104745-9212 ZEXEL 9 460 611 970 BOSCH INJECTION-PUMP ASSEMBLY 9460611970 1047459212 167002s012

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 611 970 9460611970

ZEXEL 104745-9212 1047459212

NISSAN-DIESEL 167002S012 167002s012

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Components :

0.	INJECTION-PUMP ASSEMBLY	104745-9212
1.	_
2.	FUEL INJECTION PUMP	104645-9212
3.	NUMBER PLATE	146959-7300
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105148-1221
8.	Nozzle and Holder	16600-63G01
9.	Open Pre:MPa(Kqf/cm2)	9.8{100}
10.	NOZZLE-HOLDER	105078-0050
11.	NOZZLE	105007-1210

Scheme ###:

1/6.	[1]	146601-0900	PACKING RING
6.	[1]	146100-0420	SUPPLY PUMP
9.	[1]	146103-0100	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0020	DRIVE SHAFT
12/1.	[1]	146200-0000	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-2320	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-2520	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146311-8320	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
34.	[1]	146312-2900	COMPRESSION SPRING
34B.	[1]	146312-2800	COMPRESSION SPRING
34C.	[1]	146312-3000	COMPRESSION SPRING
35/1.	[1]	146690-3200	SHIM D11.5&9.4T0.1
35/1.	[1]	146690-3300	SHIM D11.5&9.4T0.2
35/1.	[1]	146690-3400	SHIM D11.5&9.4T0.25
35/1.	[1]	146690-3500	SHIM D11.5&9.4T1.0
35/1.	[1]	146690-4100	SHIM D11.5&9.4T2
35/1.	[1]	146690-4200	SHIM D11.5&9.4T0.5
35/1.	[1]	146690-4300	SHIM D11.5&9.4T0.75
36.	[1]	146600-0800	O-RING
37.	[1]	146310-4020	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
41.	[1]	146312-3300	COMPRESSION SPRING
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM
48/1.	[1]	146690-5900	SHIM
48/1.	[1]	146690-6000	SHIM
48/1.	[1]	146690-6100	SHIM
48/1.	[1]	146690-6200	SHIM
48/1.	[1]	146690-6300	SHIM
48/1.	[1]	146690-6400	SHIM
48/1.	[1]	146690-6500	SHIM
48/1.	[1]	146690-6600	SHIM
48/1.	[1]	146690-6700	SHIM
48/1.	[1]	146690-6800	SHIM
48/1.	[1]	146690-6900	SHIM
48/1.	[1]	146690-7000	SHIM
48/1.	[1]	146690-7100	SHIM
48/1.	[1]	146690-7200	SHIM
48/1.	[1]	146690-7300	SHIM
48/1.	[1]	146690-7400	SHIM
48/1.	[1]	146690-7500	SHIM
48/1.	[1]	146690-7800	SHIM
49.	[2]	146234-0600	GUIDE PIN
50.	[1]	146403-4120	HYDRAULIC HEAD
50.	[1]	146403-4120	HYDRAULIC HEAD
50.	[1]	146403-4120	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[4]	146433-0100	GASKET D12&6.4T1.00
55.	[4]	146430-3420	DELIVERY-VALVE ASSEMBLY
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0220	FITTING
60.	[3]	139106-0100	FLAT-HEAD SCREW
67.	[1]	146701-4120	MANIFOLD-PRESSURE COMP.
67/1.	[1]	146805-3620	GOVERNOR COVER
67/2.	[1]	146515-0220	CONTROL SHAFT
67/3.	[1]	146600-0100	O-RING
67/4.	[1]	139310-0200	PLAIN WASHER
67/5.	[1]	146536-5320	CONTROL LEVER
67/5B.	[1]	146536-5420	CONTROL LEVER
67/5C.	[1]	146830-6720	CONTROL LEVER
67/5D.	[1]	146830-6820	CONTROL LEVER
67/6.	[1]	014110-6440	LOCKING WASHER
67/7.	[1]	013020-6040	UNION NUT M6P1H5
67/14.	[1]	146621-1700	UNION NUT
67/16.	[1]	146526-3000	BLEEDER SCREW
67/18.	[1]	146592-6000	COILED SPRING
67/19.	[1]	146541-3000	BUSHING
67/21.	[1]	146592-6100	COILED SPRING
67/22.	[1]	146541-3100	SLOTTED WASHER
