
248. | [1] | 146614-0200 | SPACER BUSHING |
249. | [1] | 139006-4400 | BLEEDER SCREW |
280. | [1] | 146361-1321 | START ADVANCE ASSY |
281. | [1] | 146600-0800 | O-RING |
282. | [2] | 010206-1240 | HEX-SOCKET-HEAD CAP SCREW |
286. | [1] | 014010-6140 | PLAIN WASHER D13&6.5T1.0 |
287. | [1] | 020106-3040 | BLEEDER SCREW |
307. | [1] | 146310-2301 | CAP |
457. | [1] | 146931-4800 | BRACKET |
800S. | [1] | 146018-1320 | PUMP HOUSING |
800S/1/6. | [1] | 146601-0700 | PACKING RING |
804S. | [1] | 146232-0320 | COMPRESSION SPRING |
805S. | [1] | 146574-0120 | PARTS SET |
810S. | [1] | 146600-1120 | REPAIR SET |
812S. | [1] | 146600-1920 | PARTS SET |
821S. | [1] | 146210-5720 | ROLLER SET |
835S. | [1] | 146598-1000 | CAP |
836S/1. | [1] | 146598-0600 | CAP L18 |
836S/1. | [1] | 146598-0700 | CAP L21 |
836S/1. | [1] | 146598-0800 | CAP L24 |
836S/1. | [1] | 146598-0900 | CAP L27 |
903. | [1] | 146620-0120 | CAPSULE |
903/2. | [1] | 146600-1300 | O-RING |
905. | [1] | 146679-2420 | ADJUSTING DEVICE |
906. | [1] | 146923-5400 | NAMEPLATE |
912. | [2] | 139006-5700 | BLEEDER SCREW |
Include in #2:
104746-1041
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 460 611 024
9460611024
ZEXEL
104746-1041
1047461041
ISUZU
8970802023
8970802023
Zexel num
Bosch num
Firm num
Name
104746-1041
9 460 611 024
8970802023 ISUZU
INJECTION-PUMP ASSEMBLY
4JG2 * K 11CJ VE4 VE
4JG2 * K 11CJ VE4 VE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
60.9
60.4
61.4
Difference in delivery
mm3/st.
3.5
Basic
*
Injection timing adjustment_02
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
19.6
16.1
23.1
Injection timing adjustment_03
Pump speed
r/min
1800
1800
1800
Average injection quantity
mm3/st.
59.2
54.2
64.2
Injection timing adjustment_04
Pump speed
r/min
1440
1440
1440
Average injection quantity
mm3/st.
58.9
54.4
63.4
Injection timing adjustment_05
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
60.9
59.9
61.9
Injection timing adjustment_06
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
60
55
65
Injection quantity adjustment
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
19.6
16.6
22.6
Difference in delivery
mm3/st.
5.5
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2300
2300
2300
Average injection quantity
mm3/st.
5
Governor adjustment
Pump speed
r/min
360
360
360
Average injection quantity
mm3/st.
13.2
11.2
15.2
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
5
Governor adjustment_03
Pump speed
r/min
360
360
360
Average injection quantity
mm3/st.
13.2
10.7
15.7
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
100
80
120
Basic
*
Remarks
Full
Full
Speed control lever angle
Pump speed
r/min
360
360
360
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1000
1000
1000
Overflow quantity
cm3/min
678
528
828
Stop lever angle
Pump speed
r/min
1000
1000
1000
Pressure
kPa
422
393
451
Pressure
kgf/cm2
4.3
4
4.6
Basic
*
Stop lever angle_02
Pump speed
r/min
1000
1000
1000
Pressure
kPa
422
393
451
Pressure
kgf/cm2
4.3
4
4.6
Stop lever angle_03
Pump speed
r/min
1700
1700
1700
Pressure
kPa
657
608
706
Pressure
kgf/cm2
6.7
6.2
7.2
0000001101
Pump speed
r/min
1700
1700
1700
Timer stroke
mm
5.8
5.5
6.1
Basic
*
_02
Pump speed
r/min
800
800
800
Timer stroke
mm
1.65
1.1
2.2
_03
Pump speed
r/min
1000
1000
1000
Timer stroke
mm
2.5
2.2
2.8
_04
Pump speed
r/min
1440
1440
1440
Timer stroke
mm
3.85
3.5
4.2
_05
Pump speed
r/min
1600
1600
1600
Timer stroke
mm
4.85
4.3
5.4
_06
Pump speed
r/min
1700
1700
1700
Timer stroke
mm
5.8
5.4
6.2
_07
Pump speed
r/min
1800
1800
1800
Timer stroke
mm
6.75
6
7.5
_08
Pump speed
r/min
1950
1950
1950
Timer stroke
mm
7.8
7.4
8.2
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
0000001401
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
31.8
31.3
32.3
Timer stroke variation dT
mm
0.3
0.1
0.5
Basic
*
_02
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
31.8
30.8
32.8
Timer stroke variation dT
mm
0.3
0
0.6
_03
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
16.7
15.2
18.2
Timer stroke variation dT
mm
1
0.5
1.5
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
0.5
0.4
0.6
BCS stroke
mm
3
2.9
3.1
Pre-stroke
mm
0.1
0.08
0.12
Control lever angle alpha
deg.
