Fuel injectors
  1. Home
  2. injection
  3. #1047459003

104745-9003 ZEXEL 9 460 611 962 BOSCH INJECTION-PUMP ASSEMBLY 9460611962 1047459003 167006t016


 

Information injection-pump assembly

BOSCH 9 460 611 962 9460611962
ZEXEL 104745-9003 1047459003
NISSAN 167006T016 167006t016
104745-9003 INJECTION-PUMP ASSEMBLY
Rating:
44
Buy INJECTION-PUMP ASSEMBLY 104745-9003 zexel genuine, new aftermarket engine parts with delivery

Components :

0. INJECTION-PUMP ASSEMBLY 104745-9003
1. _
2. FUEL INJECTION PUMP 104645-9002
3. NUMBER PLATE 146959-5900
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105148-1221
8. Nozzle and Holder 16600-63G01
9. Open Pre:MPa(Kqf/cm2) 9.8{100}
10. NOZZLE-HOLDER 105078-0050
11. NOZZLE 105007-1210

Scheme ###:

PACKING RING
1/6. [1] 146601-0900 PACKING RING
6. [1] 146100-0420 SUPPLY PUMP
9. [1] 146103-0100 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0020 DRIVE SHAFT
12/1. [1] 146200-0000 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-2320 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-2120 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146311-5920 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
34. [1] 146312-2900 COMPRESSION SPRING
34B. [1] 146312-3000 COMPRESSION SPRING
34C. [1] 146312-2800 COMPRESSION SPRING
35/1. [1] 146690-3200 SHIM D11.5&9.4T0.1
35/1. [1] 146690-3300 SHIM D11.5&9.4T0.2
35/1. [1] 146690-3400 SHIM D11.5&9.4T0.25
35/1. [1] 146690-3500 SHIM D11.5&9.4T1.0
35/1. [1] 146690-4100 SHIM D11.5&9.4T2
35/1. [1] 146690-4200 SHIM D11.5&9.4T0.5
35/1. [1] 146690-4300 SHIM D11.5&9.4T0.75
36. [1] 146600-0800 O-RING
37. [1] 146310-4020 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
41. [1] 146312-1900 COMPRESSION SPRING
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
49. [2] 146234-0500 GUIDE PIN
50. [1] 146401-3720 HYDRAULIC HEAD
50. [1] 146401-3720 HYDRAULIC HEAD
50. [1] 146401-3720 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
54. [4] 146433-0100 GASKET
55. [4] 146430-0320 DELIVERY-VALVE ASSEMBLY VE4
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0220 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146503-2220 GOVERNOR COVER
67/1. [1] 146508-2221 GOVERNOR COVER
67/13. [1] 146621-3100 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-6400 BLEEDER SCREW
67/16. [1] 146526-3400 BLEEDER SCREW
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146810-2620 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146537-7320 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER D12.2&6.1T1.5
75. [1] 146621-0700 UNION NUT
95. [1] 146861-4820 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1.0
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER
115. [1] 146975-6600 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1.0
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE STAMP 02
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0020 OVER FLOW VALVE
200. [1] 146206-0100 COILED SPRING
217. [1] 146541-3100 SLOTTED WASHER
218. [1] 146587-9900 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146587-8000 COILED SPRING
221. [1] 146926-9100 BRACKET
222. [2] 139006-4600 BLEEDER SCREW
230. [1] 146926-8220 BRACKET
231. [1] 139006-4600 BLEEDER SCREW
236. [1] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-0720 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-6720 WIRE
243. [0] 146621-1000
243. [1] 146621-4901 UNION NUT
246. [1] 027412-2440 EYE BOLT
310. [1] 146673-8421 POTENTCIOMETER
310/2. [1] 146925-8220 BRACKET
310/3. [2] 139104-0400 FLAT-HEAD SCREW
310/4. [1] 146620-2900 FLAT-HEAD SCREW
310/5. [1] 146621-0500 UNION NUT
310/6. [1] 146614-2300 JOINT CONNECTION
310/7. [1] 139006-5700 BLEEDER SCREW
310/8. [2] 010206-1040 HEX-SOCKET-HEAD CAP SCREW
329. [1] 146541-4900 PLAIN WASHER
351. [1] 146125-0101 FILTER
352. [1] 146125-0200 COILED SPRING
800S. [1] 146019-9920 PUMP HOUSING
800S/1/6. [1] 146601-0900 PACKING RING
800S/1/6. [1] 146601-0900 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
906. [1] 146959-5900 NAMEPLATE

Include in #2:

104745-9003 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 962 9460611962
ZEXEL 104745-9003 1047459003
NISSAN 167006T016 167006t016