67/31.	[1]	146710-0800	BUSHING
67/32.	[1]	146711-0000	PLATE
67/33.	[1]	139218-0400	UNION NUT
67/34.	[1]	146712-1700	BEARING PIN
67/35.	[1]	146621-0300	UNION NUT
67/36.	[1]	146600-1400	O-RING
67/37.	[1]	146710-1400	BUSHING
67/38.	[1]	139506-0200	GASKET D8.9&6.8T1.00
67/39.	[1]	146620-0300	CAPSULE
67/40.	[1]	026512-1540	GASKET D15.4&12.2T1.50
67/41.	[1]	146713-4100	ADJUSTING PIN
67/42.	[2]	146714-0000	PLATE
67/43.	[1]	146715-0000	DIAPHRAGM
67/44.	[1]	139306-0100	LOCKING WASHER
67/45.	[1]	013030-6040	UNION NUT M6P1H3.6
67/46.	[1]	146716-0000	UNION NUT
67/47.	[1]	146717-0300	COILED SPRING
67/48/1.	[1]	146720-0000	SPACER BUSHING L3.7
67/48/1.	[1]	146720-0100	SPACER BUSHING L3.9
67/48/1.	[1]	146720-0200	SPACER BUSHING L4.1
67/48/1.	[1]	146720-0300	SPACER BUSHING L4.3
67/48/1.	[1]	146720-0400	SPACER BUSHING L4.5
67/48/1.	[1]	146720-0500	SPACER BUSHING L4.7
67/48/1.	[1]	146720-0600	SPACER BUSHING L4.9
67/48/1.	[1]	146720-0700	SPACER BUSHING L5.1
67/48/1.	[1]	146720-0800	SPACER BUSHING L5.3
67/48/1.	[1]	146720-0900	SPACER BUSHING L2.7
67/48/1.	[1]	146720-1000	SPACER BUSHING L2.9
67/48/1.	[1]	146720-1100	SPACER BUSHING L3.1
67/48/1.	[1]	146720-1200	SPACER BUSHING L3.3
67/48/1.	[1]	146720-1300	SPACER BUSHING L3.5
67/48/1.	[1]	146720-1400	SPACER BUSHING L2.8
67/48/1.	[1]	146720-1500	SPACER BUSHING L3.0
67/48/1.	[1]	146720-1600	SPACER BUSHING L3.2
67/48/1.	[1]	146720-1700	SPACER BUSHING L3.4
67/48/1.	[1]	146720-1800	SPACER BUSHING L3.6
67/48/1.	[1]	146720-1900	SPACER BUSHING L3.8
67/48/1.	[1]	146720-2000	SPACER BUSHING L4.0
67/48/1.	[1]	146720-2100	SPACER BUSHING L4.2
67/48/1.	[1]	146720-2200	SPACER BUSHING L4.4
67/48/1.	[1]	146720-2300	SPACER BUSHING L4.6
67/48/1.	[1]	146720-2400	SPACER BUSHING L4.8
67/48/1.	[1]	146720-2500	SPACER BUSHING L5.0
67/48/1.	[1]	146720-2600	SPACER BUSHING L5.2
67/48/1.	[1]	146720-2700	SPACER BUSHING L5.4
67/48/1.	[1]	146720-2800	SPACER BUSHING L5.5
67/48/1.	[1]	146720-2900	SPACER BUSHING L5.6
67/48/1.	[1]	146720-4500	SPACER BUSHING L1.8
67/48/1.	[1]	146720-4600	SPACER BUSHING L1.9
67/48/1.	[1]	146720-4700	SPACER BUSHING L2.0
67/48/1.	[1]	146720-4800	SPACER BUSHING L2.1
67/48/1.	[1]	146720-4900	SPACER BUSHING L2.2
67/48/1.	[1]	146720-5000	SPACER BUSHING L2.3
67/48/1.	[1]	146720-5100	SPACER BUSHING L2.4
67/48/1.	[1]	146720-5200	SPACER BUSHING L2.5
67/48/1.	[1]	146720-5300	SPACER BUSHING L2.6
67/48/1.	[1]	146725-2500	SPACER BUSHING L5.7
67/48/1.	[1]	146725-2600	SPACER BUSHING L5.8
67/48/1.	[1]	146725-2700	SPACER BUSHING L5.9
67/48/1.	[1]	146725-2800	SPACER BUSHING L6.0
67/48/1.	[1]	146725-2900	SPACER BUSHING L6.1
67/48/1.	[1]	146725-3000	SPACER BUSHING L6.2
67/48/1.	[1]	146725-3100	SPACER BUSHING L6.3
67/48/1.	[1]	146725-3200	SPACER BUSHING L6.4
67/48/1.	[1]	146725-3300	SPACER BUSHING L6.5
67/48/1.	[1]	146725-3400	SPACER BUSHING L6.6
67/48/1.	[1]	146725-3500	SPACER BUSHING L6.7
67/48/1.	[1]	146725-3600	SPACER BUSHING L6.8
67/48/1.	[1]	146725-3700	SPACER BUSHING L6.9
67/48/1.	[1]	146725-3800	SPACER BUSHING L7.0
67/48/1.	[1]	146725-3900	SPACER BUSHING L7.1
67/48/1.	[1]	146725-4000	SPACER BUSHING L7.2
67/48/1.	[1]	146725-4100	SPACER BUSHING L7.3