18
14
22
Control lever angle beta
deg.
31
26
36
Test data Ex:
0000001801 W-CSD ADJUSTMENT
Adjustment of the W-CSD
1. Adjustment of the advance angle of the timer
(1)Determine the timer advance angle using the graph.
(2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtained.
Y:Timer stroke TA
X:Temperature t
(C): timer stroke TA(mm)
----------
----------
TA:TA=-0.0345t+2.59
----------
----------
TA:TA=-0.0345t+2.59
0000001901 V-FICD ADJUSTMENT
Adjustment of the V-FICD
1. Insert a shim L1 between the control lever (A) and the idle adjusting screw (B) and adjust using the FICD adjusting screw (C) so that the actuator moves through its full stroke. Then, fix using nut (D).
If adjustment with the FICD adjusting screw (C) is not possible, adjust by moving the actuator stroke with (E) and (F).
2. Apply P1{P2} pressure to the actuator and confirm that the actuator moves through its full stroke. After release, confirm that the gap between control lever (A) and FICD adjusting screw (C) is at least L2.
(G): exceeds L2 when releasing actuator
(H): actuator stroke L3
----------
L1=1.40+-0.1mm L2=0.5mm L3=5mm P1=-53.3kPa P2=-400mmHg
----------
T=3.4~4.9N-m(0.35~0.50kgf-m) L1=1.40+-0.1mm
----------
L1=1.40+-0.1mm L2=0.5mm L3=5mm P1=-53.3kPa P2=-400mmHg
----------
T=3.4~4.9N-m(0.35~0.50kgf-m) L1=1.40+-0.1mm
Information:
Guidelines For Reusable Parts; Valves And Valve Springs, Forms SEBF8002 and SEBF8034 have the procedure and specifications necessary for checking used valves and valve springs.(1) 4N5906 Spring for valves with a single spring (new): Length under test force ... 54.99 mm (2.165 in)Test force ... 344 34 N (77.3 7.6 lb)Use again minimum load at length under test force ... 291 N (65.4 lb)Length of spring at valve open position ... 42.93 mm (1.690 in)Use again minimum load at valve open position ... 817 N (183.6 lb)Free length after test ... 62.7 mm (2.47 in)Outside diameter ... 31.75 mm (1.250 in)Spring must not be bent more than ... 2.18 mm (.086 in)(1) 4W2471 Spring for valves (outer) (new): Length under test force ... 53.24 mm (2.096 in)Test force ... 245 24 N (55 5 lb)Use again minimum load at length under test force ... 211 N (48 lb)Length of spring at valve open position ... 39.0 mm (1.54 in)Use again minimum load at valve open position ... 755 N (170 lb)Free length after test ... 59.5 mm (2.34 in)Outside diameter ... 37.31 mm (1.469 in)Spring must not be bent more than ... 2.1 mm (.083 in)(1) 4W2472 Spring for valves (inner) (new): Length under test force ... 50.24 mm (1.978 in)Test force ... 178 18 N (40 4 lb)Use again minimum load at length under test force ... 155 N (35 lb)Length of spring at valve open position ... 36.0 mm (1.42 in)Use again minimum load at valve open position ... 321 N (72 lb)Free length after test ... 65.7 mm (2.60 in)Outside diameter ... 25.13 mm (.989 in)Spring must not be bent more than ... 2.3 mm (.091 in)(2) Height to top of valve guide ... 32.3 0.8 mm (1.27 .03 in)(3) Diameter of valve stem (new) ... 9.441 0.008 mm (.3717 .0003 in)Use again minimum diameter of valve stems:1W3860 Exhaust ... 9.408 mm (.3704 in)1W3859 or 2W2622 Intake ... 9.408 mm (.3704 in)Bore in valve guide with guide installed in the head (new) ... 9.487 0.025 mm (.3735 .0010 in)Use again dimension for valve guide bore ... 9.538 mm (.3755 in)(4) Diameter of valve head: Exhaust valve ... 41.81 0.13 mm (1.646 .005 in)Intake valve ... 44.98 0.13 mm (1.771 .005 in)(5) Angle of intake valve face ... 29 1/4 1/4°Angle of exhaust valve face ... 44 1/4 1/4° (6) Depth of bore in head for valve seat insert ... 13.01 0.35 mm (.512 .014 in)(7) Diameter of valve seat insert for intake valve ... 46.025 0.013 mm (1.8120 .0005 in) Bore in head for valve seat insert for intake valve ... 45.949 0.025 mm (1.8090 .0010 in)Diameter of valve seat insert for exhaust valve ... 42.850 0.013 mm (1.6870 .0005 in)Bore in head for valve seat insert for exhaust valve ... 42.774 0.025 mm (1.6840 .0010
Have questions with 104746-1041?
Group cross 104746-1041 ZEXEL
Isuzu
104746-1041
9 460 611 024
8970802023
INJECTION-PUMP ASSEMBLY
4JG2
4JG2