Zexel num
Bosch num
Firm num
Name
104745-9003 
9 460 611 962 
167006T016  NISSAN
INJECTION-PUMP ASSEMBLY
TD27 K 11CJ INJECTION PUMP ASSY VE4 VE
104745-9003 
9 460 611 962 
167006T016  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD27 K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   49.9 49.4 50.4
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   41.3 38.8 43.8
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   49.9 48.9 50.9
Difference in delivery mm3/st.   4.5 4.5 4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   46.3 43.8 48.8
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   10.9 8.9 12.9
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   39.7 39.7 39.7
Oil temperature degC   52 50 54
Injection quantity adjustment_04
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   10.9 8.4 13.4
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7.7 5.7 9.7
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7.7 5.2 10.2
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 45 80
Basic   *
Oil temperature degC   48 46 50
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 45 80
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position  
0000000901
Pump speed r/min   1100 1100 1100
Overflow quantity cm3/min   390 260 520
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1300 1300 1300
Pressure kPa   471 442 500
Pressure kgf/cm2   4.8 4.5 5.1
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1300 1300 1300
Pressure kPa   471 432 510
Pressure kgf/cm2   4.8 4.4 5.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   2150 2150 2150
Pressure kPa   647 608 686
Pressure kgf/cm2   6.6 6.2 7
Oil temperature degC   52 50 54
0000001101
Pump speed r/min   1300 1300 1300
Timer stroke mm   2.1 1.9 2.3
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1100 1100 1100
Timer stroke mm   1.1 0.6 1.6
Oil temperature degC   50 48 52
_03
Pump speed r/min   1300 1300 1300
Timer stroke mm   2.1 1.8 2.4
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   2150 2150 2150
Timer stroke mm   5.6 5 6.2
Oil temperature degC   52 50 54
_05
Pump speed r/min   2500 2500 2500
Timer stroke mm   6.1 5.6 6.5
Oil temperature degC   55 52 58
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   37 36.5 37.5
Timer stroke TA mm   1.8 1.8 1.8
Timer stroke variation dT mm   0.3 0.1 0.5
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   37 36 38
Timer stroke variation dT mm   0.3 0 0.6
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   25 22.5 27.5
Timer stroke variation dT mm   0.9 0.5 1.3
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
Pre-stroke mm   0.1 0.08 0.12
Control lever angle alpha deg.   25 23 27
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104745-9003
Boost pressure P1kPa {P2 mmHg} Switch voltage is the value when the idle lever position is 0 V. * Adjusting method of the 1 potentiometer (P/M) Substitute the actual measurement of the angle a of each I/P in the following formula and determine the P/M output adjustment y (V). When the angle a <= c: y = 7.23 When c < angle a < d: y = 7.23+( angle a -33) x 0.133 When d <alpha <e: y=7.97 Reference: Idle position and full speed position output voltages are V6 (idle) and V7 (full speed). A:Potentiometer standards B:ON, OFF switch standard G:ON-->OFF D:OFF-->ON E:Adjusting point F:Checking point P:Boost pressure Vi:Applied voltage C1:Full-speed C2:Idle Q:Injection quantity N:Pump speed V:Output voltage C:Control lever angle
----------
a=MEASURE c=33deg d=39deg e=-deg P1=-kPa P2=-mmHg V6=1.6+-0.6V V7=7.6+-0.4V
----------
V1=y+-0.03V V2=1.6+-0.6V V3=-V V4=-V V5=-V C3=0.1~10.2deg C4=(19.4)deg Vi=10V P1=-kPa P2=-mmHg




Information:

3. Remove nuts (1) and the bearing caps. Push the rods and pistons up until the rings are out of the cylinder liners. 4. Remove pistons (2) and connecting rod from the cylinder liners.5. Do Steps 1 through 4 for the remainder of the pistons.Install Pistons
1. Put clean engine oil on piston rings, connecting rod bearings and cylinder liners.
Never install the ring compressor on the piston unless the cylinder liner is used as a guide. Damage to the piston rings can be the result.
2. Use tool (A) and install pistons (1) and connecting rods in the cylinder liner. Be sure the number on the tab groove side of the connecting rod is on the opposite side from the camshaft.3. Install the bearing caps on the connecting rods with number on side of the bearing caps on the same side and same number as on the connecting rod.4. Install the nuts and tighten to a torque of 60 6 lb.ft. (80 8 N m). Put a mark on the nuts and caps and tighten nuts an extra 120°.5. Do Steps 1 through 4 for the remainder of the pistons.end by:a) install oil pumpb) install cylinder headDisassemble And Assemble Pistons
start by:a) remove pistons 1. Remove bearings (2) from the connecting rod and connecting rod cap.2. Remove retainer ring (1). Remove piston pin (3) from the piston and connecting rod. 3. Use tool (A) to remove the piston rings (4) from the piston. 4. Heat the connecting rod to a temperature of 350 to 500°F (177 to 260°C). Put connecting rod (6) in position on the base plate of tooling (B). Put a new bearing (5) on the adapter of tooling (B). Put the adapter in position in the connecting rod and base plate of tooling (B). 5. Install the pusher adapter (8) and pusher (7) from tooling (B) on the adapter. The old bearing is pushed out by tooling (B) as the new bearing is installed.6. Use tooling (B) to push the new bearing (5) into the connecting rod (6) until the push adapter of tooling (B) makes full contact with the connecting rod surface. See USE OF PISTON PIN BEARING REMOVAL AND INSTALLATION TOOLS, SPECIAL INSTRUCTION, Form No. SMHS7295. Use tooling (C) for later type connecting rods (tapered ends).7. Check the piston pin bore diameter after the bearing is installed. The correct dimension is 2.0012 .0003 in. (50.830 0.008 mm).8. Clean the ring grooves in the piston before rings are installed. The two compression rings have marks "UP-1" and "UP-2". The rings must be installed with these marks toward the top of the piston with "UP-1" as the top ring. After installation of all three piston rings, put piston rings in position so gaps in rings are 120° apart. 9. Use tool (A) to install the piston rings on the piston. 10. Install bearings (2) in the connecting rod and connecting rod cap. Be sure the tabs in back of bearings are in the tab

Have questions with 104745-9003?





Group cross 104745-9003 ZEXEL

Nissan-Diesel 

104745-9000  

104745-9001 
 
167006T002 
INJECTION-PUMP ASSEMBLY
TD27
104745-9001  
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

104745-9002  

104745-9003 
9 460 611 656 
167006T006 
INJECTION-PUMP ASSEMBLY

Nissan 

104745-9003  
9 460 611 962 
167006T016 
INJECTION-PUMP ASSEMBLY
TD27

Nissan-Diesel 

104745-9003  
9 460 611 962 
167006T016 
INJECTION-PUMP ASSEMBLY
TD27
Back to top