67/48/1.	[1]	146725-4200	SPACER BUSHING L7.4
67/48/1.	[1]	146725-4300	SPACER BUSHING L7.5
67/49.	[1]	146721-3220	COVER
67/54.	[4]	139006-4500	BLEEDER SCREW
67/56.	[1]	146723-0300	CONTROL LEVER
67/57.	[1]	146712-0100	BEARING PIN
67/58.	[2]	146620-0600	CAPSULE
67/59.	[2]	026506-1040	GASKET D9.9&6.2T1
67/60.	[1]	146724-0300	ELEMENT
67/61.	[1]	146724-0600	CAPSULE
67/78.	[1]	146600-4400	SEAL RING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN L53.00
67/201B.	[1]	146545-3500	THREADED PIN L55.00
67/201C.	[1]	146545-3600	THREADED PIN L57.00
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
95.	[1]	146851-2420	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0420	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
110/1.	[1]	146571-0500	SHIM D20.2&8.3T1.15
110/1.	[1]	146571-0600	SHIM D20.2&8.3T1.35
110/1.	[1]	146571-0700	SHIM D20.2&8.3T1.55
110/1.	[1]	146571-0800	SHIM D20.2&8.3T1.75
111.	[1]	146602-0600	PLAIN WASHER D20&8.4T1.40
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER D17&6.4T1.60
115.	[1]	146975-6600	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG L2.10
117/1.	[1]	146577-1900	PLUG L2.30
117/1.	[1]	146577-2000	PLUG L2.50
117/1.	[1]	146577-2100	PLUG L2.70
117/1.	[1]	146577-2200	PLUG L2.90
117/1.	[1]	146577-2300	PLUG L3.10
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-3200	PLUG L4.90
117/1.	[1]	146577-3300	PLUG L5.10
117/1.	[1]	146577-6700	PLUG L2.2
117/1.	[1]	146577-6800	PLUG L2.4
117/1.	[1]	146577-6900	PLUG L2.6
117/1.	[1]	146577-7000	PLUG L2.8
117/1.	[1]	146577-7100	PLUG L3.0
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
117/1.	[1]	146577-8000	PLUG L4.8
117/1.	[1]	146577-8100	PLUG L5.0
117/1.	[1]	146877-0000	PLUG L5.2
117/1.	[1]	146877-0100	PLUG L5.3
117/1.	[1]	146877-0200	PLUG L5.4
117/1.	[1]	146877-0300	PLUG L5.5
117/1.	[1]	146877-4700	PLUG
117/1.	[1]	146877-4800	PLUG
117/1.	[1]	146877-4900	PLUG
117/1.	[1]	146877-5000	PLUG
120.	[1]	146579-2520	RETAINING PIN
122.	[1]	146580-3800	GOVERNOR SPRING
123.	[4]	146620-0500	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0920	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0020	OVER FLOW VALVE
200.	[1]	146206-0100	COILED SPRING
221.	[1]	146927-2620	BRACKET
222.	[2]	139006-4600	BLEEDER SCREW
224.	[1]	146927-2700	BRACKET
230.	[1]	146926-4220	BRACKET
231.	[1]	139006-4600	BLEEDER SCREW
236.	[1]	139006-4800	BLEEDER SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-0720	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-6120	WIRE
243.	[1]	146621-1000	UNION NUT
244.	[1]	020118-1440	BLEEDER SCREW
245.	[2]	139512-0500	GASKET
246.	[1]	027412-2440	EYE BOLT
247.	[1]	146665-0520	PIPE
251.	[1]	014010-8140	PLAIN WASHER D18&8.5T1.6
351.	[1]	146125-0101	FILTER
352.	[1]	146125-0200	COILED SPRING
800S.	[1]	146018-0420	PUMP HOUSING
800S/1/6.	[1]	146601-0900	PACKING RING
800S/1/6.	[1]	146601-0900	PACKING RING
804S.	[1]	146232-0720	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
812S.	[1]	146600-1920	PARTS SET
821S.	[1]	146210-5720	ROLLER SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
906.	[1]	146959-7300	NAMEPLATE

Include in #2:

104745-9212 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 970 9460611970

ZEXEL 104745-9212 1047459212

NISSAN-DIESEL 167002S012 167002s012

Zexel num

Bosch num

Firm num

Name

104745-9212

9 460 611 970

167002S012 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD27-T K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 800 800 800

Boost pressure kPa 26.7 25.4 28

Boost pressure kgf/cm2 0.27 0.256 0.284

Boost pressure mmHg 200 190 210

Average injection quantity mm3/st. 55.6 55.1 56.1

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_02

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 59.5 59 60

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_03

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 50.6 47.6 53.6

Oil temperature degC 48 46 50

Injection timing adjustment_04

Pump speed r/min 800 800 800

Boost pressure kPa 26.7 25.4 28

Boost pressure kgf/cm2 0.27 0.256 0.284

Boost pressure mmHg 200 190 210

Average injection quantity mm3/st. 55.6 54.6 56.6

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_05

Pump speed r/min 1100 1100 1100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 46.5 44 49

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 59.5 58.5 60.5

Difference in delivery mm3/st. 5.5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_07

Pump speed r/min 2000 2000 2000

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 55.8 53.3 58.3

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2500 2500 2500

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 19.6 17.6 21.6

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2250 2250 2250

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 42.8 38.3 47.3

Oil temperature degC 52 50 54

Injection quantity adjustment_04

Pump speed r/min 2500 2500 2500

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 19.6 16.6 22.6

Basic *

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 10 8 12

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 10 7.5 12.5

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 75 60 95

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 75 60 95

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Overflow quantity cm3/min 390 260 520

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Pressure kPa 451 422 480

Pressure kgf/cm2 4.6 4.3 4.9

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Pressure kPa 451 412 490

Pressure kgf/cm2 4.6 4.2 5

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1500 1500 1500

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Pressure kPa 549 510 588

Pressure kgf/cm2 5.6 5.2 6

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Timer stroke mm 4 3.8 4.2

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Timer stroke mm 4 3.7 4.3

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1500 1500 1500

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Timer stroke mm 6 5.5 6.5

Oil temperature degC 50 48 52

_04

Pump speed r/min 2250 2250 2250

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Timer stroke mm 9 8.5 9.4

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 32.5 32 33

Timer stroke TA mm 3.6 3.6 3.6

Timer stroke variation dT mm 0.4 0.2 0.6

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 32.5 31.5 33.5

Timer stroke variation dT mm 0.4 0.1 0.7

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 23 20.5 25.5

Timer stroke variation dT mm 1.1 0.7 1.5

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.82 5.72 5.92

MS dimension mm 0.9 0.8 1

Control lever angle alpha deg. 10 6 14

Control lever angle beta deg. 36 31 41

Information:

INJECTION NOZZLE (Right side illustrated)
1. Lines (eight, four each side). 2. Injection nozzles (eight, four each side). 3. Clamps (eight, four each side).4. Remove the adapter (4) and lift injection nozzle (2) out of the cylinder head.
ADAPTER AND NOZZLE REMOVAL
2. Injection nozzle. 4. Adapter. 5. O-ring seal. 6. O-ring seal.
Pull nozzle straight out, by hand, to remove. Slight twisting action is permissible if necessary. Never pry out a nozzle with a screwdriver or other similar tool.
Always replace O-ring seals (5) and (6) before installing nozzle.5. Use needle-nose pliers to remove carbon seal dam (8). Always install a new compression seal (7) and carbon seal dam (8) before installing injection nozzle.
REMOVING CARBON SEAL DAM (Typical Example)
7. Compression seal. 8. Carbon seal dam.Install Fuel Injection Nozzles
1. Be sure the bore in the cylinder head and fuel inlet fittings are clean.
Never install an injection nozzle that has been dropped, without first testing it with the 8S2242 Nozzle Tester Group. The injector tips are very hard and brittle and break easily.
2. Install a new compression seal and carbon seal dam. Use carbon seal dam installation tool (9) to install the carbon seal dam.
INSTALLING CARBON SEAL DAM (Typical Example)
9. 8S2252 Carbon Seal Dam Installation Tool.3. Install a new O-ring seal (6) on the injection nozzle (2) and a new O-ring seal (5) on the adapter (4).4. Install the injection nozzle (2) into the cylinder head using a twisting motion. Do not use lubricant in the cylinder head bore or on the nozzle body.
INSTALLING NOZZLE
2. Injection nozzle. 4. Adapter. 5. O-ring seal. 6. O-ring seal.
Do not bend the injector inlet connection when installing injector into cylinder head. Bending of the inlet connection creates tension on the injector and causes binding of the needle in the guide.
5. Install the adapter (4) and tighten the injection nozzle-to-adapter retaining nut. Tighten retaining nut to 30 5 lb. ft. (4.1 0.7 mkg). Hand tighten the fuel injection line.6. Install the injection nozzle clamp.7. Install the fuel return manifold and rocker arm assembly. Install retaining bolts and locks. Tighten bolts to 18 5 lb. ft. (2.5 0.7 mkg) and bend locks.8. Adjust the intake valve clearance to .015 in. (0.38 mm) and the exhaust valve clearance to .025 in. (0.64 mm).9. Install valve cover. Install mounting bolts and tighten to 120 24 lb. in. (138 28 cm.kg).10. Purge the fuel lines of air by motoring the engine until fuel, free of air, flows from the connections.11. Use 5P144 Fuel Line Socket to tighten the fuel line connections to 30 5 lb. ft. (4.1 0.7 mkg).12. Start the engine and correct any fuel leaks that may occur.